Anti-Sulfurated Thick Film Chip Fixed Resistor Automotive Grade Features AEC-Q200 Compliant with AEC-Q200 standard Miniature and light weight Suit for reflow and wave flow solder Stable electrical capability,high reliability Low assembly cost,suit for automatic SMT equipment Superior mechanical and frequency characteristics With good anti-sulfuration performance RoHS Compliant with RoHS directive Halogen free requirement Designation AH D 03 K 3 F T Product Code Rated Power Code Code T.C.R Code Resistance Value Code Resistance Tolerance Code Packaging Style Code (E-24 ) Anti- sulfuration Thick Film Chip Fixed Resistor Automotive Grade Code C Rated Power /6W D /0W E /8W F /4W Code 02 0402 03 0603 05 0805 06 Code 0402 0603 0805 K L Chip No Marking Jumper Three digits (E-24 series):the first two digits are significant figures and the third one denotes number of zeros. (E-96 ) Four digits(e-96 series):the first three digits are Significant figures and the four one denotes number of zeros. R Decimal point should be expressed by "R". Example: 03 =0K (E-24) 3=K (E-96) R0 =.0 (E-24) 000=0 Code Tolerance D F G J K Chip Jumper F G J 0.5% % 2% 5% 0% 0m 20m 50m Code T C Packaging Style Tape & Reel Case 62
ANTI-SULFURATED THICK FILM CHIP FIXED RESISTOR AUTOMOTIVE GRADE Construction Dimensions Ceramic Substrate Bottom Electrode Top Electrode Resistor Layer Primary Overcoat Secondary Overcoat Edge Electrode Barrier Layer External Electrode L W Dimensions t (mm) a b 0402.00 0.0 0.50 0.0 0.35 0.0 0.20 0.0 0.25 0.0 0603.60 0.5 0.80 0.5 0.45 0.0 0.30 0.20 0.30 0.20 0805 2.00 0.20.25 0.5 0.55 0.0 0.35 0.20 0.40 0.20 3.20 0.20.60 0.5 0.55 0.0 0.40 0.20 0.50 0.20 Derating Curve Percent Rated Load 75 50-55 70 Operating Temperature Range: -55 55 ~ : 25 0-75 -50-25 0 25 50 75 25 55 Ambient temperature ( ) 70 ( ) Note For resistors operated in ambient over 70,rated load (rated power or rated current) shall be derated in accordance with the above figure. Ratings 70 Rated Power at 70 (W) Limiting Element Voltage (V) Max. Overload Voltage (V) AH0402 /6 50 2 70 Rated Current for Chip Jumper at 70 (A) Max. Overload Current for Chip Jumper (A) AH0603 /0 50 3 AH0805 /8 50 300 2 5 AH / 4 200 400 2 5 Note VoltageofDCorACRMSvalue. 2 E= E= or Limiting element voltage whichever is lower. E Rated voltage(v) P Rated power(w) R Normal resistance( ) 63
Ratings T.C.R (ppm/ ) Resistance Range 0.5% % Resistance Tolerance 2% 5% 0% AH0402 R 0 / AH0603 AH0805 0 R M AH M R 0M / Characteristics Item Specifications Resistor Jumper Test Methods High Temperature Exposure (Storage) R (2.0%R 0.05 ) AEC-Q200 Test 3/MIL-STD-202 Method 08 0 @ T=25, 0 h @ T=25, Unpowered. Temperature Cycling R (0.5%R 0.05 ) AEC-Q200 Test 4/JESD22 Method JA-04-55 (30 ) ( ) 25 (30 ) 0-55 (30min) normal temperature( min) 25 (30min), 0 cycles. Biased Humidity Operational Life Resistance to Solvents R (3.0%R 0.05 ) R (3.0%R 0.05 ) Clearly marked AEC-Q200 Test 7/ MIL-STD-202 Method 03 85 85% 0% ( ) 0 85 /85%RH. 0 hours, Apply 0% of operating power (current) or limiting element voltage whichever is lower. AEC-Q200 Test 8/ MIL-STD-202 Method 08 25 2 0 ( ).5 / 0.5 25 2 0h rated voltage (current) or limiting element voltage whichever is lower for.5h ON/0.5h OFF. AEC-Q200 Test 2/ MIL-STD-202 Method 25 3min 0 3 Immersed in three solvents after 3min immersion, brush wipe 0 times, a total of 3 times, washing with washing and cleaning agent, room temperature on the surface of the ventilation drying. Mechanical Shock Vibration AEC-Q200 Test 3/ MIL-STD-202 Method 23 g s 6ms 3 8 Positive half wave, peak acceleration: g s, pulse duration: 6ms, three axis six to each 3 times, a total of 8 times. AEC-Q200 Test 4/ MIL-STD-202 Method 204 0Hz~2000Hz, 5g s 20min X Y Z 2 36 Frequency: 0Hz~ 2000Hz, acceleration: 5 g s, a loop 20min, X, Y, Z three directions, each direction 2 cycles, 36 cycles. Resistance to Soldering Heat R (0.5%R 0.05 ) AEC-Q200 Test 5/ MIL-STD-202 Method 20 270 5 0s s Lead-free solder bath at 270 5 for 0s s. 64
ANTI-SULFURATED THICK FILM CHIP FIXED RESISTOR AUTOMOTIVE GRADE Characteristics Continue Item Specifications Resistor Jumper Test Methods Thermal Shock R (0.5%R 0.05 ) AEC-Q200 Test 6/MIL-STD-202 Method 07-55 (5 ) ( 20 ) 55 (5 ) 300-55 (5min) normal temperature( 20s) 55 (5min) 300 cycles. ESD Electrostatic Discharge (ESD) R (3.0%R 0.05 ) AEC-Q200 Test 7/AEC-Q200-002 Human body model, pos + neg dischargs. 0402/0603 KV 0805 2KV 3KV Solderability T.C.R Flammability 95% 95% Cover Min Within specified T.C.R No ignition of the tissue paper or scorching or the pinewood board. AEC-Q200 Test 8/IEC 605-4.7 245 5 3s 0.3s. Lead-free solder bath at 245 5 for 3s 0.3s. AEC-Q200 Test 9/IEC 605-4.8 +20 /-55 /+20 /+25 /+20 AEC-Q200 Test 20/UL-94 V-0 V- V-0 or V- are acceptable. Electrical test not required. Substrate Bending Test R (0.5%R 0.05 ) AEC-Q200 Test 2/AEC-Q200-005 (Bending distance) 0402 0603 0805 5mm 4mm (Duration) 60s 5s Terminal Strength R (0.5%R 0.05 ) AEC-Q200 Test 22/AEC-Q200-006 : 7.7N 60 Appling force 7.7N for 60s s. Flame Retardance No flame AEC-Q200 Test 24/AEC-Q200-00 9Vdc 32Vdc 500A.0Vdc Subjected to voltage from 9.0 to 32.0 VDC(current clamped up to 500A), and each voltage level shall be increased in.0 VDC for one hour minimum. Insulation Resistance 0M Min IEC 605-4.6 V 5V Apply DC V 5V between substrate and terminations for min, then check insulation resistance. Voltage Proof No breakdown or flashover IEC 605-4.7 V/s 60s 5s. Apply max. overload voltage of AC RMS at a rate of approximately V/s between substrate and terminations for 60s 5s. Short Time Overload R (2.0%R 0.05 ) IEC 605-4.3 2.5 / ( ) 5 2.5 times rated voltage or max. overload voltage(current) whicheverislowerfor5s. 65
Characteristics Continue Item Operation at Low Temperature Specifications Resistor R (2.0%R 0.05 ) Jumper Test Methods IEC 605-4.36-55 5 ( ) ( )45 5-55 5, h without load rated voltage(current) or limiting element voltage whichever is lower for 45min, 5min without load. Sulfuration- Resistant R (5%R 0.05 ) R m (J ) R 40m (G ) R 20 m (F ) 05 3 0 Cutting oil : sulphur powder,constant temperature: 05 3,for 0h. Packaging 83 90 Packaging see the 83-90 Page. 66
PACKAGING AND PRECAUTION OF CHIP RESISTOR Recommend Solder Pad Size Chip fixed resistor C A B 05 020 0402 0603 0805 20 200 252 Thick Film Resistor and Thin Film Resistor A 0.7 0.23 0.45 0.80.05.90 2.00 3.50 4.80 B 0.60 0.84.45 2.50 3.25 4.50 4.60 6.50 7.80 C 0.22 0.38 0.60 0.95.40.75 2.70 2.70 3.40 0603 0805 200 252 Metal Foil Resistor R003~R004 R005~R030 R003~R004 R005~R036 R003~R004 R005~R056 R003~R009 R00~R R003~R004 R005~R200 A 0.4 0.6 0.5 0.8 0.8.8.6 2.7.0 3.8 B 2.8 3.2 4.4 6.3 8.0 C.0.4.8 2.9 3.4 Thick film chip network resistor A B Q Q2 Q3 Q2 Q3 Q2 Q RCMY08 / RCMT08 / RCML08 A B Q Q2 Q3 RCMY08 0.30 0.90 0.20 0.20 0.20 RCMT08 0.38.60 0.40 0.20 0.30 RCML08 0.80 2.70 0.60 0.40 0.40 83
Packaging Paper Taping 05 020 0402 RCMY08 RCMT08 For 05 020 0402 RCMY08 RCMT08 A B W F E 05 0.45 0.02 0.25 0.02 8.00 0.02.75 0.05 020 0.70 0.0 0.40 0.0 0402.20 0.0 0.70 0.0 RCMY08.57 0.05 0.77 0.05 RCMT08 2.20 0.0.20 0.0 P P0 D0 T T P 05.55 0.02 0.7 0.02 0.3 0.02 020 0.28 0.04 0.42 0.05 0402 / 0.42 0.05 RCMY08 / 0.60 0.0 RCMT08 2.00 0.0 / 0.60 0.0 0603 0805 20 RCML08: For 0603 0805 20 RCML08: 84
PACKAGING AND PRECAUTION OF CHIP RESISTOR A B W F E 0603.85 0.0.0 0.0 0805 2.35 0.0.65 0.0 3.50 0.20.90 0.20 20 3.50 0.20 2.80 0.20 RCML08 3.50 0.20.90 0.20 P P0 P D0 Thick Film Resistor and Thin Film Resistor T Metal Foil Resistor 0603 0.60 0.0 0.75 0.0 0805 0.75 0.0 0.95 0.0 0.75 0.0 0.95 0.0 20 0.75 0.0 RCML08 0.75 0.0 200 252 For 200 252 Embossed Taping A0 B0 W F E t 200 5.50 0.5 2.82 0.5 2.00 0.0 5.50 0.0 0.25 0.05 252 6.78 0.5 3.45 0.5 2.00 0.0 5.50 0.0 0.25 0.05 P P0 P D0 D K0 200.50+0.0/-0 0.84 0.0 252.50+0.0/-0 0.8 0.0 85
Reel 05 020 0402 0603 0805 20 RCMY08 RCMT08 RCML08 200 252 M W T A B C D 78 2.0 9.5.0 2.5.5 2.0 0.5 3.0 0.5 2.0 0.5 58.0 2.0 78 2.0 3.0 0.5 5.5.5 2.0 0.5 3.0 0.5 2.0 0.5 57.0 2.0 Packaging Quantity Packaging style Tape&reel Case 05 020 0402 RCMY08 RCMT08 0603 0805 20 RCML08 200 252 05 020 0402 0603 0805 RCMY08 RCMT08 RCML08 20 200 252 Quantity(pcs) 20000 00 5000 4000 50000 00 4000 IEC E-24 E-96 Series Resistance Cross-reference List n E-24 E-24 series( 0 ) ( unit 0.00 0.0 0. 0 k 0k k M 0M M 0M ).0.5 2.2 3.3 4.7 6.8..6 2.4 3.6 5. 7.5.2.8 2.7 3.9 5.6 8.2.3 2.0 3.0 4.3 6.2 9. 86
PACKAGING AND PRECAUTION OF CHIP RESISTOR n E-96 E-96 series ( 0 ) ( unit 0.00 0.0 0. 0 k 0k k M 0M M 0M ).00.02.05.33.37.40.78.82.87 2.37 2.43 2.49 3.6 3.24 3.32 4.22 4.32 4.42 5.62 5.76 5.90 7.50 7.68 7.87.07.0.43.47.9.96 2.55 2.6 3.40 3.48 4.53 4.64 6.04 6.9 8.06 8.25.3.50 2.00 2.67 3.57 4.75 6.34 8.45.5.54 2.05 2.74 3.65 4.87 6.49 8.66.8.58 2.0 2.80 3.74 4.99 6.65 8.87.2.24.62.65 2.5 2.2 2.87 2.94 3.83 3.92 5. 5.23 6.8 6.98 9.09 9.3.27.69 2.26 3.0 4.02 5.36 7.5 9.53.30.74 2.32 3.09 4.2 5.49 7.32 9.76 E 96 0603 E-96 series(0603) multiplied Cross-reference List and Resistance Cross-reference List multiplied code 0 0 A 0 B 0 2 C 0 3 D 0 4 E 0 5 F 0 6 G 0 7 H 0 - X 0-2 Y 0-3 Z Code E-96 E-96 resistance Code E-96 E-96 resistance Code E-96 E-96 resistance Code E-96 E-96 resistance 0 25 78 49 36 73 562 02 02 26 82 50 324 74 576 03 05 27 87 5 332 75 590 04 07 28 9 52 340 76 604 05 0 29 96 53 348 77 69 06 3 30 200 54 357 78 634 07 5 3 205 55 365 79 649 08 8 32 20 56 374 80 665 09 2 33 25 57 383 8 68 0 24 34 22 58 392 82 698 27 35 226 59 402 83 75 2 30 36 232 60 42 84 732 3 33 37 237 6 422 85 750 4 37 38 243 62 432 86 768 5 40 39 249 63 442 87 787 6 43 40 255 64 453 88 806 7 47 4 26 65 464 89 825 8 50 42 267 66 475 90 845 9 54 43 274 67 487 9 866 20 58 44 280 68 499 92 887 2 62 45 287 69 5 93 909 22 65 46 294 70 523 94 93 23 69 47 30 7 536 95 953 24 74 48 309 72 549 96 976 87
Description for Resistance Value Code and Marking of Thick Film Chip Resistor Resistance Value Code All the resistance value code of thick film chip resistor is corresponding with the marking. Marking E-24 (0603 5%) 0 E-24 series: Express resistance value on the glass side with three digits, the first tow digits should be significant and the third one denote number of zeros. 0K 33 E-24 (0603 %& 0.5%) E-24 series (0603 %& 0.5%) : One short bar under marking letter. E-96 E24 %& 0.5% 0805 20 200 252 4R02 4R03 E-96 series & E-24 series:for the dimension type of 0805 20 200 252 4R02 4R03 express the resistance value with four digits, the first three digits are significant figures and the fourth de notes the number of zeros. K 33 E-96 0603 E-96 For the dimension type of 0603, express the resistance value with three code, the first two digit code denote the resistance of E-96 series, and the third code of letter denote the multiplier (see the table three and four ). 2M R The decimal point should be expressed by R. 5.6 0 The jumper should be expressed by 0 0 05 020 0402 For the dimension type of 05 020 0402 there is no mark on the glass side. IEC IEC E24 For the resistance which don't belong to IEC serial, use the resistance of IEC serial which is most close to the required resistance of non-iec serial for replacement. To get agreement by both party if there special requirement for the marking. 88
PACKAGING AND PRECAUTION OF CHIP RESISTOR Description for Resistance Value Code and Marking of Thin Film Chip Resistor Resistance Value Code 020 0402 0603 0805 20 200 252 All resistance value code of thin film chip resistor,including 020 0402 0603 0805 20 200 252 size used four digits. Example TD03G470BT 470=4.7K R50=.5 To use four digits code represent resistance value, Example 470=4.7K R50=.5 Marking E24 E96 E96. When resistance value belongs to E24 as well as E96 series, we suggest preferentially use E96 series. Example 0K=2, 03 0805 20 200 252 Marking for 0805 20 200 252 Size Resistor 0805 20 200 252 For 0805 20 200 252 size resistor, express the resistance value with four digits code; Example K 4.7K 0603 Marking for 0603 Size Resistor 0603-E96 For resistance value belongs to E96 series, express the resistance value with three digits code. Example 4.99 0603-E24 For resistance value belongs to E24 series, express the resistance value with three digits code. Example 4.7K 270K 020 0402 For the dimension type of 020 0402 there is no mark on the glass side. Example 89
Chip Resistor Instructions for Use 2 3 4 5 6 7 Application of the products in a special environment can deteriorate product performance Use in various types of liquid, including water, oils, chemicals, and organic solvents. 2 Use outdoors where the products are exposed to direct sunlight, or in dusty places. 3 Use in places where the products are exposed to sea winds or corrosive gases, including Cl 2, H2S, Nh 3, SO 2, and No 2 etc. 4 Use in places where the products are exposed to static electricity or electromagnetic waves. 5 Use in proximity to heat-producing components, plastic cords, or other flammable items. 6 Use involving sealing or coating the products with resin or other coating materials. 7 Use involving unclean solder or use of water or water-soluble cleaning agents for cleaning after soldering. 2 3 4 : 5 30 30% 70% Precautions on use of products Avoid applying power exceeding normal rated power, exceeding the power rating under steady-state loading condition may negatively affect product performance and reliability. 2 Be careful when pick up the products with tweezers. There may be a care that the overcoat and / or the body can be chipped. 3 Soldering tip shall not touch the product when install product manually. 4 Storage conditions: T 5 30, RH 30% 70%. Soldering Recommended reflow profile Recommended wave solder profile Recommended solder alloy 96.5Sn/3.0Ag/0.5Cu 90