INTRODUCTION: CAREFULLY READ THE CONTENTS OF THESE INSTRUCTIONS, AS THEY INDICATE THE CORRECT STEP BY STEP PROCEDURE TO ASSEMBLE THE PRODUCT. THE CARTON CONTENTS PAGE(S) WILL IDENTIFY THE ASSEMBLY PARTS. BEFORE PROCEEDING WITH THE ASSEMBLY PROCESS, MATCH THE CARTON CONTENTS TO THE STATED CONTENTS TO ENSURE THERE ARE NO MISSING PARTS. IN THE EVENT OF ASSEMBLY PROBLEMS OR MISSING PARTS, PLEASE CONTACT OUR CUSTOMER SERVICE DEPARTMENT. PHONE: 1-800-968-6991 WEBSITE: WWW.TOBACCOFIXTURES.COM THE FOLLOWING ITEMS ARE COVERED BY THESE INSTRUCTIONS; 300073 LOW PROFILE SECURITY DOOR, 2' BLACK 300074 LOW PROFILE SECURITY DOOR, 3' BLACK 300075 LOW PROFILE SECURITY DOOR, 4' BLACK 300076 STANDARD HEIGHT SECURITY DOOR, 2' BLACK 300077 STANDARD HEIGHT SECURITY DOOR, 3' BLACK 300078 STANDARD HEIGHT SECURITY DOOR, 4' BLACK 300083 LOW PROFILE SECURITY DOOR, 2' SILVER 300084 LOW PROFILE SECURITY DOOR, 3' SILVER 300085 LOW PROFILE SECURITY DOOR, 4' SILVER 300086 STANDARD HEIGHT SECURITY DOOR, 2' SILVER 300087 STANDARD HEIGHT SECURITY DOOR, 3' SILVER 300088 STANDARD HEIGHT SECURITY DOOR, 4' SILVER CAUTION: ASSEMBLED TOBACCO FIXTURES MAY BE VERY HEAVY. DO NOT ATTEMPT TO LIFT OR MOVE WITHOUT ASSISTANCE. THE MANUFACTURER OF THIS DISPLAY ASSUMES NO LIABILITY FOR INJURY CAUSED BY IMPROPER ASSEMBLY/INSTALLATION OF THIS DISPLAY NUMBER OF PEOPLE REQUIRED TO ASSEMBLE UNIT: (2) ASSEMBLY TOOLS REQUIRED: DRILL/DRIVER PHILLIPS BIT OR SCREWDRIVER 3/8" OR ADJUSTABLE WRENCH PAGE 1 OF 13
CARTON CONTENTS STANDARD HEIGHT SECURITY DOORS, 2' ITEM # DESCRIPTION QTY 1A 2' STANDARD HEIGHT SECURITY DOORS 1 1C END PANEL CLIP 8 1D #1/4-20 X 1/2" TRUSS HEAD BOLT 4 1E #8 X 1/2" DRILL POINT PAN HEAD SCREW 8 1F #10-24 HEX KEPS NUT 8 CARTON DIMENSIONS: 84-1/2" X 29-1/2" X 13-1/2" CARTON WEIGHT: 63 LBS. UNIT WEIGHT: 50 LBS. 1B LOW PROFILE SECURITY DOORS, 2' ITEM # DESCRIPTION QTY 1B 2' LOW PROFILE SECURITY DOORS 1 1C END PANEL CLIP 8 1D #1/4-20 X 1/2" TRUSS HEAD BOLT 4 1E #8 X 1/2" DRILL POINT PAN HEAD SCREW 8 1F #10-24 HEX KEPS NUT 8 1A 1C CARTON DIMENSIONS: 54-1/2" X 29-1/2" X 13-1/2" CARTON WEIGHT: 40 LBS. UNIT WEIGHT: 32 LBS. 1D 1E 1F PAGE 2 OF 13
CARTON CONTENTS STANDARD HEIGHT SECURITY DOORS, 3' ITEM # DESCRIPTION QTY 2A HEIGHT SECURITY DOORS 1 2C END PANEL CLIP 8 2D #1/4-20 X 1/2" TRUSS HEAD BOLT 4 2E #8 X 1/2" DRILL POINT PAN HEAD SCREW 8 2F #10-24 HEX KEPS NUT 8 CARTON DIMENSIONS: 84-1/2" X 41-1/2" X 13-1/2" CARTON WEIGHT: 70 LBS. UNIT WEIGHT: 56 LBS. 2B LOW PROFILE SECURITY DOORS, 3' ITEM # DESCRIPTION QTY 2B 3' LOW PROFILE SECURITY DOORS 1 2C END PANEL CLIP 8 2D #1/4-20 X 1/2" TRUSS HEAD BOLT 4 2E #8 X 1/2" DRILL POINT PAN HEAD SCREW 8 2F #10-24 HEX KEPS NUT 8 2A 2C CARTON DIMENSIONS: 54-1/2" X 41-1/2" X 13-1/2" CARTON WEIGHT: 48 LBS. UNIT WEIGHT: 38 LBS. 2D 2E 2F PAGE 3 OF 13
CARTON CONTENTS STANDARD HEIGHT SECURITY DOORS, 4' ITEM # DESCRIPTION QTY 3A 4' STANDARD HEIGHT SECURITY DOORS 1 3C END PANEL CLIP 8 3D #1/4-20 X 1/2" TRUSS HEAD BOLT 4 3E #8 X 1/2" DRILL POINT PAN HEAD SCREW 8 3F #10-24 HEX KEPS NUT 8 CARTON DIMENSIONS: 84-1/2" X 53-1/2" X 13-1/2" CARTON WEIGHT: 81 LBS. UNIT WEIGHT: 65 LBS. 3B LOW PROFILE SECURITY DOORS, 4' ITEM # DESCRIPTION QTY 3B 4' LOW PROFILE SECURITY DOORS 1 3C END PANEL CLIP 8 3D #1/4-20 X 1/2" TRUSS HEAD BOLT 4 3E #8 X 1/2" DRILL POINT PAN HEAD SCREW 8 3F #10-24 HEX KEPS NUT 8 3A 3C CARTON DIMENSIONS: 54-1/2" X 53-1/2" X 13-1/2" CARTON WEIGHT: 57 LBS. UNIT WEIGHT: 46 LBS. 3D 3E 3F PAGE 4 OF 13
SECURITY DOORS - 2', 3', 4' LEVEL HEADER COVER VIEW 1 PLUMB SPRING LOAD TRAYS NOTE INSTALLATION IS SIMILAR FOR ALL COLORS AND SIZES OF SECURITY DOORS INSTALLATION STEP 1 - VERIFY THAT THE TOBACCO FIXTURE IS COMPLETELY LEVEL BEFORE INSTALLING THE SECURITY DOORS. (VIEW 1) NOTE - IF THE TOBACCO FIXTURE IS NOT LEVEL THE SECURITY DOORS WILL BE UNEVEN WHEN THEY ARE CLOSED. STEP 2 - REMOVE THE THE SPRING LOAD TRAYS FROM THE TOP ROW OF SHELVES OF THE TOBACCO FIXTURE. SAVE FOR LATER USE. (VIEW 2) STEP 3 - IF PRESENT, REMOVE THE HEADER COVER FROM THE TOBACCO FIXTURE. SAVE FOR LATER USE. (VIEW 2) 300073-IS 4/29/2013 PAGE 5 OF 13 VIEW 2
STEP 4 - REMOVE THE (2) SHIPPING BOLTS FROM THE BOTTOM OF THE SECURITY DOORS. RECYCLE/DISCARD AS NEEDED, DO NOT SAVE. (VIEW 3 AND VIEW 4) IMPORTANT - THE BOTTOM SHIPPING BOLTS MUST BE REMOVE BEFORE THE SECURITY DOORS ARE PLACED ON A TOBACCO FIXTURE. NOTE - DO NOT REMOVE THE (2) SHIPPING BOLTS FROM THE TOP OF THE SECURITY DOORS. THEY WILL BE REMOVED LATER IN THE INSTALLATION. HEIGHT SECURITY DOORS SHOWN VIEW 4 VIEW 3 BOTTOM SHIPPING BOLTS PAGE 6 OF 13
INSERT VIEW 5 STEP 5A - CAREFULLY LIFT THE SECURITY DOORS AND POSITION THEM WITH THE BOTTOM ANGLED AWAY FROM THE TOBACCO FIXTURE. (VIEW 6) LIFT VIEW 6 STEP 5B - INSERT THE TOP BRACKETS OF THE SECURITY DOORS INTO THE TOBACCO FIXTURE JUST BELOW THE HEADER, SO THAT THEY ARE TO THE OUTSIDE OF THE HEADER BRACKETS. (VIEW 5) STEP 5C - CONTINUE TO LIFT AND INSERT THE SECURITY DOORS INTO THE TOBACCO FIXTURE UNTIL THE TOP BRACKETS ARE LOCATED BEHIND THE HEADER. (VIEW 5) STEP 5D - AFTER THE TOP BRACKETS OF THE SECURITY DOORS ARE INSERTED BEHIND THE TOBACCO FIXTURE HEADER, ROTATE THE BOTTOM BACK TOWARDS THE FIXTURE. (VIEW 6) ROTATE PAGE 7 OF 13
LOWER SECURITY DOORS - 2', 3', 4' INSTALLATION (CONTINUED) STEP 6A - CONTINUE ROTATING THE SECURITY DOORS TOWARDS THE TOBACCO FIXTURE UNTIL THEY REACH AN UPRIGHT/VERTICAL POSITION. (VIEW 7) STEP 6B - LOWER THE SECURITY DOORS UNTIL THE BOTTOM FLANGE IS INSERTED INTO THE CHANNEL OF THE TOBACCO FIXTURE TOEKICK. (VIEW 7 AND VIEW 8) ROTATE VIEW 8 VIEW 7 PAGE 8 OF 13
TOP SHIPPING BOLTS VIEW 9 STEP 7 - REMOVE THE (2) SHIPPING BOLTS FROM THE TOP OF THE SECURITY DOORS. RECYCLE/DISCARD AS NEEDED, DO NOT SAVE. (VIEW 9 AND VIEW 10) VIEW 10 PAGE 9 OF 13
UPPER BRACKET ATTACHMENT POINTS STEP 8 - SECURE THE TOP BRACKETS OF THE SECURITY DOORS TO THE HEADER BRACKETS ON THE TOBACCO FIXTURE USING (4) #1/4-20 X 1/2" TRUSS HEAD BOLTS, (2) BOLTS PER SIDE. (VIEW 11, VIEW 12, AND VIEW 13) VIEW 12 NOTE - THE #1/4-20 X 1/2" TRUSS HEAD BOLTS ARE INSTALLED FROM THE INSIDE OF THE TOBACCO FIXTURE. (VIEW 13) #1/4-20 X 1/2" TRUSS HEAD BOLTS (VIEW SAME AS ABOVE, BUT FROM INSIDE FIXTURE) VIEW 11 VIEW 13 PAGE 10 OF 13
STEP 9 - OPEN THE SECURITY DOORS AND ALIGN THE HOLES IN THE BOTTOM FLANGE OF THE SECURITY DOORS WITH THE HOLES ON TOP OF THE TOBACCO FIXTURE TOEKICK. (VIEW 15) STEP 10 - ATTACH THE SECURITY DOORS TO THE TOEKICK USING #8 X 1/2" DRILL POINT PAN HEAD SCREWS. (VIEW 14 AND VIEW 15) NOTE - IF NEEDED, THE BOTTOM ROW OF SPRING LOAD TRAYS CAN BE REMOVED TEMPORARILY TO PROVIDE MORE ACCESS DURING STEP 9 AND STEP 10. NOTE - THE TOTAL NUMBER OF SCREWS WILL VARY DEPENDING ON THE SIZE OF THE SECURITY DOORS; 2' SECURITY DOORS = (2) SCREWS 3' SECURITY DOORS = (4) SCREWS 4' SECURITY DOORS = (4) SCREWS #8 X 1/2" DRILL POINT PAN HEAD SCREWS VIEW 14 VIEW 15 PAGE 11 OF 13
STEP 11 - IF NEEDED, REPLACE THE HEADER COVER ON THE TOBACCO FIXTURE. (VIEW 16) STEP 12 - REPLACE THE SPRING LOAD TRAYS ON THE TOP ROW OF SHELVES IN THE TOBACCO FIXTURE. (VIEW 16) STEP 13 - REMOVE THE PROTECTIVE FILM FROM THE CLEAR DOOR PANELS, BOTH INSIDE AND OUT. (VIEW 16) STEP 14 - INSTALLATION IS COMPLETE. RECYCLE/DISCARD THE PACKING MATERIAL AND CLEAN UP THE AREA. NOTE - IF END PANELS ARE INSTALLED ON A TOBACCO FIXTURE ALONG WITH THE SECURITY DOORS, THEN THE END PANELS AND SECURITY DOORS NEED TO BE SECURED TOGETHER. SEE PAGE 13 FOR ADDITIONAL INFORMATION. VIEW 16 PAGE 12 OF 13
END PANEL CLIP VIEW 17 (INTERIOR) END PANEL #10-24 HEX KEPS NUT END PANEL END PANEL CLIP NOTE - SEE THE END PANEL INSTRUCTION SHEET FOR INFORMATION ON INSTALLING THE END PANELS. STEP 15 - SECURE THE SECURITY DOORS TO EACH END PANEL USING (4) END PANEL CLIPS AND (4) #10-24 HEX KEPS NUTS. (VIEW 17, VIEW 18, AND VIEW 19) NOTE - TO INSTALL AN END PANEL CLIP ALIGN IT ON ONE OF THE THREADED STUDS ON THE INTERIOR OF THE SECURITY DOORS, HOOKING IT THROUGH THE GRID PATTERN OF THE END PANEL. ONCE IN PLACE, SECURE IT USING A #10-24 HEX KEPS NUT. (VIEW 17 AND VIEW 18) VIEW 18 (EXTERIOR) VIEW 19 PAGE 13 OF 13