Developing the future today: [ Custom materials for home appliances ] Makrolon, Apec, Bayblend and Makroblend
[ + Did you know ] that polycarbonates and polycarbonate blends from Bayer MaterialScience achieve better performance in terms of their electrical and mechanical properties than mass-produced thermoplastics, such as ABS and high-impact polystyrene? that we already have products in our portfolio today that meet the demands of tomorrow, for example in the area of halogen-free flame retardancy or hydrolysis resistance in a warm and damp environment?
2/3 [ Shaping the future together ] As a partner to home appliance manufacturers, we see ourselves not only as a materials supplier, but above all as a solution developer, working in close and constructive partnership with customers and providing them with future-oriented solutions. Thanks to our close contact with the industry, our sound knowledge of the market and our technical know-how, we have succeeded over the years in developing a high-quality range of products tailored precisely to the target market. After all, the home appliances that our customers manufacture from our polycarbonates and polycarbonate blends can only be as good as our materials. It is therefore important for the quality of our materials to meet a wide variety of requirements: exceptional thermal stability, transparency, strength, stiffness and flame retardance are standard properties in our polycarbonates (Makrolon and Apec ) and polycarbonate blends (Bayblend and Makroblend ). These materials are, for example, capable of replacing metal and glass in an increasing number of applications. The result is components offering greater durability, serviceability and safety as well as wider creative freedom for modern design! Our network doesn t miss a trend. If you want to develop the best solutions for today s and tomorrow s appliances, you must recognize the relevant market trends in time and respond quickly by designing, testing and marketing new appliances. One of our core competencies is technical service for customers. It encompasses all stages of component production and includes extensive testing, which is parti c- ularly important for electrical appliance manufacturers. We help you along the way to develop your products. Ask us about our services! Everyone uses household appliances. The materials they are made of are decisive quality and safety factors.
[ Our most important material standard is ongoing development ] Materials from Bayer Material- Science are guaranteed eco-friendly, even when it is time to dispose of an appliance. Our materials not only meet our customers requirements, they also comply with established ecological and fire protection standards. Very stringent fire safety demands are imposed on modern plastics. Just recently, the criterion for the flammability of plastic parts in unsupervised domestic appliances was stepped up dramatically in Standard IEC 60335-1. However, fulfilling these requirements is important for reasons other than technical safety. For example, the fact that Bayblend FR easily passes the glow wire test to IEC 60695-2-12 (with a GWFI of 960 C at a test specimen thickness of two millimeters) saves processors the complex and expensive task of testing finished components. The ecological compatibility of new products made of plastic is another increasingly significant issue. For white goods and many other domestic appliances, our portfolio of materials includes high-performance alternatives to ABS and HIPS (high impact polystyrene), whose flame retardance packages usually contain chlorine or bromine. Decabromodiphenyl ether (decabde), a flame retardant frequently used in ABS and HIPS, was recently even banned throughout the EU. In contrast, the flame retardance packages of Bayblend, Makrolon and Apec apart from a few necessary exceptions contain no chlorine, bromine or antimony. They meet the EU Directives WEEE and RoHS and need not be recycled separately when disposed of by manufacturers. In other words, you can develop and plan with our materials well into the future. [ Did you know + ] that flame retardant grades of Bayblend, Makrolon and Apec demonstrate outstanding fire retardance? that Bayblend FR at 1.5 millimeters fulfils the Class V-0 specifications of Standard IEC 60695-11-10, which is comparable to the US safety standard UL 94 from Underwriters Laboratories?
4/5 [ Materials from Bayer MaterialScience: Well-positioned in every category ] Professionally designed appliances facilitate everyday tasks in every respect. The general advantages of our materials are their high-level mechanical and electrical properties and their ease of processing. What s more, our varied materials combine different properties to perform targeted tasks and tap into new fields of application: Don t lose control. Bayblend boasts good thermal stability, high impact and notched impact strength, stiffness and dimensional stability. For example, some grades of Bayblend are impact resistant down to 50 C! Keep a clear view in every situation. Makrolon and Apec stand out with a combination of high transparency, strength and heat resistance. Makrolon can be used at up to 130 C and Apec even up to 200 C for short periods. Be firm. Makroblend displays outstanding low-temperature impact resistance and heat resistance, hardly any tendency towards stress cracking and good chemical resistance. Compared with polyamides, it absorbs very little moisture.
[ The Color Competence and Design Center network Color around the globe for your product ranges ] The design of household appliances is important. They are part of our everyday lives and an expression of personal taste. Colors and optical effects are critical to successful product design. We therefore market Makrolon, Apec, Bayblend and Makroblend in custom colors, and we are constantly developing new colors and effects in response to current trends in design and fashion. Our Color Competence and Design Centers form the organizational basis for this service. At these centers, we match colors for customers and produce small quantities of colored granule samples. With our network of Color Competence and Design Centers in the United States, Italy, India, China and Thailand, we are present in all key markets and capable of delivering products in the desired color and color quality to customers all over the world. Specifically with designers in mind, we have established our Fantasia TM technology program for coloring plastic parts. In addition to well over 100 visual and tactile effects, it encompasses five coordinated basic technologies. In addition, designers and processors can visit our Internet platform at www.competenceincolor.com to search for colors, order color samples and request our color matching services. [ Customer service: Our know-how for your success ] If our customers are successful, so are we. That s why we do everything to support customers through the development and production of their products. From years of experience in the industry, we know precisely which properties, when combined, determine product quality. Consequently, we offer a wide range of tests to ensure the success of a product. Hydrolysis behavior, chemical resistance, load-bearing capacity, color stability nothing is left to chance. Our customer service is with you all the way, from designing your molded part and selecting the materials and coloring technology, to starting up your production process. Other analyses are available as well, such as computer simulation for design optimization, which minimizes material consumption to ensure the most efficient possible production of your component, and mold-flow analysis, which reduces warpage. Our Plastics TechCenter rounds out this service with a variety of information on material properties, online calculations and simulation tools. Come visit us at www.plastics.bayer.com.
6/7 [ + Did you know ] that with the help of our Fantasia TM technology program, you can easily transfer color effects for small batches to large-scale production runs? that with our immersion process, called Aura Infusion Technology, colors penetrate so deeply into the plastic that signs of wear and tear on a component are not immediately apparent? It s ideal for small production runs in a variety of colors!
Publisher: Bayer MaterialScience AG Business Unit Polycarbonates 51368 Leverkusen Germany www.bayermaterialscience.com This information and our technical advice whether verbal, in writing or by way of trials is given in good faith but without a warranty, and this also applies where proprietary rights of third parties are involved. It does not release you from the obligation to test the products supplied by us as to their suitability for the intended processes and uses. The application, use and processing of the products are beyond our control and, therefore, entirely your own responsibility. We will only sell our products on the basis of our General Conditions of Sale and Delivery. Edition: 2010-08 Order-No.: MS00049344 Printed in Germany E