Inspec on Program Summary

Similar documents
INSPECTION AND REMOVAL CRITERIA

Block and Ball Inspection Checklist

Crosby Grade 100 Eye Sling Hooks

Alloy S-320A S-320AN S.C.

Safety clamps, inc. Operation, Maintenance and Repair Manual for. Model HBC. Home of the big Bite Lifting Clamp

Operating Instructions and Parts Manual Lever Operated Chain Hoist JLH Series

Sliding Porch Kit, 20ft Double Wide. Assembly & Operating. Instruction Manual. Specifications

Operating Instructions and Parts Manual L-100 Series Hand Chain Hoists

RENFROE. WARNING: Before putting tool in service, take to your immediate supervisor.

YALE FIGURE 500 & 500R CLOSURE OPERATION AND MAINTENANCE INSTRUCTIONS

Swivel Hoist Ring RIGGING ACCESSORIES. Color coded to distinguish between UNC (Red) and Metric (Silver) thread types.

McKissick 380 Series Easy Reeve Crane Blocks

Crosby / Bullard Golden Gate Hooks. (Standard Length) For use on ex isting load blocks, with standard shank length. Hook sizes: 2 through 14.

Swivel Hoist Ring Page 142

P4044. Stainless Female Lifting Eye Bolts metric sizes. Lifting Bolts & Shackles. Tel: Fax:

OWNER'S MANUAL TIE ROD, WALL & FLOOR MOUNTED JIBS. Model JIB-HC, JIB-LC, JIB-FM

PowerLock. Installation Instructions. Attention Dealers: Please give this owners manual to the customer when the product is delivered.

Operating Instructions and Parts Manual L-100 Series Hand Chain Hoists

C-Clamps and Lifting Eyes (Eye Bolts)

WORKING PROCEDURE Name: Regulations for periodical inspections of textile PPE

GUIDELINES FOR HINGED AND BOLTED MANWAY ASSEMBLY

Victory Fire Door Inspections

TECHNICAL MANUAL. COLIFT Mounting System. Safe and Time-Saving Lifting of Precast Columns

CIRRUS AIRPLANE MAINTENANCE MANUAL

Replacement of Pitch Link Retainer and Service Improvement of the Pitch Control System. Effectivity: Helicopters manufactured prior to January, 1981

MODEL 83 Pail Handler

Rolling Curtain door Manual

WARNINGS AND INSTRUCTIONS FOR LUMINAIRES

Top Drive Drilling System

TABLE OF CONTENTS DRAWINGS

Save time! Read the entire manual before beginning Hoister installation.

Save time! Read the entire manual before beginning Hoister installation.

SUPER STRONG SHACKLES

PowerLock. Installation Instructions. Attention Dealers: Please give this owners manual to the customer when the product is delivered.

CHAINSAW SHARPENER MODEL: ECSS-1

SERIES M MIXER MASTS

WARNING. Read and become familiar with this manual BEFORE operating unit.

F. Rotor Head Maintenance

High Current Pin and Socket Contacts 31 JUL 13 Rev C

767, 777, DC-10, L-1011, MD-11 Tow Bar Equipment Manual

Welded screw eye HCP1443. (G1) Cleat 7757ASSY. (G1) Cleat 7753ASSY. Webbing straps with buckles HCP1459.SET (G1) Cleat 7754ASSY DO NOT UNTIE

Save time! Read the entire manual before beginning Hoister installation.

INSTALLING YOUR NEW SPRING LIFT ARM KIT

PowerLock. Installation Instructions. Attention Dealers: Please give this owners manual to the customer when the product is delivered.

RATCHET CABLE CUTTER

CEILING-MOUNTED MONORAIL ANCHOR TRACK SYSTEM Assembly and Operation Instruction Manual

What is Wire Rope? Understanding the Specifications and Construction

Welded screw eye HCP1443. D Pulleys. Webbing straps with buckles HCP1459.SET DO NOT UNTIE. Single black/red hoisting rope HCP1483**

Instructions for the installation of Ellison Bronze balanced door models #137 & 138

IMPORTANT SAFETY INFORMATION. KIT INCLUDES A 1 welded screw eye B 4 pigtail lag screws C 1 shackle

McKissick Oilfield Servicing Equipment. 70 & 80 Series Tubing Blocks

PLATE LIFTING CLAMPS

C-W1650S 16 Ga, 1 Wide Crown Stapler

Illustrated Parts List I Sleeve Hitch. (23 inch tire) ( ) Repair Parts Manual

Handle Length (in.) Ultimate Load (lbs.) Weight Each (lbs.)

Operating, Servicing, and Safety Manual Model # 100 Standard Hydraulic Tubing Notcher Model #100-U Heavy Duty Hydraulic Tubing Notcher

Operating Instructions and Parts Manual 3/4, 1-1/2, and 3 Ton Grip Pullers Models JG-75A, JG-150A, JG-300A

Mechanical Frappe Press

12 TON HYDRAULIC SHOP PRESS. Instruction Manual. Please read this instruction manual carefully before use.

Product Parts Information. Lever Chain Hoists. KL Series. Save These Instructions. Form Edition 2 December Ingersoll-Rand

Complete Perimeter Fall Protec on System

Welded screw eye HCP ASSY 7753ASSY. Webbing straps with buckles HCP1459.SET (G1) Cleat 7754ASSY DO NOT UNTIE

SET-UP & MAINTENANCE GUIDE. DME Helical Gear Stack Mold Centering Devices

ULTRA CUTTER MINI SAW

ULTRA CUTTER PRO OPERATORS INSTRUCTION MANUAL. This manual covers all models 9, 11 and 13 HP

C-1650P 16 Gauge, 1/2 Medium Crown Stapler

CATALOG FOR WOODCO USA Brand 150 TON SPIDER. API ROTARY TAPER TRADEMARK WOODCO BUY THE BRAND REG. U.S. PATENT OFFICE MANUFACTURER

Agri-Fab. Model No "ATV" DUMP CART H.D. 17 CU. FT. CAUTION: Read Rules for Safe Operation and Instructions Carefully

H HD Adult Wheelchair Swing Frame & Hangers(perm) IMPORTANT

20 Ton HYDRAULIC SHOP PRESS

Repair manual. Fifth-wheel coupling JSK 38/50

CAUTION INSTALLATION INSTRUCTIONS ! CAUTION. Heavy Duty Suspension Kits for Double Eye Springs. Safety Precautions: Inspection: Disassembly:

General Safety and Maintenance Manual

CAUTION INSTALLATION INSTRUCTIONS ! CAUTION. E-Z Flex Suspension Kits for Double Eye Springs. Safety Precautions: Inspection: Disassembly:

Inspecting a Barges Towing Rig

Down Stage Right -Theatrical and Entertainment Rigging Supplies

General Safety and Maintenance Manual 3 H.P HORIZONTAL GRINDERS. and Thread RPM T1-5/8-11 X 1.9. Lever. Lever. Handle

Oxford /Hoyer. Professional Series. Advance Lift SERVICE MANUAL Rev A

Rev B C-RING TOOL VA0375 ½ in. OPERATING MANUAL

INSTALLATION INSTRUCTIONS ROPE ASSEMBLIES FATZER AG WITH HYEND SOCKETS FOR FROM. Kai-J. Thiem (THK) Martin Bechtold (BEM)

ACREAGE SEEDER / PLANTER OWNER S MANUAL

X-TENSION 350 Guardrail End Terminal Tangent and Flared

1904, 1904Pg, 1904PgSB, and 1906SB High Capacity Ratchet Knockout Drivers

HARDINGE Installation booklet For: Dead-Length Collet Adaptation Chucks Stationary Collet

MOTOR & BULK HEAD. A Manual for Repair and Maintenance Technicians

6o ft (18.3 m) Southwest Windpower, Inc West Route 66 Flagstaff, Arizona USA Phone: Fax:

Fiber Splice Box (FSB-A) Installa on Instruc ons

Please read and understand all instructions before beginning. These instructions cover impact and non-impact aluminum French Door 650/750.

LM600 Landmark Permanent Blind

Size 5A, 400 Amp, Single Pole DC Contactor, Normally Closed Type MGAO3, Series A Class Table 2 Operating Coil Ratings

C-1116LMA - Automatic Stapler w/ Long Mag

Hydraulic Hand Crimping Tool, PN

FITTING INSTRUCTIONS FOR THE NOVA LIFT TM FIRST, PLEASE READ THESE INSTRUCTIONS CAREFULLY!

PFT CABLE GYM INSTRUCTION MANUAL

Heavy Duty Ceiling Tilt Mount Installation Manual

ANTENNA EXPERTS. Website: AP MHz. 2.4 Meters 30dBi. Gain

SHOP PRESS ASSEMBLY INSTRUCTIONS

1. TABLE OF CONTENT 2. ASSEMBLY ATEX. PENCOflex Installation Instructions & Service Manual

HANDHOLE SEAT GRINDER

Fifth-wheel coupling JSK 38/50

Transcription:

Inspec on Program Summary Inspec on program includes: Inspec on program includes: Wire Rope Wire Rope Slings Synthe c Web and Rigging Hardware Below-the-Hook Li ing Devices Custom Devices when applicable Custom tagging ITI Cer fied inspectors Cost saving solu ons Inventory control Compe ve sling and hardware replacement pricing N4 Field I.D. tracking Sling damage preven on informa on Fall Protec on Inspec ons: Harnesses Lanyards Retractables Lifelines

QUALIFICATIONS All Super Slings inspectors and fabricators have been trained and certified by Industrial Training International. About ITI Over the past quarter-century, ITI has become recognized by customers and competitors alike as having an innovative and pioneering attitude toward training, and for having raised the current levels of instruction for cranes, rigging, and lifting activities. Our personal belief is that people have a greatly increased chance of retention by "seeing, speaking and doing" all at the same time. ITI conducts the majority of its crane training and rigging training courses at client locations in North America and around the world. In addition, many clients choose to send key personnel to open-enrollment courses offered at ITI Training Centers in the USA and Canada. Online learning courses are also available for various subjects. Find the courses that you are interested in and learn about our different course delivery methods. QUALITY POLICY STATEMENT Super Slings Inc. makes quality a top priority by ensuring that the products and services we provide meet and/or exceed customer requirements as well as industry standards. We comply with our policy requirements to continually improve the effectiveness of our Quality Management System. Traceability is carefully maintained for all products manufactured at Super Slings Inc. Aaron Giesinger President & CEO QUALITY STANDARDS Super Slings Inc, in its goal to strive for excellence, considers the following principles integral in the development and ongoing implementation of its Quality System: Being a customer focused organization. Providing leadership in the maintenance of its Quality System. Involving people in the development and maintenance of its Quality Management System and business operations. Incorporating a process approach to the development and implementation of its Quality Management System. Using a systems approach to management allowing for a factual approach to decision making. Providing an environment for continual improvement. Establishing a mutually beneficial supplier relationship. This process model is based on ISO 9001:2008 Quality Management Systems Requirements and is used to illustrate the process linkages. 7620 Edgar Industrial Drive,, Alberta

Super Slings Inspec on & Removal Criteria Standards - Rigging Super Slings Rigging inspectors are trained by Industrial Training Interna onal to inspect Wire Rope, Wire Rope Slings, Synthe c Web and,, Rigging Hardware, and Below-the-Hook Li ing Devices in accordance applicable ASME standards and Alberta OH&S regula ons. Criteria for inspec on and removal from service is listed below. Wire Rope Slings (ASME B30.9) - A wire rope sling shall be removed from service if conditions such as the following are present: Missing or illegible sling iden fica on. Broken Wires. *For strand-laid and single-part slings, ten randomly distributed broken wires in on rope lay, or five broken wires in on strand in one rope lay. *For six-part braided slings, 20 broken wires per braid. *For eight-part braided slings, 40 broken wires per braid. Severe localized abrasion or scraping Kinking, crushing, bird caging, or any other damage resul ng in damage to the rope structure. Evidence of heat damage. End a achments that are cracked, deformed, or worn to the extent that the strength of the sling is substan ally affected. Severe corrosion of the rope, end a achments, or fi For hooks, removal criteria as stated in ASME B30.10. Other condi ons, including visible damage, that cause doubt as to the con nued use of the sling. Synthe c Web Slings (ASME B30.9) - A synthe c webbing sling shall be removed from service if condi ons such as the following are present: Missing or illegible sling iden fica on. Acid or caus c burns. Mel ng or charring of any part of the sling. Holes, tears, cuts, or snags. Broken or worn s tching in load bearing splices. Excessive abrasive wear. Knots in any part of the sling. Discolora on and bri le or s ff areas on any part of the sling, which may mean chemical or ultraviolet sunlight damage. Fi ngs. ngs that are pi ed, corroded, cracked, bent, twisted, gouged, or broken. For hooks, removal criteria as stated in ASME B30.10 Other condi ons, including visible damage, that cause double as to the con nued use of the sling. 7620 Edgar Industrial Drive,, Alberta

Super Slings Inspec on & Removal Criteria Standards - Rigging Polyester (ASME B30.9) - A synthe c round sling shall be removed from service if condi ons such as the following are present: Missing or illegible sling iden fica on. Acid or caus c burns. Evidence of heat damage. Holes, tears, cuts, abrasive wear, or snags that expose core yarns. Broken or damaged core yarns. Discolora on and bri le or s ff areas on any part of the slings, which may mean chemical or ultraviolet sunlight damage. Fi ngs that are pi ed, corroded, cracked, bent, twisted, gouged, or broken. For hooks, removal criteria as stated in ASME B30.10 Other condi ons, including visible damage, that cause double as to the con nued use of the sling. Alloy Steel (ASME B30.9) - An alloy steel chain sling shall be removed from service if condi ons such as the following are present: Missing or illegible sling iden fica on. Cracks or breaks. Excessive wear, nicks or gouges. Stretched chain links or components. Bent, twisted, or deformed chain links or components. Excessive heat damage. Excessive pi ng or corrosion. Lack of ability of chain or components to hinge (ar culate) freely. Weld spla er. For hooks, removal criteria as stated in ASME B30.10 Other condi ons, including visible damage, that cause doubt as to the con nued use of the sling. 7620 Edgar Industrial Drive,, Alberta

Super Slings Inspec on & Removal Criteria Standards - Rigging Shackles (ASME B30.26) Shackles shall be removed from service if damage such as the following is visible and shall only be re-turned to service when approved by a qualified person: missing or illegible manufacturer s name or trade-mark and/or rated load iden fica on indica ons of heat damage including weld spa er or arc strikes excessive pi ng or corrosion bent, twisted, distorted, stretched, elongated, cracked, or broken load-bearing components excessive nicks or gouges a 10% reduc on of the original or catalog dimension at any point around the body or pin incomplete pin engagement excessive thread damage evidence of unauthorized welding Adjustable Hardware (ASME B30.26) Adjustable hardware shall be removed from service if damage such as the following is present and shall only be returned to service when approved by a qualified person: missing or illegible identification indications of heat damage including weld spatter or arc strikes excessive pitting or corrosion bent, twisted, distorted, stretched, elongated, cracked, or broken load-bearing components excessive nicks or gouges a10% reduction of the original or catalog dimension at any point excessive thread damage or wear evidence of unauthorized welding or modification for swivel hoist rings, lack of the ability to freely rotate or pivot other conditions, including visible damage, that cause doubt as to continued use 7620 Edgar Industrial Drive,, Alberta

Super Slings Inspec on & Removal Criteria Standards - Rigging Links Rings & Swivels (ASME B30.26) Links, rings, and swivels shall be removed from service if condi ons such as the following are present and shall only be returned to service when approved by a qualified person: missing or illegible identification indications of heat damage, including weld spatter or arc strikes excessive pitting or corrosion bent, twisted, distorted, stretched, elongated, cracked, or broken load bearing components excessive nicks or gouges a 10% reduction of the original or catalog dimension at any point evidence of unauthorized welding or modification for swivels, lack of the ability to freely rotate when not loaded for swivels, loose or missing nuts, bolts, cotter pins, snap rings, or other fasteners and retaining devices other conditions, including visible damage that cause doubt as to continued use Hooks (ASME B30.10) Hooks having damage or wear described as follows shall be repaired or replaced: cracks, nicks, and gouges wear exceeding 10% (or as recommended by the manufacturer) of the original sec onal dimension any visibly apparent bend or twist from the plane of the unbent hook any distor on causing an increase in throat opening of 5%, not to exceed 1 4 in. (or as recommended by the manufacturer) inability of self-locking hooks to lock o o (c) A hook latch, when required, that is inopera ve shall be repaired or replaced. (d) A hook with a latch that does not close the throat opening shall be removed from service or moused un l the latch is replaced or repaired. 7620 Edgar Industrial Drive,, Alberta

Super Slings Inspec on & Removal Criteria Standards - Manual Hoists 1 General External Inspec on *On-Site (Frequent Inspec on ASME B30.16-1.3.2) Lever/Chain Hoist External Inspec on, Mechanical/Opera onal Test, Load Test, & Cer ficate o An external visual inspec on is done to all components on the unit that are accessible without complete unit disassembly including inspec on of the; Upper/Lower hook assembly, Chain, Latches, Load pins, Side plates, Gear cover, Iden fica on, Warning tag, Lever arm/ Free chain wheel. o If all external components pass the visual inspec on, a mechanical/opera onal test is performed to ensure the hoist is in good working condi on. *Op onal Load Test. Load tests may be performed on-site, some restric ons apply o If the mechanical/opera onal test shows no signs of damage, the unit is placed in our ver cal hoist test stand and a sta c load test is performed. Test load force is determined by the manufacturer s recommenda ons. o If external parts require replacement, Super Slings will quote replacements before proceeding to the load test. If required repairs are extensive, Super Slings will also quote a replacement hoist for comparison. In the event a customer decides not to proceed with the recommended repairs, the hoist will be tagged out of service, returned and the minimum fee will be charged. o All tes ng is performed in compliance with ASME B.30.21 & B30.16. A er comple on of the load test, a second mechanical/opera onal test is performed to ensure the hoist is in good working condi on. 2 Full Comprehensive Inspec on (Periodic Inspec on ASME B30.16-1.3.3) Lever/Chain Hoist External Inspec on, Mechanical/Opera onal Test, Internal Inspec on & Service, Load Test, & Cer ficate o An external visual inspec on is done to all components on the unit that are accessible without complete unit disassembly including inspec on of the; Upper/Lower hook assembly, Chain, Latches, Load pins, Side plates, Gear cover, Iden fica on, Warning tag, Lever arm/ Free chain wheel. o If all external components pass the visual inspec on, a mechanical/opera onal test is performed to ensure the hoist is in good working condi on. o Internal Service: The hoist is dis-assembled and an internal visual inspec on is done to all components contained inside the hoists main housing. All internal components are cleaned and lubricated before reassembly o If the mechanical/opera onal and internal tests show no signs of damage, the unit is placed in our ver cal hoist test stand and a sta c load test is performed. Test load force is determined by the manufacturer s recommenda ons. o If internal components require replacement, Super Slings will quote replacements before proceeding to the load test. If required repairs are extensive, Super Slings will also quote a replacement hoist for comparison. In the event a customer decides not to proceed with the recommended repairs, the hoist will be tagged out of service and returned in the disassembled state and the minimum fee will be charged. o All tes ng is performed in compliance with ASME B.30.21 & B30.16. A er comple on of the load test, a second mechanical/opera onal test is performed to ensure the hoist is in good working condi on. 7620 Edgar Industrial Drive,, Alberta

Super Slings Inspec on & Removal Criteria Standards Below the Hooks Li ing Devices 7620 Edgar Industrial Drive,, Alberta