PARTS CATALOG FRONT WHEEL DRIVE FOR JOHN DEERE 6100 & 6500 3 WHEEL SPRAYERS MUD HOG MODEL NUMBERS JD6500-13.5-16.1 I3 Tire (Export) JD65003-12.5L-15 I3 Tire TUTHILL Transport Technologies Brookston Indiana USA 105851 3/2000
TABLE OF CONTENTS DESCRIPTION PAGE # General Information...3 JD65003...4 JD6500...5 Half-Yoke & Mounting Hardware...6 Half-Yoke & Wheel Motor Assembly...7 Fittings & Hoses at Wheel Motor...8 Fittings & Hoses at Bulkhead...9 Cooler Hose...10 Connections at Mud Hog Valve, Flush Tees, & Check Valve...11 Hose Clamps...12 Hydraulic Connections at Rear of Machines with Serial Numbers N0600X00001 and Above...13 Hydraulic Connections at Rear of Machines with Serial Numbers N0600X00000 and Below...14 Electrical In Cab...15 Half-Yoke Cover Assembly...16 Wheel Shield Mount Bracket, Wheel & Tire...17 Hood Mount...18 Hose Shield & Door Assembly...19 Mud Hog Valve Assembly - Exploded View...20 Wheel Motor - Exploded View...21-22 Warranty...Back Cover 2
General Information CATALOGS This parts catalog is provided to aid in the identification of Mud Hog components. It contains an illustration, part number, required quantity, and a description of each part included in the kit. Catalogs may contain information for several different machines which use similar Mud Hog kits. The appropriate machine model and Mud Hog base model number should be selected to assure proper part identification. Each Mud Hog conversion package contains all or some of the following kits or subassemblies: A - HYDRAULIC ADAPTER KIT(S) B - HYDRAULIC HOSE KIT C - EQUA-TRAC II VALVE BASE ASSEMBLY D - WHEEL DRIVE BASE ASSEMBLY - RIGHT HAND & LEFT HAND E - TIE ROD EXTENSION SUBASSEMBLY F - MOUNTING KIT G - WHEEL AND TIRE KITS We reserve the right to make changes and improvements in design and specifications without notice and without obligation to provide or substitute new design modifications for those Mud Hog systems or components already in service. REPLACEMENT PART ORDERING AND RETURNED PARTS INFORMATION Replacement part orders should include the complete Mud Hog part number and description, base model number of Mud Hog kit, Mud Hog Serial Number (located on the wheel motor mounting frame or on the axle), machine model number, method of shipment, and shipping address information. Parts returned for warranty determination should be accompanied by a Warranty Claim Form with and RGA (Returned Goods Authorization) number. Before returning parts, contact the Tuthill Transport Technologies Customer Service Department to obtain an RGA number. Any material returned to Tuthill Transport Technologies without an RGA number prominently displayed on the packaging and/or the returned parts, will NOT be processed and will be returned freight collect to the dealer. The warranty Claim Form is included in the literature package (including a Parts Catalog and Installation/Operation Manual) sent with the Mud Hog kit. If missing, or if additional forms are needed, contact the Tuthill Transport Technologies Customer Service Department. NOTE: Mud Hog and Equa-Trac are registered trademarks of Tuthill Transport Technologies. A
JD65003 (12.5L-15 I3 TIRE) Mud Hog Front Wheel Drive - JD 6500 3-Wheel Sprayer QTY PART NUMBER DESCRIPTION PAGE # 1 100050-P1 Hex Head Bolt - 3/8-16 x 2 1/2 GR 8 9 2 100068-P1 Locknut - 3/8 UNC Stover 9 1 100240-P1 Flat Washer - 3/8 9 2 100270-P1 Hex Head Bolt - 3/8-16 x 1 1/2 GR 8 11 24 100311-P1 Trim Lok 9 1 101700-1440 Cordura Sleeve 11 2 102379-P1 Hex Head Bolt - 5/16-18 x 1 1/4 GR 8 17 5 103003 Hardened Flat Washer - 3/4 6,9 1 103346 Spacer 9 1 104254 Check Valve 11 2 104545 Hose Clamp - 1/2 11 3 104659 Hose Clamp 9,12 1 104959 Label - Rocker 15 1 105437 MS05 Wheel Motor 7,8,21 1 105550 Cover 16 1 105551 Bulkhead Plate 9 1 105556 Spacer 18 1 105717 Shield 19 4 191 Hex Head Bolt - 3/4-10 x 2 1/2 GR 9 6 3 192 Slotted Pan Head Screw - 5/16-18 x 1.75 18 2 200041-P1 Adapter - 12 ORB-M x 08 JIC-M 8 1 200262 Tee - Flushing Supply - 3/4 11 2 200296 Swivel Run Tee - 12 ORS 13 4 200302 Bulkhead Adapter - 08 JIC-M x 08 JIC-M 9 2 200304 90º Elbow - 08 ORB x 08 ORS 14 2 200321 Reducer - 12 ORS-FS x 08 ORS-M 13 1 200357 Flush Tee - 16 JIC-F x 12 Hose x 08 Hose 11 2 200361 Adapter - 12 ORB x 08 ORS 11 2 2016 Hose Clamp - 3/4 11 1 206149-P1 90º Elbow - 06 JIC-FS x 06 JIC-M 8 2 208063-P1 Adapter - 08 ORB-M x 06 JIC-M 8 2 208149-P1 90º Elbow - 08 JIC-FS x 08 JIC-M 9 1 30302-0290 Hose Assembly - 29 11 1 30303-0190 Hose Assembly - 19 11 1 30312-0290 Hose Assembly - 29 11 1 30400-0240 Hose Assembly - 24 10 1 32215-0680-S Hose Assembly - 68 8,9 1 32215-0710-S Hose Assembly - 71 8,9 2 32416-0290 Hose Assembly 29 11 2 32445-0690-S Hose Assembly - 69 8,9 2 3249B-1580 Hose Assembly - 158 11,13,14 1 400133 Fuse - 10 Amp. 15 1 400135 Rocker Switch 15 1 450280 Wiring Harness 11 1 501162 Half-Yoke Assembly 6,7,8,17 1 501164 Door Assembly 19 1 501165 Valve Bracket 11 1 501216 Shield Mount Bracket 17 1 630192 Mud Hog Valve Assembly 11,20 1 660206 Wheel & Tire Kit - 12.5L-15 I3 17 2 8120214 Slotted Lock Washer - 5/16 17 4 8120380 Slotted Lock Washer - 1/4 16 2 8120382 Slotted Lock Washer - 3/8 11 6 8120393 Flat Washer - 5/16 16,17 4 8120854 Hex Head Bolt - 1/4-20 x 5/8 GR 2 16 2 8180077 Hex Head Bolt - 5/16-18 x 3/4 GR 5 12 1 8180121 Hex Head Bolt - 3/8-16 x 7/8 GR 5 9 10 8223511 Hex Head Bolt - 5/8-11 x 1 1/2 GR 8 7 2 8273802 Locknut - 5/16 12 10 89422850 Hardened Flat Washer - 5/8 7 4
JD6500 (13.5-16.1 I3 Tire) Mud Hog Front Wheel Drive - JD 6500 3-Wheel Sprayer QTY PART NUMBER DESCRIPTION PAGE # 1 100050-P1 Hex Head Bolt - 3/8-16 x 2 1/2 GR 8 9 2 100068-P1 Locknut - 3/8 UNC Stover 9 1 100240-P1 Flat Washer - 3/8 9 2 100270-P1 Hex Head Bolt - 3/8-16 x 1 1/2 GR 8 11 24 100311-P1 Trim Lok 9 1 101700-1440 Cordura Sleeve 11 2 102379-P1 Hex Head Bolt - 5/16-18 x 1 1/4 GR 8 17 5 103003 Hardened Flat Washer - 3/4 6,9 1 103346 Spacer 9 1 104254 Check Valve 11 2 104545 Hose Clamp - 1/2 11 3 104659 Hose Clamp 9,12 1 104959 Label - Rocker 15 1 105437 MS05 Wheel Motor 7,8,21 1 105550 Cover 16 1 105551 Bulkhead Plate 9 1 105556 Spacer 18 1 105717 Shield 19 4 191 Hex Head Bolt - 3/4-10 x 2 1/2 GR 9 6 3 192 Slotted Pan Head Screw - 5/16-18 x 1.75 18 2 200041-P1 Adapter - 12 ORB-M x 08 JIC-M 8 1 200262 Tee - Flushing Supply - 3/4 11 2 200296 Swivel Run Tee - 12 ORS 13 4 200302 Bulkhead Adapter - 08 JIC-M x 08 JIC-M 9 2 200304 90º Elbow - 08 ORB x 08 ORS 14 2 200321 Reducer - 12 ORS-FS x 08 ORS-M 13 1 200357 Flush Tee - 16 JIC-F x 12 Hose x 08 Hose 11 2 200361 Adapter - 12 ORB x 08 ORS 11 2 2016 Hose Clamp - 3/4 11 1 206149-P1 90º Elbow - 06 JIC-FS x 06 JIC-M 8 2 208063-P1 Adapter - 08 ORB-M x 06 JIC-M 8 2 208149-P1 90º Elbow - 08 JIC-FS x 08 JIC-M 9 1 30302-0290 Hose Assembly - 29 11 1 30303-0190 Hose Assembly - 19 11 1 30312-0290 Hose Assembly - 29 11 1 30400-0240 Hose Assembly - 24 10 1 32215-0710-S Hose Assembly - 71 8,9 1 32215-0740-S Hose Assembly - 74 8,9 2 32416-0290 Hose Assembly 29 11 2 32445-0720-S Hose Assembly - 72 8,9 2 3249B-1580 Hose Assembly - 158 11,13,14 1 400133 Fuse - 10 Amp. 15 1 400135 Rocker Switch 15 1 450280 Wiring Harness 11 1 501163 Half-Yoke Assembly 6,7,8,17 1 501164 Door Assembly 19 1 501165 Valve Bracket 11 1 501216 Shield Mount Bracket 17 1 630192 Mud Hog Valve Assembly 11,20 1 660207 Wheel & Tire Kit - 13.5-16.1 I3 17 2 8120214 Slotted Lock Washer - 5/16 17 4 8120380 Slotted Lock Washer - 1/4 16 2 8120382 Slotted Lock Washer - 3/8 11 6 8120393 Flat Washer - 5/16 16,17 4 8120854 Hex Head Bolt - 1/4-20 x 5/8 GR 2 16 2 8180077 Hex Head Bolt - 5/16-18 x 3/4 GR 5 12 1 8180121 Hex Head Bolt - 3/8-16 x 7/8 GR 5 9 10 8223511 Hex Head Bolt - 5/8-11 x 1 1/2 GR 8 7 2 8273802 Locknut - 5/16 12 10 89422850 Hardened Flat Washer - 5/8 7 5
HALF-YOKE AND MOUNTING HARDWARE 1 4 191 Hex Head Bolt - 3/4-10 x 2 1/2 GR 9 1* 4 100678-P1 Hex Head Bolt - 3/4-10 x 3 1/2 GR 8 2 4 103003 Hardened Flat Washer - 3/4 3 1 501162 Half-Yoke Assembly - JD65003 3 1 501163 Half-Yoke Assembly - JD6500 * If sprayer has a tow package, you need to use the 3 ½ bolts. NOTE: The bolts must be grade 8 or grade 9. Warranty will be voided if lesser quality bolts are used. 6
HALF-YOKE & WHEEL MOTOR ASSEMBLY 1 1 105437 MS05 Wheel Motor (see pages 21-22 for exploded view) 2 1 501162 Half-Yoke Assembly - JD65003 2 1 501163 Half-Yoke Assembly -JD6500 3 10 8223511 Hex Head Bolt - 5/8-11 x 1 1/2 GR 8 4 10 89422850 Hardened Flat Washer - 5/8 7
FITTINGS AND HOSES AT WHEEL MOTOR 1 1 105437 MS05 Wheel Motor (see pages 21-22 for exploded view) 2 2 200041-P1 Adapter - 12 ORB-M x 08 JIC-M 3 1 206149-P1 90º Elbow - 06 JIC-FS x 06 JIC-M 4 2 208063-P1 Adapter - 08 ORB-M x 06 JIC-M 5 1 32215-0680-S Hose Assembly - 68 - JD65003 5 1 32215-0710-S Hose Assembly - 71 - JD6500 6 1 32215-0710-S Hose Assembly - 71 - JD65003 6 1 32215-0740-S Hose Assembly - 74 - JD6500 7 2 32445-0690-S Hose Assembly - 69 - JD65003 7 2 32445-0720-S Hose Assembly - 72 - JD6500 8 1 501162 Half-Yoke Assembly - JD65003 8 1 501163 Half-Yoke Assembly - JD6500 8
FITTINGS & HOSES AT BULKHEAD 1 2 100068-P1 Locknut - 3/8 UNC Stover 2 1 100240-P1 Flat Washer - 3/8 3 1 100050-P1 Hex Head Bolt - 3/8-16 x 2 1/2 GR 8 4 1 103346 Spacer 5 1 104659 Hose Clamp 6 1 105551 Bulkhead Plate 7 1 8180121 Hex Head Bolt - 3/8-16 x 7/8 GR 5 8 2 208149-P1 90º Elbow - 08 JIC-FS x 08 JIC-M 9 1 32215-0680-S Hose Assembly - 68 - JD65003 9 1 32215-0710-S Hose Assembly - 71 - JD6500 10 1 32215-0710-S Hose Assembly - 71 - JD65003 10 1 32215-0740-S Hose Assembly - 74 - JD6500 11 2 32445-0690-S Hose Assembly - 69 - JD65003 11 2 32445-0720-S Hose Assembly - 72 - JD6500 12 20 100311-P1 Trim-Lok 13 4 200302 Bulkhead Adapter - 08 JIC-M x 08 JIC-M 14 1 103003 Flat Washer - 3/4 (behind bulkhead plate) 9
COOLER HOSE 1 1 30400-0240 Hose Assembly - 24 10
CONNECTIONS AT MUD HOG VALVE, FLUSH TEES & CHECK VALVE 1 2 100270-P1 Hex Head bolt - 3/8-16 x 1 1/2 GR 8 2 1 101700-1440 Cordura Sleeve 3 1 104254 Check Valve 4 2 104545 Hose Clamp - 1/2 5 1 200262 Tee - Flushing supply - 3/4 6 1 200357 Flush Tee - 16 JIC-F x 12 Hose x 08 Hose 7 2 200361 Adapter - 12 ORB x 08 ORS 8 2 2016 Hose Clamp - 3/4 9 1 30302-0290 Hose Assembly - 29 10 1 30303-0190 Hose Assembly - 19 11 1 30312-0290 Hose Assembly - 29 12 2 32416-0290 Hose Assembly - 29 13 2 3249B-1580 Hose Assembly - 158 14 1 450280 Wiring Harness 15 1 501165 Valve Bracket 16 1 630192 Valve Base Subassembly 17 2 8120382 Slotted Lock Washer - 3/8 11
HOSE CLAMPS 1 2 104659 Hose Clamp 2 2 8180077 Hex Head Bolt - 5/16-18 x 3/4 GR 5 ZN 3 2 8273802 5/16 Locknut 12
HYDRAULIC CONNECTIONS AT REAR OF MACHINES WITH SERIAL NUMBERS N0600X006001 AND ABOVE 1 2 200296 Swivel Run Tee - 12 ORS 2 2 200321 Reducer - 12 ORS - FS 08 ORS-M 3 2 3249B-1580 Hose Assembly - 158 NOTE: Item numbers 2 & 3 cannot not be seen from this view - they are on the back side of the swivel run tee (200296). 13
HYDRAULIC CONNECTIONS AT REAR OF MACHINES WITH SERIAL NUMBERS N0600X006000 AND BELOW 1 2 200304 90 Elbow - 08 ORB x 08 ORS 2 2 3249B-1580 Hose Assembly - 158 14
ELECTRICAL IN CAB 1 1 104959 Rocker Label 2 1 400135 Rocker Switch 3 1 400133 Fuse - 10 Amp 15
HALF-YOKE COVER ASSEMBLY 1 1 105550 Cover 2 4 8120380 Slotted Lock Washer - 1/4 3 4 8120393 Flat Washer - 5/16 4 4 8120854 Hex Head Bolt - 1/4-20 x 5/8 GR 2 16
WHEEL SHIELD MOUNT BRACKET, WHEEL & TIRE 1 2 102379-P1 Hex Head Bolt - 5/16-18 x 1 1/4 GR 8 2 1 501216 Shield Mount Bracket 3 1 501162 Half-Yoke Assembly - JD65003 3 1 501163 Half-Yoke Assembly - JD6500 4 2 8120214 Slotted Lock Washer - 5/16 5 2 8120393 Flat Washer - 5/16 6 1 660206 Wheel & Tire Kit - JD65003 6 1 660207 Wheel & Tire Kit - JD6500 17
HOOD MOUNT 1 1 105556 Spacer 2 2 192 Slotted Pan Head Screw - 5/16-18 x 1.75 ZN 18
HOSE SHIELD & DOOR ASSEMBLY 1 1 105717 Shield 2 1 501164 Door Assembly 19
630192 MUD HOG VALVE ASSEMBLY (SERVICE PARTS ONLY) 1 6 200115-P1 Plug - 12 ORB-M Hex Head 2 1 208032-P1 Swivel Run Tee - 08 JIC-FS x 08 3 1 200083-P1 Adapter - 06 ORB-M x 08 JIC-M 4 2 200041-P1 Adapter - 12 ORB-M x 08 JIC-M 5 6 200163 Plug - 04 ORB-M Hex Socket Head 6 2 101679-M1 Adapter - 12 ORB-M x 04 ORB-F 7 1 103715 Solenoid Valve 8 1 103924 Solenoid Coil 9 1 204041-P1 Adapter - 04 ORB-M x 04 JIC-M 10 1 103709 Hydraulic Tube Assembly 11 1 200225 Tee - 04 ORB-M x 04 JIC-M x 04 JIC 12 1 200110-P1 Cap - 04 JIC-F (steel) 20
105437 - (23 cu.in. S5) WHEEL MOTOR SERVICE PARTS ITEM # QTY. PART# DESCRIPTION 010 1 150359 Cylinder Block Assembly 012 8 150255 Piston Kit 015 1 150360 Piston Retainer Kit 025 1 105462 Cam Ring plus O-Rings 027 2 105819 O-Ring - Cam Ring 041 1 105820 Distributor Cover 042 12 212 Socket Head Cap Screw M12x75 043 2 104106 Bleed Screw Seal 044 2 104350 Bleed Screw 045 1 105821 O-Ring - Cover Plate 047 1 105822 Distributor Valve 048 1 150362 Distributor Seal Kit 052 6 103922 Spring 065 1 105823 Cover Plate 062 8 248 Hex Head Bolt - M10x20 070 1 150361 Bearing Support Assembly 071 1 105824 Bearing Support 072 1 105825 Shaft Seal (Inner) 073 1 105796 Bearing (Outer) 074 1 105826 Bearing (Inner) 075 1 105827 Shim Pack 076 1 105828 Snap Ring Spacer 077 1 105829 Snap Ring 078 1 105830 Deflector & Grease Seal 090 1 105831 Shaft, Wheel Hub 091 10 105753 Stud - M14x45 NI 10 105832 Lug Nut M14 Seal Kit number 150363 includes item numbers 27, 45, 72, 75, 76, 77. Seal Kit number 150364 includes item numbers 27, 43, 45, 48, 72, 75, 76, 77, 78. See illustration on following page (NI=not illustrated).
24 MONTH LIMITED WARRANTY Tuthill Transport Technologies ( Tuthill ) warrants Mud Hog drive systems and components to be free from defects in material and workmanship under normal use and service for 24 months from the date of shipment from Tuthill. Normal use and service means that the product will be installed, operated, inspected and maintained in accordance with the applicable Mud Hog manual or instructions and any applicable vehicle manufacturer s manual or instructions. THE ABOVE WARRANTY IS EXCLUSIVE. TUTHILL MAKES NO OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No agent, distributor, dealer or employee of Tuthill has authority to extend the scope of this warranty. This warranty applies only to products which are sold and used only in the United States and Canada. [Tuthill does not itself warrant components which bear the name or trademark of another manufacturer. [Such components include but or not limited to ] Any warranty or remedy for such parts is limited to the extent of any warranty provided by the manufacturer to Tuthill.] No warranty applies in the event of replacement of parts with parts not obtained from or approved by Tuthill which do not meet Tuthill quality and performance specifications, improper installation, maintenance, repair, misuse or abuse, or unauthorized alteration or modification. Tuthill reserves the right to make changes and improvements in design or specifications without notice and without obligation to provide or to substitute new design modifications for those Mud Hog systems or components already in service. Tuthill will at its option refund the purchase price of, or repair or replace without charge for parts, any Mud Hog product determined by Tuthill to be defective in material or workmanship during the applicable warranty period. Labor allowance, if applicable, will be determined in accordance with Tuthill s warranty labor rate and time allowances established from time to time. These remedies are exclusive. In no event shall Tuthill s liability exceed the purchase price for the Mud Hog product when sold by Tuthill to the first buyer. Tuthill shall not be liable for any incidental or consequential damage or expense resulting from any product defect, including but not limited to loss of profits, loss of use of equipment, increased costs or other expenses. INSTALLER AND OWNER RESPONSIBILITIES The installer is responsible for installing the product according to Tuthill s approved procedures, for providing a copy of Tuthill s warranty and owner s manual to the owner, and for advising the owner of proper use, service, and maintenance required for the product. The owner is responsible for operation, inspecting and maintaining the product according to the instructions in the owner s manual and any applicable vehicle manufacturer s owner s manual, and for properly instructing all operators and maintenance personnel. ADJUSTMENTS When adjustment is sought under this warranty, a claim should be made as follows: A. Tuthill must be notified in writing promptly upon discovery of a claimed defect. B. If the product was installed by the vehicle manufacturer (or it s dealer), follow the manufacturer s procedures for warranty claims; or If the product was purchased from Tuthill through a distributor of Mud Hog products, have the distributor write or phone the Tuthill Customer Service Department and ask for a Returned Goods Authorization Number. C. Components requested by Tuthill must be returned freight prepaid and accompanied by a properly completed warranty claim form. Tuthill will specify the ship-to address at time of return approval. 9098 West 800 South, P.O. Box 600 TUTHILL Brookston, Indiana USA 47923 Transport Technologies Tel 219 279-2801 Fax 219 279-2390 www.tuthill.com Toll Free: 1-800-348-2474 B