Ferroxcube Soft Ferrites (MnZn - NiZn) Company Introduction

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Transcription:

Ferroxcube Soft Ferrites (MnZn - NiZn) Company Introduction

Founder of Ferrite Cores 1941

E Core 5.3 to 100 Most common Very cheap Toroid 2.5 to 140 Best material properties Specialized winding E I Core 16 to 40 Cheap Planar E 14 to 64 Winding on PCB ETD Core ER Core 28 to 59 Easy winding Cheap Planar ER 9.5 to 64 Winding on PCB PQ Core 20 to 50 Best power/volume Very popular Planar EQ 13 to 38 Optimal winding layout RM Core 10 to 35 mm (size 4 to 14) Popular EFD core 10 to 30 Low profile component U core 10 to 126 Good for thick winding EP Core 5 to 20 Good EMI shielding

Toroid core 2.5 to 140 Best material properties Specialized winding Common mode choke Rods High current EMI Suppression Cable shield splitted Clamp on connected cable Flat and round cord Ready component Multilayer Inductor Differential noise suppression SMD bead Differential or common mode noise Ready component Drum cores Differential low freq suppression Wide band choke Differential or common mode noise Through hole, ready Very popular Cable shield tube Common mode suppression Mount before connect SMD wide band choke Differential noise SMD Ready component

3C92, 3C95, 3C96, 3C97 3F36, 3F4, 3F46

3C92 High saturation low loss material 3C92 is the best material for output chokes in buck converters and inverter reactors, where the main property is High Flux density, Property Conditions 3C92 3C94 Unit 1500 2300 µi 25 C 10 khz 0.25 mt ±20% ±20% µa 100 C 25 khz 200 mt 5000 5500 25 C 540 470 Bsat 10 khz 1.2 ka/m mt 100 C 460 380 Pv 100 C 100 100 50 50 100 200 350 350 kw/m3 ρ 25 C DC 5 5 m Tc 280 220 C Density 4800 4800 kg/m3 Standard range: E16-E100, planar E14-E64, planar ER11- ER64

3F36 - Flat MnZn material for power conversion Optimized for 300 1000 khz Flat power loss Flat permeability High Bsat CONDITIONS UNIT 3F36 3F35 3F3 µi 25ºC; 10kHz; 0.25mT 1600 ± 20% 1400 ± 20% 2000 ± 20% µa 100ºC; 25kHz; 200mT 2400 2400 4000 B 25ºC; 10kHz; 1200A/m mt 520 500 440 100ºC; 10kHz; 200A/m 420 420 370 Pv 100ºC; 400kHz; 50mT kw/m 3 50 60 140 100ºC; 500kHz; 50mT 90 90 220 100ºC; 500kHz; 100mT 700 700 1200 ρdc 25ºC Ωm 12 10 2 Tc ºC 230 240 200 density kg/m 3 4750 4750 4700 Table and chart refers to typical values for ring T25/15/10 Standard range: E13-E55, EFD, EP, EQ, ETD, P, planar E, planar ER, PQ, RM

3F46 - Flat MnZn material for power conversion Optimized for 1-3 MHz, small core size Outstanding power loss Flat µi High Bsat µi µa B Pv CONDITIONS UNIT 3F46 3F46 3F45 3F4 MEASURED ON T14/9/5 T25/15/10 25ºC; 10kHz; 750 ± 750 ± 900 ± 900 ± 0.25mT 20% 20% 20% 20% 100ºC; 25kHz; 200mT 1500 1500 1700 1700 25ºC; 10kHz; 1200A/m mt 520 520 410 410 100ºC; 10kHz; 200A/m 430 430 370 350 100ºC; 1MHz; 50mT kw/m 3 150 300 300 600 100ºC; 3MHz; 10mT 50 120 150 220 ρdc 25ºC Ωm 5 5 10 10 Tc ºC 280 280 300 220 density kg/m 3 4750 4750 4800 4700 Chart refers to typical values for ring T25/15/10 Standard range: EFD, EP, EQ, P, planar E, planar ER, PQ, RM

3F4 - MnZn material for power conversion Optimized for 1-3 MHz, for medium and large core size Much less size sensitive than 3F46 E64/15/20 Pv vs temp 3M, 10mT E64-3F4 E64-3F5 E64-3F46 600 Pv [mw/cm3] 500 400 300 200 100 0 0 20 40 60 80 100 t [ C] Standard range: planar E >32, planar ER >32, PQ>40, RM10-14, EQ>30

Power loss vs temperature 3C9. 700 650 600 Materials comparision 100kHz 200mT Pv [kw/m 3 ] 550 500 450 400 350 300 3C91 3C92 3C93 3C94 3C95 3C96 3C97 250 200 20 40 60 80 100 120 140 160 180 temperature [ C] 3C91, 3C92, 3C93, 3C94, 3C96, Not flat losses materials 3C95 and 3C97 - Flat losses materials

Product performance comparison ETD 59/31/22 tested with 25kHz 200mT ETD 59/31/22 tested with 25kHz 300mT 200 500 180 450 160 400 140 350 Pv [kw/m 3 ] 120 100 80 60 40 3C92 3C93 3C94 3C96 3C97 Pv [kw/m 3 ] 300 250 200 150 100 3C92 3C93 3C94 3C96 3C97 20 50 0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 temperature [ C] temperature [ C]

Ferrite Mat. and Segment/Application for Power Low Loss Wide temperature High Bs High frequency Key Feature Lowest loss at 100*C Low loss at wide temperature Inductors for DC handling requiring materials with highest Bs and low loss Low Loss at high frequency, miniaturization of SMPS Applications High end power supplies Power supplies with variation in power Power inductors and output chokes Power supplies for advanced, high frequency, high efficient application Material 3C96 3C95, 3C97 3C92 3F36, 3F46

Ferrite Mat. and Segment/Application for EMI High µi High Z High DC High frequency Key Feature Highest permeability with good frequency stability Highest permeability with very good frequency stability High permeability with high Bsat for EMI suppression with high idc Adjusted for high frequency noise dambing Applications EMI filters, common mode chokes EMI filters, common mode chokes EMI filter with high idc High frequency common mode chokes Material 3E10, 3E12 3C11, 3E27 3E27, 3E65 3S4, 4A11,

Application Microinverters Power conversion materials Micro-inverters are installed in each panel to generate the maximum power from each of them. AC can be generated in the micro-inverter, or in a high power system for the complete installation Power handling is much less than in string inverters, in the range of 300 watts. This implies: Higher switching frequencies are possible Core size is smaller because of the lower power, but also because of the higher frequency Mid size standard shapes are applicable, but also planar cores

Microinverters Magnetic functions Isolation transformer: RM-3C98 DC/DC boost Galvanicanic Isolation DC/AC inverter Common mode choke: TX-3E12 Boost inductors: PQ-3C92 Hall sensor: Gapped core 3E27 Output choke: Gapped toroid 3C92 Courtesy of ST Semiconductor STEVAL-ISV003V1

Our customers Leading edge customers: Top ratings at high end customers: Military, aviation, medical, automotive Close partnership with preferred customers Supplies the most demanding markets

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