Cooke Precast Concrete

Cooke Precast Concrete

ACCESS COVERS History Cooke Precast Concrete Pty. Ltd. commenced business in September 1996, with a staff combining together bringing many decades of knowledge and experience within the precast concrete, transport and specialists in the drainage industries. Operations The Company manufactures from a factory at Edinburgh North, South Australia, with an extensive range of slip moulds for precast production in the drainage field, numerous moulds for sumps, side entry pits, inspection openings and cable pits. Cooke Precast Concrete can provide a large range of access cover products in addition to septic tanks, car park and domestic products. With our own large concrete batching facility we are able to produce consistent mixes as well as the special design batches like calcareous aggregate, fondag, coloured and high strength concrete. With the opening of our G.R.C. (Glass Reinforced Concrete) division in July 2000 our flexibility to supply all types of product is now complete. Commercial Cooke Precast are suppliers to Local Government, State and Federal Authorities and being a Quality Endorsed Company to AS/NZS ISO 1:2008 we can comfortably perform to the required standards. Industrial With our vast range we supply to Civil / Drainage and Electrical Contractors, Plumbers and Builders for projects ranging from housing development to new airports, or motels to take-away shops. We are proud manufacturers of a modular Pumping Station System (sizes up to 3200mm internal diameter) which are custom made and supplied throughout Australia and shipped to New Zealand. Domestic what is CONCRETE? Lifting Clutches Concrete s origin can be traced back to the Mediterranean in early Romans times where deposits of volcanic ash (with its cement like properties) were used primarily as a masonry jointing material. However the early Roman method was not with-out it s problems, as they had not attempted to reinforce it to overcome its inherent tensional weakness. The use of metal as reinforcement was not done until as late as the 1850 s in France. Apart from the use of modern day admixtures, mixing a selection of aggregate, sand, cement with water to create concrete, or reinforced concrete is not much different today as compared to the early French version. Sizes used 1.3 Tonne 2.5 Tonne 5.00 Tonne 10.00 Tonne why use PRECAST CONCRETE? All CPC products requiring lifting points are manufactured with spherical head anchors Factory flexibility enables us to produce a full range of septic tank and ancillary products, also paving slabs, a range of walling sleepers and lawn edges for parks and gardens. G.R.C. Drainage & Electrical G.R.C. pit and linear drainage products are lightweight yet with the strength stronger than concrete. Cooke Precast produces a full range of easy to handle pits suited for both the electrical and drainage industry. Along with the linear drainage channel system (Rapid channel) being available ex stock with a choice of covers or gratings we can supply a lightweight alternative to complement our catalogue. Quality Design Intensely vibrated precast concrete structures made in a factory controlled environment are generally superior compared to that attained under general site conditions. Concrete cover to steel reinforced to suit specification is achieved to a higher standard in a precast mould compared to insitu offerings. Each precast pit is individually manufactured to the client s requirements. Penetrations and exact heights are incorporated directly from engineering plans to create a custom built pit where needed. A full range of access covers or gratings are offered to finish the project as specified. Timing Efficiency Precast product can be delivered to site when site conditions and / or the contractor are ready. Being already cured, therefore finished product is capable of immediate use and acceptance of design load. Quick installation will result in reduced time spent on the job for both plant and labour. Excavations are open for less time, while immediate back-fill and clean up can be carried out as one continuous operation thus eliminating the on-going and costly return operations. Safety Open excavations are dangerous and costly. With short installation times, personnel in deep excavations along with barricading and safety equipment / supervision are reduced to a minimum. Precast is an essential product for pedestrian access areas where same day job completion can be achieved. Agencies Cooke Precast are proud to be the sole South Australian agent for HAVESTOCK cast-iron access covers and grates. Havestock are the largest Australian supplier of Quality Assured cast-iron drainage products made to AS 3996. Cooke Precast hold a large quantity of Havestock access covers and gratings at our Elizabeth plant ready for immediate delivery. Economical Precast pits are more economical when compared to insitu. With a stricter control of raw material quantities, labour and the ability to reuse factory mouldings, this makes the precast product a far cheaper item. Summary With a vast product range and our truck crane delivery service we believe that our commitment to customer satisfaction is unsurpassed. Whether it be standard or One Off products Cooke Precast can produce to any requirement. With our on going product development we are able to complete any project required on schedule. AS/NZS ISO 1:2008 Cert No. QEC14467 C O O K E P R E C A S T C O N C R E T E T E C H N I C A L D ATA Minimum concrete strength used for standard range of product is 32mpa. Higher strength and/or Calcareous Aggregates for specialist items, Sewer Access Chambers/Pump Pits etc. are available. Non standard mix designs can be used upon request. All concrete supplied for manufacturing is to the specification of AS 1379. Steel Reinforcing Bars and Wire used for Precast products conform to AS 1302 & AS 1303. Steel Welded Wire Reinforcing Fabric used for Precast products conforms to AS 1304. Cast-iron access covers are designed and tested under the guidelines of AS 3996 Sewer and Water access covers, Inspection Openings and support blocks have been approved for use by SA Water and are tested under AS 3996 when required. Certificate of Product Authorisation can be supplied upon request. All Precast Concrete trade waste arrestors are made to SA Water/Trade Waste Department Standards. All septic tanks (3,000 to 30,000 litre) are approved by SA Deptartment of Environmental and Health Services. 3

s & s Class B s & s Class D s s Standard Bolt Down Facility 4 x Lifting Lugs on all Class D s All Barri Bolt Security Point available upon request Class B 4 Double Lift Appertures to allow for easy cleaning Solid Top kn LA33B LA44B LA64B LA66B LA96B LA99B 2P Clear Opening (mm) Width Length 945 Width 5 5 750 1060 Length 410 560 750 710 710 30 47 54 67 96 150 WASA s are T Type 5

Grates & s Class B Grates & s Class D Grates Grates Bolt Down Facility 4 x Lifting Lugs on all Class D s Double Lift Appertures to allow for easy cleaning Class B 6 G33B G44B G66B G96B G99B Clear Opening (mm) Length Width WASA s are T Type Class D kn 210kN Width 605 7 Length 410 570 715 702 1025 26 46 71 101 1 G44D G66D G96D G99D Clear Opening (mm) Width Length All Width 610 760 11 Length 740 720 75 112 159 214 7

Circular s & s Street Boxes WASA COVERS Available in Class B & Class D Sewer & Stormwater Standard Bolt Down 514 dia. 498 dia. 407 STREET BOX with or without I.O. 514 dia. 498 dia. 200 dia. 407 Street Box Available in Water & Recycled Water Solid Top Clear Opening Dia (mm) CLASS D TRAFFICABLE Dia Dia Marking LA60B S or S/W 605 Class B 636 686 50 SEWER or S/WATER 42 LA60D S or S/W 605 Class D 6 750 60 75 SEWER or S/WATER 68 Description Clear Opening (mm) 100MM STREET BOX Size Size Markings SB40D Street Box 375 Class D 930 70 325 Water or Recycled Water 100mm Street Box Available in Water & Recycled Water 224 110 135 100mm Street Box Description Clear Opening Markings (mm) SB100D Street Box 110 Class D 224 Water or Recycled Water Maintenance Shaft 8 9 M/HOLE Clear Opening (mm) Dia Dia Marking MH60D Sew Class D 660 850 40 110 SEWER 130 S.A. Water Approved Authorisation No. 04/10120 Maintenance Shaft s Description Clear Opening (mm) Size Size Markings MS40D MS cover and frame 375 Class D 930 70 325 Sewer S.A. Water Approved Authorisation No. 04/10120

Cast Iron SEP s Website o.c www Meets DTEI Front Kerbside Loading Specification 45Kn Meets Class C Visit ou r m ok eprecast.co Patent No. 2009101231 Easy Pit Access at.au Ductile Solid Top Cast Iron SEP COOKE PRECAST CONCRETE 3 Peachey Road Edinburgh North, South Australia 5113 PO Box 130 Elizabeth SA 5112 Phone: (08) 8209 3093 Fax: (08) 8209 3094 AVAILABLE SIZES x mm - Single 1 x mm - Double 2 x mm - Triple Concrete Infill Ductile Cast Iron SEP 10 AVAILABLE SIZES x mm - Single 1 x mm - Double 2 x mm - Triple While Cooke Precast Concrete has taken all reasonable care in preparing this brochure, Cooke Precast Concrete takes no responsibility for loss resulting from relying on its contents. Customers should make their own enquiries as to whether any products described in this brochure are suitable for their intended use. Information in this brochure may change without notice.