Plastics Machining can be this exciting.
2 3 A decision for generations: MARTIN know-how Plastic processing with MARTIN. Our know-how are your opportunities With almost 100 years of experience in mechanical engineering MARTIN has become one of the leading manufacturers of sliding table saws, planers and spindle moulders for professional use. Our machines are produced according to the latest knowledge and standards and we are completely committed to future-oriented technologies.
4 5 A decision for generations: MARTIN know-how MARTIN sets standards. For decades the name MARTIN has not only stood for excellence in woodworking, but also for our expertise in machining plastics. In short, it s all about machining and finishing semi-finished products like panels, blocks, rods, tubes and other forms of thermo- and duroplastics. We are very proud to count among our customers, large international enterprises as well as small innovative businesses. For those companies that are engaged in craft trades and produce individual parts or medium size production series, the possibility of machining plastics on our machines may be of special interest. With our machines you can also process plastic material that cannot normally or only with great effort be processed by production methods like injection moulding, extrusion or blow moulding.
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6 7 A decision for generations: Planers in plastic processing Planing, profiling, recycling. The MARTIN planer. These planers also produce the ideal requirements for modern plastic processing. If you want to perfectly plane a workpiece, with the T54 surface planer you create the best conditions. Since only perfectly aligned workpieces can be processed further with the highest quality. The central role of the T45 planer on the other hand is the precise processing of surfaces. Along with the demand of bringing the material precisely to a defined thickness, often the visual quality of the surface is at the forefront. With the T45 you are in the right place. Even materials of under 1.5 mm residual thickness can be processed absolutely safely our vacuum technology makes it possible. Recycling and separating Our T45 also offers the ideal setting for recycling tasks thanks to its impressive features and options. Increasingly our machine is expected to separate thin and thinnest co-extruded or fabric laminated materials again. A task that the T45 carries out perfectly. Thanks to our technology you enhance the treasures that lie dormant in your waste. Planers in plastic processing Motor rating 7.5 kw Continuously controllable feed 2 12 m/min 2. Rubber discharge roller Vacuum table Vacuum fan TERSA cutter block for plastic processing Thickness size adjustment precisely adjustable to 0,05 mm Suvamatic guard Control panel travelling
8 9 A decision for generations: Planers in plastic processing Profiling and planing in one machine. With the T45 Contour you have the most unique solution in the world for efficient profiling of areas one pass. There you have the choice between the Contour 15 and the Contour 25, which can profile up to 15.5 mm or 25 mm depth respectively. If no knives are inserted into the cutterhead knife pockets, the T45 Contour15 is a fully fledged planer. With the T45 Contour profiles of up to 630 mm can be machined, a process that normally requires more expensive specialist machinery.
Flexible, quick and precise with TERSA. For more than 25 years MARTIN has relied on the inhouse produced TERSA solid steel cutterhead, with which thanks to a wide range of cutting tools you can react geometrically flexibly, quickly and precisely to the most varied of material requirements. Along with this very variable cutterhead, which can also be delivered with specially adapted cutting angles, the traditional cutterblock as well as a special Helix cutterblock are also available to you. All cutterblocks can optionally be delivered with special speeds of up to 6,000 rpm. In order to process thin and thinnest materials safely and without impacts we recommend the combination of smooth polished thicknessing table and vacuum support. Through the finely dosed vacuum the material is quietly held and so perfectly processed while running through.
10 11 A decision for generations: Planers in plastic processing The perfect interaction of material and machine. Control Standard Planing height from 2.8 to 300 mm Standard The continuous adjustment of the feed, we offer two regulation ranges here, ensures a perfect interaction of material, tool, feed and chip removal. Thanks to the series electronic control of the planing height the most precise material thicknesses are achievable, on demand the control system operates at a resolution of 0.05 mm. These values are realistically achievable, as the thicknessing table has four load-bearing spindles and two precise feed-absorbing prism guides. Incidentally the sound-absorbing construction in modern industrial design ensures working as quiet as a whisper.
The guidance that you need. Surfacing fence Standard Along with the planar preparation of the first area on the workpiece also angular edges are processed in great precision by the T54. Because only with perfect surface planing results can you get the perfect end result. That is why the T54 provides the optimum basis for the most precise thickness planing results. The smooth running fence with integrated auxiliary fence enables a quick, precise and safe working. The ball bearing guided planing stop runs softly on hardened rails and without twisting precisely for years just like on the first day. Even chamfers can be planed in an instant, because any angle between 90 and 45 can be set quickly. with the manually operated control.
12 13 A decision for generations: Sliding table saws in plastic processing Trimming, ripping, formatting. The sliding table saws from MARTIN. With MARTIN sliding table saws you will always get the best cut. Along with the precise separation, cutting and formatting of materials the dimensionally accurate cutting of angles in the area and on the edge with a sliding table saw are at the forefront. If the cuts do not take place at the correct angle, quick extensive calculations are required in order to be able to produce dimensionally accurate workpiece at any time and precisely. MARTIN gives you machines which best support you in these demanding tasks. Since being able to set precise cuts regardless of the saw blade selected, the modern controllers work with powerful tool conversion as well as numerous calculation aids and assistants. All electronically controlled axes of the machine always work on the basis of current tool dimensions. So dimensional deviations that might come up when tasks are repeatable are now a thing of the past. The repetitive accuracy of the controlled setting ranges from ± 0.05 mm or ± 0.005 Sliding table saws in plastic processing Storage of all tool data in database Repetition accuracies of ± 0.05 mm or ± 0.005 RadioCompens angle cutting system Continuous speed control 2,000 6,000 rpm Minimal quantity cooling lubrication device
14 15 A decision for generations: Sliding table saws in plastic processing Precise results even with delicate materials. A minimal quantity spraying device also allows you to cut heat-sensitive plastics, as well as non-ferrous metals in steps with a cool head. The cooling lubricant is dosed at the point and precisely where it s needed. Numerous options for workpiece clamping, including a solid sectional pressure bar support the accuracy and the safety, with which the workpieces are processed. Minimal quantity spraying device T7080
With many details to the perfect saw. More powerful cut up to 204 mm. The T75 PreX, MARTIN s flagship is the first saw worldwide that combines a cutting height of more than 200 mm and a tilting range of 2 x 46 in one machine. The doubling of the cutting angle range to 92 opens up a limitless variety of new options in the processing of plastics to you. On the T75 PreX cuts, which so far could not be carried out with sliding table saws, or only with a lot of effort, can be done without much ado. The T65 and T60 formatting saws work with a tilting range of 0 46 and also with a 204 mm cutting height. Saw blade can be tilted to both sides T75 PreX Speed on demand. A motor, which is continuously regulated at between 2,000 and 6,000 rpm, ensures that every material can be processed with the optimum cutting speed. Powerful motors from 7.5 to 11 kw output allow you to make powerful use of the cutting height at all times. The saw blade is always precisely set to 0.01 just like you need for the most precise angle cuts. Speed change by the table plate Standard Command centre Along with precision and process security machine operation with a modern touchscreen also simply makes working a pleasure. Settings fit to a tee, complicated settings and cuts work the first time. This saves money and is just fun. 10,4" touchscreen T70
16 17 A decision for generations: Sliding table saws in plastic processing
Angle cutting system RadioCompens. The optional RadioCompens angle cutting system reduces the setup times for precise length angular cuts on the MARTIN saws by up to 80 %. You simply set the mitre cross-cut table wirelessly connected to the control system to the desired cutting angle and the intelligent radio-controlled electronics takes care of the rest. You will always see the correctly calculated length on both displays of the digital stop which belong to the package. RadioCompens T7050
18 19 A decision for generations: Spindle moulders in plastic processing Rebating, chamfering, profiling. The spindle moulder from MARTIN. With a MARTIN spindle moulder no challenge is too great. The list of processing, which you can precisely and cheaply perform with a MARTIN spindle moulder is almost endless. Through the integrated tool conversion you can also equip complex moulding patterns with tilted spindles in an instant. Only this enables the wide tilting range of 2 x 46 to be used efficiently. No matter whether you work with a fixed spindle or with the spindle tilted to the front or to the back, the controller prompts you in settig up the moulding process. After activating the tool, the controller will indicate the location to reference the tool in relation to the table and fence jaws. This way set-up times that used to be very time-consuming can be performed rapidly a major step in the direction of more flexibility, efficiency and process safety for the operator. Spindle moulding in plastic processing Use of shank cutters for T-groove-production Tilting angle of the 2 x 46 cutter spindle Tool data stored in tool data memory Control of up to 7 axes from the control system Setup time reduction of up to 80 % Highest process safety Repetition accuracies of ± 0.05 mm or ± 0.005
20 21 A decision for generations: Spindle moulders in plastic processing Electric motor positionable table opening T2714 Continuous distancing for perfect results. For the quality of the surface alongside the optimum cutting speed the good and safe workpiece support or guidance is crucial too. The patented electrically-adjustable table rings can be variably adapted to the diameter of the tool directly in the programme or by a single keystroke. With machines from other manufacturers this is not always an easy task especially when the spindle is tilted.
Collet arbor T2763
22 23 A decision for generations: Spindle moulders in plastic processing Options which perfect your moulder. Adjustment in seconds with the rotational speed control. The tool speed can, depending on model and design, vary in 5 or 6 stages via belt change. A perfect adaptation of the cutting speed to the materials being processed is enabled by the optionally available continuous speed control of the tool speed. The rotational speeds range from 1,000 to 12,000 rpm, motor powers of up to 11 kw are available. Touchscreen 10,4" T2710 You can setup in seconds thanks to the HSK Option. With the tried and test MARTIN DornFix quick change system you can change the arbor in a few minutes and so you can vary the arbor diameter without any problems. If your working situation requires very frequent tool and/or arbor changes, you can choose the optional, pneumatic HSK system. This is recommended for all, who see their spindle moulder as an effective supplement to a CNC processing centre. HSK Quick change system T2770
With optimum control to stylish results. Depending on machine and equipment you work with up to seven motorised and controlled axes. Depending on the equipment chosen you have the option, along with the cutting height of controlling the cutting angle, the cutting depth, the infeed jaw of the fence, the table opening, the height adjustment of the feed support as well as the feed speed with the highest precision with the controller. You can store up to 1,000 tools and 1,000 programmes in the control system. A powerful search function, as well as groups and favourite functions assist you in selecting the needed profiles. Feed support T2715 The positionable feed support considerably accelerates set-up times. With the motorised feed support the feed position can be adjusted quickly and accurately. And if you don t need the feed support you simply tilt it to the side without losing the previous settings.
Otto Martin Maschinenbau GmbH & Co. KG Langenberger Str. 6, 87724 Ottobeuren/Germany T +49 (0) 8332 911-0 www.martin.info sales@martin.info MARTIN Woodworking Machines Corp. 8715 Sidney Circle, Ste. 100, Charlotte, NC 28269/USA T (704) 921 0360 www.martin-usa.com info@martin-usa.com Visit us at: Website Facebook YouTube Brochure Contact us at: +49 (0) 8332 911-0 sales@martin.info 05/2017