Kesel Clamping Systems CLAMPING SYSTEMS Kesel ARNO Kesel CNC Kesel NCA Kesel Bull Kesel ZS Kesel Syncroline Kesel USS
Kesel A strong company, a strong group Kesel Managing Director Martin K. Klug The people of the Allgäu have a reputation for stubbornness. However, in the Allgäu they use a different term: Mächelers, which translated means inventors, creators. The company founder Georg Kesel was one such Mächeler. He established the company in 1889, and worked throughout his life on the development of new products. Today, Kesel develops and produces machine tools and clamping systems. The range of machine tools encompasses in particular milling machines for racks and saw bands. A special product is the machine range for milling steering racks. In the clamping technology division, we offer a broad spectrum of systems with varying characteristics and clamping forces. We occupy specific market niches and we are technology leaders in many of our fields of activity. We supply to a broad customer base around the world, and in recent years we have driven forwards with our internationalisation and established our own distribution centre in China. Kesel is undoubtedly a traditional company, which has grown from a family company with over 125 years of history. A company with high principles, deeply rooted in the region and closely connected with its employees. Definitely a company in which one senses that the worker counts, and where loyalty is of the utmost importance. 2
Tradition and modernity We have been at home in the field of stationary workpiece clamping for over 60 years. This expertise flows constantly into the CAD-supported further development of our clamping systems and machine vices, which we offer with mechanical, hydraulic and pneumatic operation, thus providing a wide range of solutions for all clamping applications. We have gained an excellent reputation in particular in the field of power intensified high pressure machine vices, as well as single and centring vices, which are used on machine tools, machining centres, 5-axis-machines and other milling and/or drilling machines. Through precise in-house production and assembly, we ensure both the quality and reliability of our clamping devices, as well as the flexibility to react as quickly as possible to customer requirements such as special jaws, specific customisations and clamping attachments. Together with our national and international distribution partners, in Kesel you will always have a competent partner to help you resolve your clamping tasks. 3
Kesel mission statement and team Our roughly 70 employees - some of whom possess many years of experience with Kesel - together with the department leaders and company management, form a team that realises individual solutions for you. 4
We pursue innovation through tradition. With pioneering spirit, we develop and build individual solutions in gearing and clamping technology. > > We meet technical challenges with motivation and confidence in our skills and in the assurance of our success. > > We create a safe and friendly environment, where effective work and continual learning are possible. > > We operate within the global market with fairness towards our customers and business partners, as well as our competition. > > We are committed to the statements and promises made to our customers, our business partners and to ourselves. > > We place value on cooperative interaction, where ideas and creativity are respected and nurtured and fall on fertile ground. 5
Clamping systems Clamping systems Overview Kesel ARNO The conventional one 8 Universal high pressure vice with narrow body design for conventional machines. Kesel CNC The precision one 14 CNC high pressure vice with a constant length for high precision workpieces on machining centres, for horizontal and vertical application. Kesel NCA "ALLMATIC compatible" 22 High pressure vice with mechanical force intensification for high precision parts; for horizontal and vertical applications. Kesel Bull mechanical The compact one 26 Compact mechanical vice with draw-in system and patented clamping range adjustment. Kesel Bull pneumatic Clamping with compressed air 32 Pneumatic high pressure vice with draw-in system and patented clamping width adjustment for serial parts. Effortless clamping. 6
Kesel Bull 5-S 5-sided machining 28 Flexible compact mechanical vice for 5-sided machining and clamping raw parts. Kesel ZS "Centring clamping" 38 Mechanical centring vice in compact, enclosed design, also available with 45 mm jaw width Kesel Syncroline Centring clamping 42 Single and centring vice, also for 5-sided machining. Versatile application on all machines. Kesel USS The universal one 46 Mechanical single vice for light machining. Can be rotated and pivoted in all axial directions. 7
ARNO High pressure machine vice Can be operated with manual crank Universal high pressure vice with narrow design for conventional machines. A system that has been tried and tested for decades. > > Strong body of spheroidal graphite iron GJS-600 > > Functional surfaces hardened and grinded > > Optimum accuracy on the workpiece due to grinded camber on the fixed jaw Scope of delivery: 4 clamping claws, 1 manual crank L5 d1 S L4 L2 L3 L1 b1 b2 b h1 h2 h Size b Order number Clamping force (kn) mechanical hydraulic mechanical mechanical Clamping range S adjustable via locking pins Step 1 Step 2 expanded Clamping range* 125 04.10.125.000.9 04.11.125.000.9 40 0-105 100-205 (255) 25,0 160 04.10.160.000.9 04.11.160.000.9 50 0-155 150-305 (365) 50,0 200 04.10.200.000.9 04.11.200.000.9 80 0-210 165-375 (435) 90,0 Weight Size b L1 L2 L3 L4 L5 b1 b2 h h1 h2 d1 min. max. min. max. 125 425 80 60 489 694 613 818 16 265 107 65 21 M12 160 570 90 95 575 880 712 1007 16 300 130 80 25 M16 200 680 120 115 730 1105 857 1232 25 340 160 97 25 M16 *Clamping range expansion by fitting a bolt in the transverse groove of the spindle nut. 8
1 2 Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge > > Secure and stable hold, also with the use of compressed air > > Available in a range of heights (accessories) 1 2 ARNO mechanical-hydraulic Hydraulic force intensifier > Smooth motion > Clamping force indication via optical grooved marking > Adjustable slip clutch ARNO mechanical-mechanical Mechanical force intensifier > Precise force setting through limit stop > Pre-clamping option > Adjustable slip clutch 9
ARNO accessories Turntable 360 graduation for exact and quick vice alignment. With longitudinal grooves for positioning and screwing on. Size Dimensions Weight 125 04.13.125.000.9 270x264x28 mm 11 kg 160 04.13.160.000.9 325x325x32 mm 19 kg High pressure spindle mechanical / mechanical Size max. Clamping force in kn ø d2 Length Weight 125 04.15.152.000.2 40 Tr 30x6 2gg 360 mm 3,4 kg 160 04.13.252.000.2 50 Tr 30x6 2gg 425 mm 3,8 kg 200 04.15.352.000.2 80 Tr 36x6 2gg 550 mm 6,5 kg mechanical / hydraulic Size max. Clamping force in kn ø d2 Length Weight 125 04.15.102.000.2 40 Tr 30x6 2gg 360 mm 3,4 kg 160 04.13.202.000.2 50 Tr 30x6 2gg 425 mm 3,8 kg 200 04.15.302.000.2 80 Tr 36x6 2gg 550 mm 6,5 kg Manual crank standard version with snap ring to prevent it falling out due to machine vibrations Size Length Width 125 03.15.103.000.4 125 120 160-200 03.15.203.002.4 160 127 Manual crank in shortened design for use in place of the standard manual crank, if the throughput height to the machine table is too small Size Length Width 125-160 03.15.103.001.4 110 90 200 03.15.303.001.4 130 125 10
ARNO accessories Dimensional drawing of the fastening holes of all facing jaws Size a b ø d 125 80 15 9,0 160 100 20 9,0 200 125 25 13,0 Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces Smooth clamping jaw soft 125 01.11.105.002.5 39,2 12 160 01.11.205.002.4 49,2 16 200 01.11.305.002.4 62,2 20 Clamping jaw with linear grooves 125 01.11.105.001.5 39,2 12 160 01.11.205.001.5 49,2 16 Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step Height 125 01.11.105.003.5 3 x 6 12 39,2 125 01.11.105.008.5 5 x 10 12 39,2 160 01.11.205.003.4 5 x 8 16 49,2 200 01.11.305.003.4 6 x 12 20 62,2 Clamping jaw with corrugation hardened and grinded Thickness Thickness Size Smooth clamping jaw hardened Height Thickness 125 01.10.101.005.5 39,2 12 160 01.10.201.004.4 49,2 16 200 01.10.301.005.4 62,2 20 Size Height Thickness Gripper Thread 125 01.26.160.035.3 40 12 01.26.160.048.4 M10 160 01.26.260.030.3 50 16 01.26.260.080 M12 Prism jaws with horizontal prism 120 hardened and grinded Size I Height Clamping diameter with 1 jaw with 2 jaw 125 01.11.105.005.4 39,2 20 ø 9-50 ø 14-50 11
ARNO accessories Prism jaws with horizontal and vertical prism 90 hardened and grinded Clamping diameter Size I Height Thickness 1 jaw 2 jaw 125 01.11.105.004.4 39,2 28 ø 15-42 ø 24-42 160 01.11.205.004.3 49,2 32 ø 18-50 ø 28-50 Pendulum jaws with smooth slide, hardened and grinded, for clamping conical workpieces Size Height Thickness 125 04.13.125.150.9 39,2 43 160 04.13.160.150.9 49,2 52 Pull-down jaws with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Height Thickness 125 04.13.125.200.9 39,2 25 160 04.13.160.200.9 49,2 28 Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Height Thickness 125 04.13.125.250.9 40 21 160 04.13.160.250.9 50 24 200 04.13.200.250.9 65 28 Grip ledge fits step jaws order no. 01.25.150.008, order no. 01.25.150.009 for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Size Grip ledge Height Step w x h 125 High 04.25.150.055 39,5 1,4 x 4,5 125 Step 04.25.150.056 19,5 2 x 4,5 12
ARNO accessories Smooth clamping jaws raised, hardened and grinded, for clamping tall workpieces Size Height Thickness 125 04.13.125.300.9 76 22 160 04.13.160.300.9 100 25 200 04.13.200.300.9 100 27,5 Universal top jaws with angle adjustment possibility hardened and grinded Size Height Thickness 125 04.13.125.400.9 42 10 160 04.13.160.400.9 52 10 Workpiece stop adjustable For size Thread 125 03.11.008.001.4 M 12 160/200 03.11.208.001.4 M 16 Step ledges Size Height Thickness 125 03.25.160.022.9 13 3 125 03.25.160.023.9 22 3 125 03.25.160.024.9 35 3 125 03.26.160.002.9 39 3 125 04.25.150.060 35 3 125 04.25.150.061 15 3 160 03.25.260.022.9 14 3 160 03.25.260.023.9 30 3 160 03.25.260.024.9 44 3 160 03.26.260.0001 49 3 13
CNC High pressure machine vice CNC high pressure vice with constant length for high precision workpieces on machining centres, for horizontal and vertical use. > > Strong body of spheroidal graphite iron GJS-600 > > Guide rails hardened and precision grinded > > Longitudinal and lateral grooves 20 H7 for aligning on the machine tableas well as 2 locating holes ø 25 H7 for mounting on zero point clamping systems > > Precise, fine clamping force pre-selection > > Connection thread on both sides for side stop > > Step jaws for wide clamping ranges > > Quick release system for optional step ledges > > Mechanical-hydraulic spindle fully encapsulated, low-wear and maintenance-free > > Threaded holes for screwing on facing jaws (accessories) > > Spindle with bayonet mounting for quick removal > > Possibility of direct clamping with operating key provided > > Stable exchangeable cover plates Scope of delivery: 4 clamping claws, 1 manual crank, 1 operating key Variants: Horizontal range of application > > The vice is clamped on the base plate All-round range of application > > The vice can be fitted on the front of the base plate for vertical attachments, or lying on its side Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge > > Secure and stable hold, also with the use of compressed air > > Available in a range of heights (accessories) 14 Quick removal of the spindle unit possible: > > Possible to screw on the vice through the body > > Optimum cleaning possibilities
Jaw quick release system > > Quick rotation or change of the serial top jaws (it is only necessary to turn and open 2 fastening screws) > > Quick replacement of custom jaws produced in-house Angle drive > > Operation via table with pre-screwed angle drive (accessory) > > Optimum accessibility for force adjustment CNC pendulum jaw (accessories) > > With corrugation and spring sheet > > 360 pivoting > > For non-parallel workpieces 15
S2 L6 S1 L5 S1 h2 h1 h h3 20 H7 b 20 H7 L4 L3 L1 L2 Size b Order number Body width b for horizontal can be clamped use on 3 planes Clamping range Stufe 1 Stufe 2 Clamping force in kn 125 04.25.160.050.9 04.25.160.001.9 126 0-210 91-301 40 34 160 04.25.260.050.9 04.25.260.001.9 162 0-289 113-402 60 60 Weight in kg 16 h h1 ±0,01 h2 h3 L1 L2 L3 L4 L5 L6 L7 L8 140 100 108 22 445 499 200,5 22 111,5 157,5 150 50 165 115 123 30 580 655 288,5 25 176,5 233,5 - -
Attachments We offer you the optimum attachment for your special requirements > > The vertical arrangement of individual vices enables optimum accessibility of the machine spindle > > In comparison to the single-part monoblock construction, star set-ups can be flexibly aligned with the respective needs and then dismantled into the individual vices again as necessary > > Flexible base plates fit with your machine 17
CNC accessories Manual crank standard version with snap ring to prevent it falling out due to machine vibrations Size Length Width 160-200 03.15.203.002.4 160 127 Manual crank in shortened version for use in place of the standard manual crank, if the throughput height to the machine table is too small Size Length Width 125-160 03.15.103.001.4 110 90 200 03.15.303.001.4 130 125 Dimensional drawing of the fastening holes of all facing jaws Size a b ø d 125 80 15 9,0 160 100 20 9,0 Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces Size Smooth clamping jaw hardened Height Thickness Smooth clamping jaw soft 125 01.11.105.002.5 39,2 12 160 01.11.205.002.4 49,2 16 Clamping jaw with linear grooves 125 01.11.105.001.5 39,2 12 160 01.11.205.001.5 49,2 16 Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step Thickness Height 125 01.11.105.003.5 3 x 6 12 39,2 125 01.11.105.008.5 5 x 10 12 39,2 160 01.11.205.003.4 5 x 8 16 49,2 Clamping jaw with corrugation hardened and grinded Size Height Thickness Gripper Thread 125 01.26.160.035.3 40 12 01.26.160.048.4 M10 160 01.26.260.030.3 50 16 01.26.260.080 M12 18
CNC accessories Prism jaws with horizontal prism 120 hardened and grinded Size I Height Thickness Thickness Clamping diameter with 1 jaw with 2 jaw 125 01.11.105.005.4 39,2 20 ø 9-50 ø 14-50 Prism jaws with horizontal and vertical prism 90 hardened and grinded Size I Height Clamping diameter with 1 jaw with 2 jaw 125 01.11.105.004.4 39,2 28 ø 15-42 ø 24-42 160 01.11.205.004.3 49,2 32 ø 18-50 ø 28-50 Pendulum jaws with smooth slide, hardened and grinded, for clamping conical workpieces Size Height Thickness 125 04.13.125.150.9 39,2 43 160 04.13.160.150.9 49,2 52 Pull-down jaws with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Height Thickness 125 04.13.125.200.9 39,2 25 160 04.13.160.200.9 49,2 28 Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Height Thickness 125 04.13.125.250.9 40 21 160 04.13.160.250.9 50 24 Grip ledge for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Size Grip ledge Height Step w x h 125 High 04.25.150.055 39,5 1,4 x 4,5 19
CNC accessories Universal top jaws with angle adjustment possibility hardened and grinded Size Height Thickness 125 04.13.125.400.9 42 10 160 04.13.160.400.9 52 10 Angle drive for high pressure machine vices Kesel CNC For size 125 03.26.160.001.9 160 03.26.260.001.9 Workpiece stop adjustable For size Thread 125 03.11.008.001.4 M 12 Step ledges For size Height Thickness 125 03.25.160.022.9 13 3 125 03.25.160.023.9 22 3 125 03.25.160.024.9 35 3 125 03.26.160.002.9 39 3 125 04.25.150.060 35 3 125 04.25.150.061 15 3 160 03.25.260.022.9 14 3 160 03.25.260.023.9 30 3 160 03.25.260.024.9 44 3 160 03.26.260.0001 49 3 Pendulum jaws CNC with corrugation and spring sheet, 360 pivoting Size Height Thickness 125 03.26.160.005.3 40 80 160 03.26.260.005.3 50 104 20
Kesel machine vices Basic information Design: > > High quality spheroidal graphite iron GJS-600 (ZS: 16 MnCr 4) > > Functional surfaces hardened and grinded > > Longitudinal and lateral grooves 20H7 for alignment > > Step-click ledge quick-release system with hold-down effect for Arno, CNC, Bull mechanical, Bull 5-S, Syncroline, NCA and ZS Application: EUse on machining centres and conventional machines Kesel accessories for machine vices on reques Step-click ledges with hold-down retainer Grip ledges Jaws and further accessories Repairs and services on request > > Quick, reliable (2-3 days) > > Renewed warranty after repair > > Functional check (e.g. clamping force) > > Billing according to actual work required! Clamping solutions according to customer wishes on request > > Competent realisation > > Short delivery times > > Fair prices 21
NCA High pressure vice ALLMATIC compatible and with mechanical force intensifier ALLMATIC compatible jaw interface > > Clamping range adjustment only through cranks (no jaw offsetting necessary) > > Jaw arrangement guarantees the maximum in precision > > Spindle unit quick release system > > Kesel and ALLMATIC step-click ledge system > > Maintenance-free, encapsulated spindle with mechanical force intensifier > > Precise clamping force pre-selection > > Strong body of spheroidal graphite iron GJS-600 > > Guide rails hardened and grinded Scope of delivery: 4 clamping claws 1 manual crank L5 H7 H7 22
Quick removal of the spindle unit possible: > > Possible to screw on the vice through the body > > Optimum cleaning possibilities Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge Angle drive > > Operation via table with pre-screwed angle drive (accessory) > > Optimum accessibility for force adjustment Jaw width horizontal use Order number can be clamped on 3 planes Clamping force in kn Width B in mm Height h in mm Height h1 in mm Height h2 in mm NCA 90 04.25.065.0000 on inquiry 28 90 114 80 16 15 NCA 125 04.25.165.0000 on inquiry 40 126 139,5 100 20 35 NCA 160 04.25.265.0000 on inquiry 60 164 164,8 115 25 60 L1 L2 L3 L4 L5 S1 S2 305 340 15 73 75 0-126 91-217 424 483 36 118 127 0-182 131-313 560 616 70 164 178 17-263 187-433 Weight in kg 23
NCA accessories Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces Size Smooth clamping jaw hardened Height 90 01.25.065.1000 34 10 125 01.10.101.005.5 39,2 12 160 01.10.201.004.4 49,2 16 Smooth clamping jaw soft 90 01.25.065.1001 34 12 125 01.11.105.002.5 39,2 12 160 01.11.205.002.4 49,2 16 Clamping jaw with linear grooves 90 01.25.065.1002 34 10 125 01.11.105.001.5 39,2 12 160 01.11.205.001.5 49,2 16 Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step Prism jaws with horizontal and vertical prism 90 hardened and grinded Size I Height Clamping diameter with 1 jaw with 2 jaw 90 01.25.065.1004 36 17 ø 12-14 ø 18-42 125 01.11.105.004.4 39,2 28 ø 15-42 ø 24-42 160 01.11.205.004.3 49,2 32 ø 18-50 ø 28-50 Pull-down jaws with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Height Thickness 90 04.25.065.1000 34 24 125 04.13.125.200.9 39,2 25 160 04.13.160.200.9 49,2 28 Height 125 01.11.105.003.5 3 x 6 12 39,2 125 01.11.105.008.5 5 x 10 12 39,2 160 01.11.205.003.4 5 x 8 16 49,2 Clamping jaw with corrugation hardened and grinded Size Height Thickness Thickness Thickness Thickness Gripper Thread 90 01.25.065.1003 34 12 01.26.160.048.4 M10 125 01.26.160.035.3 40 12 01.26.160.048.4 M10 160 01.26.260.030.3 50 16 01.26.260.080 M12 Manual crank standard version 24 Size Length Width 90 03.25.065.0001 160 SW12 125 /160 03.25.165.0001 160 SW14
NCA accessories Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Height Thickness 90 04.25.065.1001 34 18 125 04.13.125.250.9 40 21 160 04.13.160.250.9 50 24 Grip ledge fits step jaws order no. 01.25.150.008, order no. 01.25.150.009 for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Size Grip ledge Height Step w x h 125 High 04.25.150.055 39,5 1,4 x 4,5 125 Step 04.25.150.056 19,5 2 x 4,5 Multi-jaws flexible in use for grip application, as well as pendulum jaws and support elements Size Step jaw fixe Step jaw mobile Length Width Height 90 04.25.065.1002 04.25.065.1003 145 90 25 125 04.25.165.1000 04.25.165.1001 170 105 25 160 04.25.265.1000 04.25.265.1001 200 115 25 Pendulum jaw fits multi-jaw moving, order no. 04.25.150.051 for clamping non-parallel workpieces, cast parts and shaped workpieces Scope of delivery: with 2 x hard metal grip insert For size Length Width Height 90 04.25.065.1004 141 50 20 125 04.25.150.052 156 65 20 160 04.25.265.1002 196 76 23 Angle drive for high pressure machine vices Kesel NCA For size Length Receptacle 90 02.25.065.0002 12 SW12 125 02.25.165.0002 33 SW14 160 32.25.265.006 49 SW14 Step ledges For size Height Thickness 90 03.25.065.1000 13 3 90 03.25.065.1001 22 3 125 03.26.160.002.9 39 3 125 04.25.150.060 35 3 125 04.25.150.061 15 3 160 03.25.260.022.9 14 3 160 03.25.260.023.9 30 3 160 03.25.260.024.9 44 3 25
. Bull mechanical Mechanical compact vice with draw-in system and patented clamping range adjustment. > > Mechanical clamping force build-up > > Repeatable clamping force through torque wrench > > Dirt resistant encapsulated spindle, no thread in the chip area > > Patented quick adjustment of the clamping range > > Strong body of spheroidal graphite iron GJS-600 > > Compact design, constant length for machining centres > > Wide clamping range through the use of step jaws Scope of delivery: 4 clamping claws s1 s1 1/2 Vierkant 1/2 Vierkant square socket. h1 h L3 20 H7 h2 20 H7 L4 L4 L3 M12 M12 L1 20 H7 L2 L1 s2 L2 s2 Clamping force diagram F (kn) 40 30 20 b 10 20 40 60 80 105 (Nm) Size b Jaws max. clamping force kn max. torque Nm Clamping range 125 04.25.152.001.9 Block jaws 40 105 0-165 40-240 30 125 04.25.152.002.9 Step jaws 40 105 3-175 173-345 30 s1 s2 Weight kg 26 Size b L1 L2 L3 L4 h h1 ±0,01 125 400 456 88 190 140 100 21 h2
180 Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge > > Secure and stable hold, also with the use of compressed air > > Available in a range of heights (accessories) Quick adjustment of the clamping range > > By rotating the spindle through 180 it is possible to adjust the clamping range very quickly With step jaws > > Size 125 / 3-345 clamping range 04.25.152.002.9 27
Bull 5-S mechanical Flexible mechanical compact vice for 5-sided machining and for clamping raw parts. Flexibly adjustable to the workpiece through the use of different jaws. > > Compact design: Optimum accessibility for 5-sided machining > > Mechanical clamping force build-up > > Repeatable clamping force through torque wrench > > Re-tightening stack of disc springs, ideal for clamping with "grip > > Dirt resistant covered and encapsulated spindle, no thread in the chip area > > Patented quick adjustment of the clamping range > > Strong body of spheroidal graphite iron GJS-600 > > Compact design, constant length for machining centres > > Wide clamping range through the use of step jaws Scope of delivery: 4 clamping claws Clamping jaws for Bull 5-S and Bull mechanical 17 3 38 45 125 19,5 40 39,5 4,5 45 60 25 25 17 105 160 78 3 125 2,4 105 160 156 20 39,5 4,5 40 6,4 125 65 100 39,5 19,5 35 78 3 125 2 250 274 20 15 5 125 126 5 28 Size b 125 04.25.150.002 without jaws max. clamping force kn max. torque Nm Weight kg 40 105 18
Through flexible positioning of the grip clamping elements, it is possible to securely clamp uneven, non-parallel workpieces such as saw cuts, cast materials or forged parts. Through the use of the pendulum jaw, it is possible to adjust to many workpiece contours. Auxiliary jaws screwed on for optimum machining accessibility and wide clamping ranges. Extension to max. clamping range 180 mm The extension is fitted on the face of the Bull 5-S. Width Length Heigh 03.26.150.001 125 mm 180 mm 100 mm 29
Accessories for BULL / BULL 5-S Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces Size Smooth clamping jaw hardened Height 125 01.25.152.014.4 39,2 12 Smooth clamping jaw soft 125 01.11.105.002.5 39,2 12 Clamping jaw with linear grooves 125 01.11.105.001.5 39,2 12 Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step Height 125 01.11.105.003.5 3 x 6 12 39,2 Clamping jaw with corrugation hardened and grinded Size Height Thickness Thickness Thickness Gripper Thread 125 01.26.160.035.3 40 12 01.26.160.048.4 M10 Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Height Thickness 125 04.13.125.250.9 40 21 Step jaws Hardened steel, for clamping parallel workpieces Clamping range Step jaw fixed 04.25.150.008 mobile 04.25.150.009 Bull 5-S Bull mech. 0-166 3-345 Step jaws for bolting onto step jaws order no. 01.25.150.008, order no. 01.25.150.009 for expanded clamping range Step jaw Width Addition. clamping range narrow 04.25.150.054 60-8 wide 04.25.150.053 125 + 62 Multi-jaws Clamping range Step jaw Width fixed 04.25.150.050 160 mobile 04.25.150.051 160 Bull 5-S Bull mech. 10-190 13-365 30
Accessories for BULL / BULL 5-S Pendulum jaw fits multi-jaw moving, order no. 04.25.150.051 for clamping non-parallel workpieces, cast parts and shaped workpieces Scope of delivery: with 2 x hard metal grip insert 04.25.150.052 Torque wrench 20-105 Nm 70.28.007.202.9 Grip ledge fits step jaws order no. 01.25.150.008, order no. 01.25.150.009 for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Size Grip ledge Height Step w x h 125 High 04.25.150.055 39,5 1,4 x 4,5 125 Step 04.25.150.056 19,5 2 x 4,5 Step ledges For size Height Thickness 125 04.25.150.061 15 3 125 03.26.160.022.9 20 3 125 03.25.160.024.9 35 3 125 03.26.160.002.9 39 3 Universal top jaws with angle adjustment possibility hardened and grinded Size Height Thickness 125 04.13.125.400.9 42 10 Workpiece stop adjustable For size Thread 125 03.11.008.001.4 M 12 Subbase increasing the vice height results in improved accessibility for 5-sided machining Width Height Length 03.26.150.002 126 100 250 31
n. Bull pneumatic Pneumatic high pressure vice with draw-in system and patented clamping range adjustment for serial parts. Effortless clamping. > > Automated pneumatic build-up of clamping force > > With clamping force intensifier: max. 6.5 bar air pressure necessary > > Dirt resistant encapsulated spindle, no thread in the chip area > > Patented quick adjustment of the clamping range > > Strong body of spheroidal graphite iron GJS-600 > > Compact design, constant length for machining centres > > Large clamping range through use of step jaws > > Step ledges for clicking in Scope of delivery: 4 clamping claws, 1 operating key Air Luftanschluß connection G1/8" s1 Stroke Hub 3,5mm 3.5mm. h1 h L4 L3 20 H7 h2 b 20 H7 L5 L2 L1 s2 Clamping force diagram M12 Hexagon Innensechskant Innensechskant socket SW 12SW 12 Size b Jaws max. clamping force kn max. compressed air bar Clamping range 125 04.25.153.001.9 Block jaws 40 6,5 0-165 80-240 35 125 04.25.153.0003 Step jaws 40 6,5 3-270 100-345 35 s1 s2 Weight kg 32 Size b L1 L2 L3 L4 L5 h h1 ±0,01 125 400 494 88 190 36 140 100 21 h2
8 6 10 100 4 12 50 200 2 14 0 bar 16 63.75 8 6 10 100 4 12 50 200 2 14 0 bar 16 180 Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge > > Secure and stable hold, also with the use of compressed air > > Available in a range of heights (accessories) Quick adjustment of the clamping range > > By rotating the spindle through 180 it is possible to adjust the clamping range very quickly With step jaws > > Clamping range 3-345 mm Example applications: 2 x Bull pneumatic clamping together 3 x Bull pneumatic clamping individually 33
BULL Pneumatic accessories Maintenance unit for oiling the compressed air and reducing or adjusting the clamping force Thread 01.25.153.110.9 G 1 8 Quick release coupling Coupling connector and coupling socket for quick set-up Thread 01.25.153.115.9 G 1 8 Foot valve Thread 33.21.032.007.9 G 1 4 L-threaded connection with internal thread, aluminium blue anodised, pivoting, incl. 2 PVC sealing rings Thread 01.25.153.111.9 G 1 8 Magnet valve Thread 33.40.428.029.9 G 1 4 T-threaded connection with internal thread, aluminium blue anodised, pivoting, incl. 2 PVC sealing rings Thread 01.25.153.112.9 G 1 8 Manual slide valve Manual sliding 3/2 way valve Thread 01.25.153.113.9 G 1 8 Double threaded nipple and sleeve Thread 01.25.153.116.9 G 1 8 heck valve Thread 33.11.032.012.9 G 1 8 Reduction nipple Threaded connection, internal G 1 8 external G 1 4 33.40.428.003.9 Check valve lockable Thread 33.21.032.009.9 G 1 8 Rotary knob on-off valve with threaded connection plate. Design as 3/2 way valve, manually actuated High pressure hose with NW 4 mm, with brass connection both sides, G 1/8, metallic gauze sheath for protection against hot chips in the working area Diameter 01.25.153.101.9 0,3 m 01.25.153.102.9 0,5 m 01.25.153.103.9 1,0 m 01.25.153.104.9 2,0 m 01.25.153.114.9 Quick exhaust valve Thread 33.11.032.007.9 G 1 8 Distributor strip Threaded connection, internal G 1 4 external G 1 8 33.30.015.003.9 34
BULL Pneumatic accessories Dimensional drawing of the fastening holes of all facing jaws Size a b ø d 125 80 15 9,0 Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces Size Smooth clamping jaw hardened Height 125 01.25.152.014.4 39,2 12 Smooth clamping jaw soft 125 01.11.105.002.5 39,2 12 Clamping jaw with linear grooves 125 01.11.105.001.5 39,2 12 Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step Height 125 01.11.105.003.5 3 x 6 12 39,2 125 01.11.105.008.5 5 x 10 12 39,2 Clamping jaw with corrugation hardened and grinded Size Height Thickness Thickness Thickness Gripper Thread 125 01.26.160.035.3 40 12 01.26.160.048.4 M10 Step jaws Hardened steel, for clamping parallel workpieces Step jaw Clamping range fixed 01.26.152.007.3 mobile 01.25.150.009 25-345 35
BULL Pneumatic accessories Prism jaws with horizontal prism 120 hardened and grinded Size I Height Clamping diameter with 1 jaw with 2 jaw 125 01.11.105.005.4 39,2 20 ø 9-50 ø 14-50 Prism jaws with horizontal and vertical prism 90 hardened and grinded Size I Height Thickness Thickness Clamping diameter with 1 jaw with 2 jaw 125 01.11.105.004.4 39,2 28 ø 15-42 ø 24-42 Pendulum jaws with smooth slide, hardened and grinded, for clamping conical workpieces Size Height Thickness 125 04.13.125.150.9 39,2 43 Pull-down jaws with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Height Thickness 125 04.13.125.200.9 39,2 25 Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Height Thickness 125 04.13.125.250.9 40 21 36
BULL Pneumatic accessories Universal top jaws with angle adjustment possibility hardened and grinded Size Height Thickness 125 04.13.125.400.9 42 10 Workpiece stop adjustable For size Thread 125 03.11.008.001.4 M 12 Grip ledge fits step jaws order no. 01.25.150.008, order no. 01.25.150.009 for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Size Grip ledge Height Step w x h 125 High 04.25.150.055 39,5 1,4 x 4,5 125 Step 04.25.150.056 19,5 2 x 4,5 Step ledges For size Height Thickness 125 04.25.150.061 15 3 125 03.26.160.022.9 20 3 125 03.25.160.024.9 35 3 125 03.26.160.002.9 39 3 Manual crank in shortened design for use in place of the standard manual crank, if the throughput height to the machine table is too small Size Length Width 125-160 03.15.103.001.4 110 90 37
H1 H2 H3 ZS 5-sided machining Conventional with clamping claws on machine table or Automation with base plate adapted according to customer wishes > > For conventional clamping > > Suitable for automation > > With quick adjustment of the clamping range > > Optimum chip protection, enclosed system > > With jaws quick release system > > For various jaws systems (on inquiry) Scope of delivery: Hexagon operating key S2 B1 L1 S1 B N L Type ZS Order number Length L Length max. L1 Width B Jaw width B1 Height H1 Height H2 Height H3 groove Clamping range S1 S2 Clamp. stroke 45 03.25.370.0004 118 125 45 45 30 42 48 12 0-35 34-69 2x18,5 65 03.25.370.0006 144 148 65 65 38 53 63 20 0-44 42-86 2x24 90 03.25.370.0009 194 205 90 90 45 65 80 20 0-64 62-126 3x24 115 03.25.370.0010 194 205 90 115 45 65 80 20 0-64 62-126 3x24 38 Data in mm
Automation > > Adaptation to handling systems possible through special plates Jaws quick release system > > A special latching mechanism allows quick adjustment of the clamping range, as well as a quick jaws change. > > Quick change from standard jaw to special jaw possible (see accessories) Type ZS max. clamping force Weight kg 45 10 KN bei 50 Nm 2 65 15 KN bei 80 Nm 4 90 25 KN bei 120 Nm 8 115 25 KN bei 120 Nm 9 39
ZS accessories Step jaw screw-on Type Width Height ZS 45 02.25.370.1040 45 6 ZS 45 02.25.370.1041 26 6 ZS 65 02.25.370.1060 65 6 ZS 65 02.25.370.1061 36 6 ZS 90 02.25.370.1090 90 8 ZS 90 02.25.370.1091 50 8 ZS 115 02.25.370.1111 115 8 ZS 115 02.25.370.1112 60 8 Grip - ledge Type High side Height Step w x h ZS 45 02.25.370.1043 18 2 x 3 ZS 65 02.25.370.1066 25 2 x 4,5 ZS 90 02.25.370.1092 34 2 x 4,5 ZS 115 02.25.370.1113 34 2 x 4,5 Type Step side Height Step w x h ZS 45 02.25.370.1044 6 10 x 3 ZS 65 02.25.370.1067 10 10 x 4,5 ZS 90 02.25.370.1093 14 2 x 2,5 ZS 115 02.25.370.1114 14 2 x 2,5 Step ledge Click step side Type Height Thickness ZS 45 01.25.370.1042 4 3 ZS 65 01.25.370.1068 6 3 ZS 90 01.25.370.1094 11 3 ZS 115 01.25.370.1115 11 3 Step ledge Click high side Type Height Thickness ZS 45 02.25.370.1047 15 3 ZS 65 02.25.370.1069 20 3 ZS 90 02.25.370.1095 29 3 ZS 115 02.25.370.1116 29 3 40
ZS accessories Multi-jaws flexible in use for grip application and support elements Type L W H Clamping range max ZS 45 03.25.370.1040 40 65 12 81 ZS 65 03.25.370.1060 50 90 15 102 ZS 90 ZS 115 03.25.370.1100 70 115 20 118 soft jaw on multi-jaws. Material 90 MnCrV8 Type Length Width Height ZS 45 02.25.370.1048 40 65 20 ZS 65 02.25.370.1071 50 90 25 ZS 90 ZS 115 02.25.370.1097 70 115 30 Prism jaws hardened and grinded Type L W H Clamping ø ZS 45 02.25.370.1050 8 45 18 ø 6-18 ZS 65 02.25.370.1070 9 65 25 ø 8-25 ZS 90 ZS 115 02.25.370.1096 14 90 18 ø 10-34 Clamping claws Type for L W Elongated hole ZS 45 ZS 65 01.25.370.0052 B45 und B65 53 30 11 ZS 90 ZS 115 01.25.370.0102 B90 und B115 60 30 13 Rotary handle (replacement) for jaw actuation no image Type SW ZS 45 ZS 65 ZS 90 ZS 115 02.25.370.0000 4 41
Syncroline Single and centring vice, also for 5-sided machining. Versatile application on all machines. > > Strong body of spheroidal graphite iron GJS-600 > > Patented quick change jaws > > Step ledges for clicking in > > Screw-on grip ledges > > Optimum chip protection of the spindle through patented scraping technology > > Alignment possible through longitudinal and lateral grooves, as well as infeed systems Scope of delivery: 4 clamping claws, 1 operating key 2 1 2 Centring Single Order no. 04.25.270.001.1 at 20 Nm 60 Nm max.115 Nm Clamping force: 5 kn 15 kn max. 30 kn 134-210 70-148 31 0-78 35 0-78 Order no. 04.25.271.001.1 at 20 Nm 40 Nm max.80 Nm Clamping force: 9 kn 17 kn max. 35 kn 134-210 70-148 31 0-78 35 0-78 Conversion kits For conversion from single to centring vice : 03.25.270.001.2 M8 20 240 20 40 240 98 98 40 For conversion from centring to single vice : 03.25.271.001. 21 21 80 80 40 42 99 99
1 Jaws quick release system > > Quick rotation or change of the serial top jaws (it is only necessary to turn and open 2 fastening screws) > > Quick replacement of custom jaws produced in-house Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge > > Secure and stable hold, also with the use of compressed air > > Available in a range of heights (accessories) With prism jaw (optional) > > Clamping range ø17 - ø100 mm 43
5-axis machining SYNCROLINE accessories Step ledges For size Height 100 03.25.270.001.9 15 100 03.25.270.002.9 35 Grip ledges For size Clamping depth 100 - hohe Seite 01.25.270.070.3 2 100 - Stufen Seite 01.25.270.071.3 2 100 - oben 01.25.270.072.3 2 Operating key Size 100 03.25.270.004.9 44
Torque wrench For size Setting range Nm 100 70.28.007.202.9 20-100 Subbase For size kg Height Length 100 01.25.270.020.3 14 80 240 Prism jaw For size Diameter Height Length 100 01.26.270.003.3 ø 17-100 83 70 45
USS Universal pivoting vice Mechanical single vice for light machining and tool grinding. Universal rotation and pivoting in all axial directions. > > This vice is particularly well suited for grinding work on grinding machine tools and for light milling and drilling works. Workpieces can be machined in a vice on various plans > > Force transducer: Mechanical without high pressure, manually actuated with manual crank > > Characteristics: Pivoting on 3 planes! 1 x 360 and 2 x 90 > > Design: All pivot centres lie on one plane, which contributes to stabilisation Scope of delivery: 1 manual crank, 2 keys Clamping force: max. 10 kn at approx. tightening torque 30 Nm 46
Pivoting on 3 planes 360 horizontal pivoting range 90 resp. side and front face pivoting range with highly legible scale Size a Jaws height b Clamping range c Base plate d e f g h k 80 04.20.000.000.3 25 80 112 235 116 20 6 163 47
The conventional one The precision one The ALLMATIC - compatible The compact one 5-sided machining Clamping with compressed air Centring clamping - Automation Centring clamping The universal one We look forward to your exciting assignment. Georg Kesel GmbH & Co. KG, Maybachstraße 6, 87437 Kempten, Germany Tel. +49 831-25 288-0, Fax +49 831-25 288-11, info@kesel.com, www.kesel.com Status 06/2016