Solutios for Ilie Recyclig l l GSL GST GSC The Home of Size Reductio
EVA PBT/PBTB PA66 ABS HDPE PK PES PC PBT LCP PC/ABS PP PA TPE/TPU SAN/ASA PVC PET PPO/PPE PPS PA/ABS PPSU PEEK PA6 TPU ZERMA offers a suitable solutio for ay challege i the field of plastic recyclig. For the ilie recyclig sector ZERMA offers the followig machie series: GSL Slow Speed Graulators to directly grid ruers ad sprues from the ijectio machie GST Soudproofed graulators featurig a very aggressive tagetial ifeed ad cuttig chamber GSC Soudproofed compact graulators suited for a wide variety of ilie tasks All machies offer these beefits: Cosistet ed product Reduced fie particles Low heat geeratio Reduced oise emissio Small footprit ad easy maiteace 02
Take cotrol of your scrap POM Graulatio ad size reductio of plastics, e.g. scrap from blow ad ijectio mouldig or extrusio processes requires a lot of kow how ad experiece. ZERMA has a log history i the desig ad implemetatio of size reductio equipmet ad offers a product portfolio that is as wide as the spectrum of materials that eed to be processed. 03
Ilie recyclig applicatio examples GSL GSL slow speed graulator workig ext to a ijectio mouldig machie, directly gridig ruers ad rejects. The regrid is directly reitroduced ito the productio. ZERMA graulators ca be itegrated ito a variety of productio processes. Commo applicatios iclude rejects ad scrap from ijectio mouldig of small parts like caps ad closures to TVs or automotive compoets as well as flush from blow mouldig applicatios. With a optioal roller feeder the machies ca be used for the ilie processig of edge trim ad skeletal waste i extrusio ad thermoformig lies as well. Our skilled ad experieced team of egieers will help you itegrate a ZERMA system ito your facility ad desig a tailored solutio. 04
GST GST graulator i a blow mouldig applicatio. Tops ad tails are fed to the graulator by a coveyor ad the resultig material is directly fed back ito the extruder. GSC GSC graulator gridig skeletal waste i a thermoformig process. The machie is equipped with a dual feed hopper i order to accept reject products as well. Advaced egieerig great results 05
The right machie for today s ilie GSL GST GSL The ZERMA graulators of the GSL, GST ad GSC series are desiged for the ilie recyclig of scrap like ruers, sprues, tops, tails ad reject parts directly at the productio machie. The resultig regrid ca either be collected i a cetral silo or be mixed with virgi material ad reused immediately. The compact size ad low oise of these machies makes them a perfect fit for i-house applicatios. 06
recyclig requiremets GSC GSL Machies ca be itegrated ito the productio lie Low dust ad oise emissio Simple maiteace ad up to date safety Differet cutter ad rotor desigs to fit specific applicatios tailored to ilie applicatios ZERMA rage of ilie graulators 07
GST series aggressive tagetial if The ZERMA graulators of the GST series are available i two rotor diameters, 250 ad 400 mm with widths ragig from 300 to 1000 mm. While the smaller machies feature a ope F rotor the bigger machies rely o a heavier S rotor. The rigid desig makes them depedable uits ad icludes advaced stadard features such as replaceable wear plates. Compact desig Soudproofed chamber ad hopper Aggressive ifeed ad curved backwall Large scree area Kives are adjusted outside the machie 08
eed GST opeed Small footprit great results 09
GSC s The ZERMA GSC compact/soudproof graulators are desiged with a complete soudproof eclosure resultig i a extremely quiet operatio. Differet rotor desigs are available i widths ragig from 300 to 1400 mm with a diameter ragig from 300 to 700 mm. The completely welded cuttig chamber i cojuctio with the V rotor desig esures depedability i operatio ad uiversal applicatio use. While it delivers excellet soudproofig capabilities, it still offers easy ad quick access to the cuttig chamber durig rotor ad stator kife chages, servicig or scree chages. Sturdy compact desig Differet rotor types available Soudproofed housig Kives are adjusted outside of the machie Itegrated cotrols 10
eries the soudproofed all-rouder GSC with optioal feedig coveyor Efficiet cut great results 11
GSL series depedable low speed The beside the press graulators of the ZERMA GSL series ru at low speed to esure low oise operatio ad low dust regrid. The specially desiged rotor kives ca be sharpeed umerous times ad due to their uique desig do ot eed to be adjusted. The graulators are fed via a soud absorbig hopper which ca be tailored to fit your specific eeds. All GSL machies offer coectios for vacuum systems i order to directly reitroduce the regrid ito your productio process. Direct drive Specially desiged rotor kives do ot eed to be adjusted i the machie Easy tool less access to the machie for maiteace ad cleaig Frame ad hopper ca be tailored to fit your eeds 12
performace GSL with optioal coveyor belt ad itegrated metal detector Low speed great results 13
Techical details well thought out GSL Series: The curvature of the specially profiled rotor kives esures a costat cuttig radius after re-sharpeig thus maitaiig the origial cuttig gap. Awkward kife adjustmet is o loger ecessary GSL Series: The Quick Sap System allows the lower frot plate sectio to be easily removed for graulator cleaig. The lower frot plate sectio is held i positio by two sturdy lever clamps. GSL Series: Staggered rotor blades creates a idividual blade cut thus icreasig the cuttig torque. All of the machies i this series are therefore suitable for gridig more solid materials ad thicker walled sprues. GST ad GSC Series: The graulators are available with differet rotor optios to fit differet applicatios. All rotors feature the V-cut techology creatig a high quality regrid. GST, GSC ad GSL Series: All machies are desiged accordig to the latest mechaical ad electrical safety requiremet. Advaced egieerig great results 14
ad efficiet GST Series: The curved backwall of the cuttig chamber esures a aggressive igestios while also avoidig blockages. GST ad GSC Series: Replaceable wear plates i the cuttig chamber esure a log service life of the graulator eve with difficult materials. GST ad GSC Series: I order to keep the machies as compact as possible, motor ad opeig system are itegrated ito the soud dampeig eclosure of the machie. GST ad GSC Series: The user friedly desig of the graulators allows quick ad easy access to the cuttig chamber for maiteace ad cleaig. 15
Techical specificatios overview Applies to all models: scree size is >5 mm or > 6 mm ad each machie has 2 rows of stator blades The model ame is composed of the rotor diameter ad rotor width ( A/B) A = Rotor diameter i mm All Dimesio are i mm B = Rotor width i mm G = legth C = Drive capacity i kw H = height D = Rotor kifes i pcs I = width ExF = Feed opeig i mm x mm GSL Series: A/B 180/120 180/180 180/300 180/430 200/180 200/270 200/360 200/500 300/400 300/600 300/800 C D 2,2 12 3 18 4 30 4 45 3 12 3 18 4 24 4 33 7,5 33 11 48 18,5 66 ExF 345x345 345x345 345x345 430x290 230x245 310x245 470x245 545x245 405x400 600x400 830x400 G H I 835 890 1095 1240 985 1110 1255 1415 1125 1125 1135 1070 1070 1070 1360 1260 1290 1335 1355 1735 1735 1740 455 455 455 615 510 510 510 510 1035 1230 1635 GST Series: A/B 250/300 250/450 250/600 400/600 400/1000 C D 7,5 3x1 11 3x1 18,5 3x2 22 3x2 30 3x2 ExF 300x370 450x370 600x370 590x490 990x490 G H I 1350 1600 1750 1550 1950 1880 1880 1880 2180 2180 1220 1220 1220 1460 1460 16
GSC Series: A/B 300/300 300/600 300/1000 300/1400 500/500 500/700 500/1000 500/1400 700/700 700/1000 700/1400 C D 7,5 3 11 3 18,5 3 22 3 30 3 or 5 37 3 or 5 45 3 or 5 45 3 or 5 45 5 or 7 55 5 or 7 55 5 or 7 ExF 300x420 590x420 990x420 1400x420 500x600 700x600 990x540 1400x540 700x740 990x740 1400x740 G H I 1550 1550 1550 1660 2010 2010 2410 2410 2560 2560 2560 1990 1990 1990 2065 2395 2395 2565 2580 2880 2880 2980 1360 1680 1950 2220 1380 1580 1880 2210 1560 1850 2210 Wide rage great results 17
The product rage the right solutio PM - Pulverizer GSE - Ecoomical graulators GSH - Heavy duty graulators ZSS - Geeral With more tha 70 years of experiece, ZERMA is oe of the leadig maufacturers of high quality size reductio machiery. From the small GSL slow speed graulators to the versatile GSH heavy duty graulators icludig small ad compact graulators with itegrated blower ad soudproofig. Specialized machies like the GSP pipe ad profile graulators ad ZERMA PM disc pulverizer systems for fie gridig applicatios. Addig a complete lie of shredders, startig with light shredders up to large heavy duty shredders, ZERMA recyclig machies rage i drive power from 2.2 kw up to 200 kw ad cover the whole spectrum of plastic size reductio applicatios. 18
for ay applicatio purpose shredders ZXS - Heavy duty shredders ZERMA Home of size reductio 19
Close to our customers The global ZERMA etwork of braches ad distributors North America Europe Easter Europe Middle East East Asia Middle & South America South East Asia South Africa ZERMA Machiery & Recyclig Techology (Shaghai) Co., Ltd 5 Xijie Rd Xiqiao Towship Id. Park Zip: 201612 Sogjiag Shaghai Chia Phoe: +86 21 57645573 Fax: +86 21 57646766 ifo@zerma.com zerma.com Australia We reserve the right to make techical chages ad measuremet adjustmets. Ver. 2.0-04/2016 / EN Images show i this brochure may also cotai optioal equipmet variats.