2000W Single Output ower Supply RS-2000 series SECIFICATION MODEL OUTUT INUT ROTECTION FUNCTION ENIRONMENT SAFETY & EMC (Note 4) OTHERS NOTE DC OLTAGE RATED CURRENT CURRENT RANGE RATED OWER OLTAGE ADJ. RANGE LINE REGULATION LOAD REGULATION SETU, RISE TIME HOLD U TIME (Typ.) OLTAGE RANGE FREQUENCY RANGE OWER FACTOR (Typ.) LEAKAGE CURRENT RS-2000-12 12 100A Note.5 90 ~ 264AC 127 ~ 370DC RS-2000-24 24 80A 0 ~ 100A 0 ~ 80A 1200W RILE & NOISE (max.) Note.2 150mp-p OLTAGE TOLERANCE Note.3 10.5 ~ 14 1920W 200mp-p 21 ~ 28 2.0% 1.0% 1.0% 1.0% 1500ms, 60ms/230AC at full load 16ms/230AC at 75% load 47 ~ 63Hz 0.97/230AC at full load 10ms/230AC at full load EFFICIENCY (Typ.) 87% 90.5% 92% AC CURRENT (Typ.) Note.5 13A/115AC 7A/230AC 16A/115AC 10A/230AC 16A/115AC 10A/230AC INRUSH CURRENT (Typ.) COLD START 50A OERLOAD OER OLTAGE OER TEMERATURE AUXILIARY OWER REMOTE ON/OFF CONTROL REMOTE SENSE DC OK SIGNAL OUTUT OLTAGE TRIM WORKING TEM. WORKING HUMIDITY STORAGE TEM., HUMIDITY TEM. COEFFICIENT IBRATION SAFETY STANDARDS WITHSTAND OLTAGE ISOLATION RESISTANCE EMC EMISSION EMC IMMUNITY MTBF DIMENSION ACKING <2mA / 240AC 105 ~ 125% rated output power RS-2000-48 48 42A 0 ~ 42A 2016W 300mp-p 42 ~ 56 1.0% 0.5% 0.5% 0.5% 0.5% rotection type : Constant current limiting, unit will shut down o/p voltage after 5 sec. re-power on to recover 14.7 ~ 17.5 rotection type : Shut down o/p voltage, re-power on to recover 29.5 ~ 35 57.6 ~ 67.2 80 5 (TSW1) detect on heatsink of power bridge 75 5 (TSW2) detect on heatsink of o/p diode rotection type : Shut down o/p voltage, recovers automatically after temperature goes down 5 @ 0.3A, 12 @ 0.8A By electrical signal or dry contact ower ON:open ower OFF:short, refer to function manual Compensate voltage drop on the load wiring up to 0.5, refer to function manual The isolated TTL signal out, refer to function manual Adjustment of output voltage, possible between 40 ~ 115% of rated output, refer to function manual -35 ~ +70 (Refer to "Derating Curve") 20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TU EN60950-1 approved I/-O/:3KAC I/-FG:1.5KAC O/-FG:0.5KAC I/-O/, I/-FG, O/-FG:100M Ohms / 500DC / 25 / 70% RH Compliance to EN55022 (CISR22) Conduction Class B, Radiation Class A ; EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (EN50082-2), heavy industry level, criteria A 46.3Khrs min. MIL-HDBK-217F (25 ) 295*127*41mm (L*W*H) 1.95Kg; 6pcs/12.7Kg/1.15CUFT File Name:RS-2000-SEC 2011-12-27
2000W Single Output ower Supply RS-2000 series Mechanical Specification Case No. 952D Unit:mm 20.5 6 3-M4 L=6 271 25.4 7.8 41 295 21 34.5-18.5 + 59 127 CN501 SR51 12 2 11 1 CN504 CN502 7 10 2 1 4 3 6 5 TB1 3 2 1 90 3-M4 L=4 Air flow direction 20.5 3-M4 L=6 25.4 6 271 7.8 AC Input Terminal in No. Assignment in No. Assignment 1 2 3 Block Diagram AC/N AC/L FG Control i n No. Assignment (CN501) : HRS DF11-12D-2DS or equivalent in No. 1 2 3 4 Assignment +S -S GND in No. 5 6 7 8 Assignment DC-OK T-ALARM ON/OFF GND-AUX in No. 9 10 11 12 Assignment GND-AUX GND-AUX +5-AUX +12-AUX Control in No. Assignment(CN502) : HRS DF11-6D-2DSA or equivalent in No. 1,2 3,4 5,6 Assignment DA DB GND Mating Housing Terminal HRS DF11-6DS HRS DF11-**SC or equivalent or equivalent Mating Housing HRS DF11-12DS or equivalent Terminal HRS DF11-**SC or equivalent FC fosc : 110KHz WM fosc : 90KHz +S I/ EMI FILTER ACTIE INRUSH CURRENT LIMITING RECTIFIERS & FC OWER SWITCHING RECTIFIERS & FILTER ORING FET + - FC CONTROL WM CONTROL O... DETECTION CIRCUIT ORING FET CONTROL -S TRANSCEIERS DA/DB DETECTION CIRCUIT MCU O.T.. AUX OWER FAN MCU RECTIFIERS & FILTER 12/0.8A AUX OWER 5/0.3A DATA ISOLATION T-Alarm DC-OK ON/OFF File Name:RS-2000-SEC 2011-12-27
2000W Single Output ower Supply RS-2000 series Function Description of CN501 in No. 1 2 3 4 GND 5 6 Connection for output voltage trimming. The voltage can be trimmed within its defined range. (Note.1) This pin connect to the negative terminal(-). 7 ON/OFF The unit can turn the output on and off by electrical signal or dry contact. (Note.2) 8,9,10 GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+ & -). 11 12 Function +S -S DC-OK T-ALARM +5-AUX +12-AUX Description Function Description of CN502 ositive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5. Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5. High : When the out 80% 6%. Low : When out 80% 6%. (Note.2) High : When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm. Low : When the internal temperature (TSW1 or TSW2 short) under the limit temperature. (Note.2) Auxiliary voltage output, 4.5~5.5, referenced to GND-AUX (pin ). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control. Auxiliary voltage output, 10.6~13.2, referenced to GND-AUX (pin ). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control. Note1: Non-isolated signal, referenced to the output terminals (-). Note2: Isolated signal, referenced to GND-AUX. in No. 1,2 3,4 5,6 Function DA DB GND Description Differential digital signal for parallel control. Differential digital signal for parallel control. These pins connect to the negative terminal (-). Function Description of CN504 in No. 1,2 Function Terminal resistance Description CN504 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function. Derating Curve Static Characteristics 100 100 90 80 60 230AC Input only 80 75 70 12 LOAD (%) 50 40 20 LOAD (%) 65 50 40 24,48-35 -25-10 0 15 30 50 60 70 (HORIZONTAL) 90 100 115 180 264 AMBIENT TEMERATURE ( ) INUT OLTAGE (AC) 60Hz EFFICIENCY vs LOAD (48 Model) DERATING LOAD(%) S INUT OLTAGE 94 92 INUT / OLTAGE MODEL 180AC 115AC 100AC 90AC EFFICIENCY (%) 90 88 86 84 RS-2000-12 RS-2000-24 RS-2000-48 100% 100% 100% 95% 80% 80% 90% 75% 75% 80% 65% 65% 82 80 10 20 30 40 50 60 70 80 90 100 LOAD File Name:RS-2000-SEC 2011-12-27
2000W Single Output ower Supply RS-2000 series Function Manual 1. Remote ON/OFF Control The SU can be turned ON/OFF together or separately by using the "Remote ON/OFF" function. RS-2000 ON/OFF +5-AUX 7 11 SW Between ON/OFF and +5-AUX SW Open SW Short SU Output ON OFF 2. Remote Sense The remote sense compensates voltage drop on the load wiring up to 0.5. RS-2000 + +S -S - 1 2 + - LOAD Sense lines should be twisted in pairs 3. Output oltage Trimming (1)Output voltage can be trimmed between 40~115% of its rated value by the following method. (2)+S & +, -S & - also need to be connected on CN501. +S 1 out RS-2000 + - 2 -S 3 GND 4 0~5 LOAD OUTUT CURRENT (%) 100 87 60 40 20 OUTUT OLTAGE(%) 115 100 80 60 40 30 0 Non-Linear 24,48 12 0.4 1 2 3 4 4.7 5 EXTERNAL OLTAGE (DC) 20 40 60 80 100 115 OUTUT OLTAGE (%) / OLTAGE MODEL RS-2000-12 RS-2000-24 RS-2000-48 <0.4 1 2 3 4 4.7 100% 60% 60% 80% 100% 115% 100% 40% 60% 80% 100% 115% 100% 40% 60% 80% 100% 115% 4. Front anel Indicators & Corresponding Signal at Function ins Function DC-OK DC-NG T-OK T-ALARM LED GREEN RED GREEN RED Description When output voltage 80% 5% of o rated. When output voltage 80% 5% of o rated. When the internal temperature (TSW1 & TSW2 short) is within safe limit When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm *Signal between function pin and "GND-AUX". * Signal 0~0.5 4.5 ~ 5.5 0~0.5 4.5 ~ 5.5 SU Output ON ON ON OFF File Name:RS-2000-SEC 2011-12-27
2000W Single Output ower Supply RS-2000 series 5.Current Sharing with Remote Sensing RS-2000 has the built-in active current sharing function and can be connected in parallel to provide higher output power : (1)arallel operation is available by connecting the units shown as below. (DA,DB and GND are connected mutually in parallel). (2)Difference of output voltages among parallel units should be less than 2%. (3)The total output current must not exceed the value determined by the following equation. (output current at parallel operation)=(rated current per unit) (Number of unit) 0.9 (4)In parallel operation 4 units is the maximum, please consult the manufacturer for applications of more connecting in parallel. (5)The power supplies should be paralleled using short and large diameter wiring and then connected to the load. (6) Under parallel operation, the minimum output load should be greater than 5% of total output load. (7) Under parallel operation ripple of the output voltage may be higher than the SEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. (8) CN502/CN504 Function pin connection arallel 1 unit X 2 unit 3 unit 4 unit SU1 SU2 SU3 SU4 CN502 CN504 CN502 CN504 CN502 CN504 CN502 CN504 is CN502/CN504 connected to plug pin, X is CN502/CN504 not connected to plug pin. X X X RS-2000 RS-2000 RS-2000 RS-2000 SU1 SU2 SU3 SU4 - + CN504 TB1 - + CN504 TB1 - + CN504 TB1 - + CN504 TB1 1 5 1 5 1 5 1 5 2 6 2 6 2 6 2 6 CN502 CN502 CN502 CN502 DB(pin3) DA(pin1) GND (pin5) - LOAD + Sense lines should be twisted in pairs Fig 6.1 1 3 5 1 3 5 1 3 5 1 3 5 DA DB GND DA DB GND DA DB GND DA DB GND DA DB GND DA DB GND DA DB GND DA DB GND 2 4 6 2 4 6 2 4 6 2 4 6 SU1 CN502 SU2 CN502 SU3 CN502 SU4 CN502 File Name:RS-2000-SEC 2011-12-27
Test Report: RS 2000 48 2000W Front End ower Supply DESIGN ERIFY TEST Output Function Test Input Function Test rotection Function Test Control Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENIRONMENT TEST
RS-2000 series DESIGN ERIFY TEST OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 RILE & NOISE 1: 300 mp-p (Max ) I/: 230AC O/:FULL LOAD 1: 90.4 mp-p (Max ) 2 OUTUT OLTAGE ADJUST RANGE CH1: 42 ~ 56 I/: 230 AC I/: 180 AC O/:MIN LOAD 40.560 40.580 ~ ~ 57.72 57.74 / 230 AC / 180 AC 3 OUTUT OLTAGE TOLERANCE 1: 1%~ -1 % (Max) I/: 180AC / 264 AC O/:FULL/ MIN LOAD 1: 0.06 %~ -0.06 % 4 LINE REGULATION 1:0.5 %~ -0.5% (Max) I/:180 AC ~ 264 AC O/:FULL LOAD 1: 0.012 %~ -0.012 % 5 LOAD REGULATION 1: 0.5 %~ -0.5 % (Max) I/: 230 AC O/:FULL ~MIN LOAD 1: 0.06 %~ -0.06 % 6 SET U TIME 230AC: 1500 ms (Max) I/: 230 AC @ FULL LOAD 230AC/ 1151 ms 7 RISE TIME 230AC: 60 ms (Max) I/: 230 AC @ FULL LOAD 230AC/ 32.6 ms 8 HOLD U TIME 230AC: 10 ms (TY) I/: 230 AC @ FULL LOAD 230AC/ 18.4 ms 230AC: 16 ms (TY) I/: 230 AC @75% LOAD 230AC/ 21.7 ms p 9 OER/UNDERSHOOT TEST < +5% I/: 230 AC O/:FULL LOAD 10 DYNAMIC LOAD 1: 4800 mp-p I/: 230 AC O/:FULL /Min LOAD 90%DUTY/1KHZ TEST: <5 % 808 mp-p p Model: RS-2000-48 Test Report 2 / 7
RS-2000 series INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 INUT OLTAGE RANGE 180AC~264 AC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3= 177 HIGH-LINE+15%=300 O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF NO DAMAGE ) TEST: OK 127 ~264 2 INUT FREQUENCY RANGE 47HZ ~63 HZ NO DAMAGE OSC I/: 180 AC ~ 264 AC O/:FULL~MIN LOAD 3 OWER FACTOR 0.98 / 230 AC(TY) I/: 230 AC O/:FULL LOAD 4 EFFICIENCY 92% (TY) I/: 230 AC O/:FULL LOAD 5 INUT CURRENT 230/ 10 A (TY) I/: 230 AC @ full load TEST: OK F= 0.988 / 230 AC 92.12% I = 9.68 A/ 230 AC 115/ 16 A (TY) I/: 115 AC @ 80% load I = 15.78 A/ 115 AC 6 INRUSH CURRENT 230/ 50 A (TY) I/: 230 AC O/:FULL LOAD 7 LEAKAGE CURRENT < 2 ma / 240 AC I/: 240 AC O/:Min LOAD I = 42 A/ 230 AC L-FG: 1 ma N-FG 1 ma : ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 OER LOAD ROTECTION 105 %~ 125 % I/: 230 AC I/: 180 AC O/:TESTING 112 %/ 230 AC 112 %/ 180 AC Constant Current Limiting, unit will shut down o/p voltage after 5 sec,re-power on to recover. 2 OER OLTAGE ROTECTION CH1: 57.6 ~ 67.2 I/: 230 AC I/: 115 AC O/:MIN LOAD 62.39 / 230 AC 62.44 / 115 AC Shunt down Re- power ON 3 OER TEMERATURE ROTECTION SEC: TSW1: 80 + 5 O.T.. TSW2: 75 + 5 O.T.. NO DAMAGE I/: 230 AC O/:FULL LOAD O.T.. Active Shut down o/p voltage,recovers automatically after temperature goes down 4 SHORT ROTECTION SHORT EERY OUTUT 1 HOUR NO DAMAGE I/: 264 AC O/:FULL LOAD NO DAMAGE Constant Current Limiting, unit will shut down o/p voltage after 5 sec,re-power on to recover. Model: RS-2000-48 Test Report 3 / 7
RS-2000 series CONTROL FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 AUX ILIARY OWER (AUX) 5 @ 0.3A (4.5~ 5.5) 12 @ 0.8A (10.6~13.2) I/: 230 AC O/:FULL LOAD 5.175 11.468 2 REMOTE ON/OFF ON/OFF/+5-AUX SHORT : OWER OFF ON/OFF/+5-AUX OEN : OWER ON I/: 230 AC O/:FULL LOAD SHORT : OWER OFF OEN : OWER ON 3 REMOTE SENSE Compensate voltage drop on the load wiring up to 0.5 I/: 230 AC O/:FULL LOAD >0.5 4 DC OK Signal HIGH:OUT 80±6%out LOW:OUT 80±6%out I/: 230 AC O/:FULL LOAD HIGH : 5.338, O 80 %out LOW: 0, O 84 %out 5 Output voltage TRIM DC<0.4 o/p=100%±3% DC=1 o/p=40%±3% DC=2 o/p=60%±3% DC=3 o/p=80%±3% DC=4 o/p=100%±3% DC=4.7 o/p=115%±3% 6 OER TEM WARNING T-ALARM TSW1 & TSW2 short(0~0.5) TSW1 or TSW2 open(4.5~5.5) 7 FAN SEED CONTROL Fan Speed Load WM Duty LOW 0% 10%±5% HIGH 100% 90%±5% I/: 230 AC = <0.4 1 2 3 4 4.7 out= 100.2% 41.66% 59.10% 78.56% 99.97% 115.8% LOAD 0~100% load I/: 230 AC O/:FULL LOAD I/: 230 AC O/:TESTING 8 CURRENT SHARING SU1-SU2 < 10% I/: 230 AC O/:100%/50% LOAD 0~100% load 0~100% load 0~100% load 0~100% load 0~85.7% load TSW1 & TSW2 short: 0 TSW1 or TSW2 open: 5.346 Fan Speed Load WM Duty LOW 0% 10.12% HIGH 100% 90% O/:100% LOAD SU1: 42A SU2: 42A SU3: 42A SU4: 42A O/:50% LOAD SU1: 20.4A SU2: 21.5A SU3: 21.1A SU4: 21.1A Model: RS-2000-48 Test Report 4 / 7
RS-2000 series ENIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 TEMERATURE RISE TEST MODEL:RS-2000-24 1. ROOM AMBIENT BURN-IN:3.5HRS I/: 230AC O/: FULL LOAD Ta=33.3 2. HIGH AMBIENT BURN-IN:3HRS I/: 230AC O/: FULL LOAD Ta=52.4 NO osi ion /N ROOM AMBIENT Ta= 33.3 HIGH AMBIENT Ta= 52.4 1 BD1 30A/800 SILICON US30KB80R 56.2 76.0 2 Q603 ST30N65M5 22A/650 TO220 45.1 62.3 3 L1 TR931 41.5 58.5 4 C5 330u/400 105 30*30 XH 42.9 61.2 5 U1 TO256EN 43.8 63.0 6 Q903 FC22N60N 22A/600 TO220 50.9 71.9 T1 TF2 93-R1 55.0 73.4 8 T2 TF2094-R1 67.5 87.0 9 U2 UCC28220D SOIC-16 49.4 69.5 10 Q101 FD090N10 75A/100 TO220 52.4 71.5 11 Q105 FD090N10 75A/100 TO220 63.1 83.1 12 D110 M6060C 60A/60 TO220 61.1 80.7 13 Q533 SMN2R6-40YS 100A/40 FAK 58.2 78.4 14 C73 47u/25 L5Kh 5*11 KY 44.7 63.6 15 T3 TF2100-R1 48.8 71.7 16 C320 470u/25 UL7Kh 8*20 KY 48.0 67.0 17 RG300 YS065W WS-A017 47.3 66.3 18 C325 100u/25 L5Kh 6.3*11 KY 49.0 68.4 19 C301 1500u/16 UL10Kh 10*20 ZL 46.3 65.4 20 L100 TF2098-R3 58.4 79.1 21 C110 1500u/35 UL10Kh 12.5*30 ZLH 57.0 77.0 22 C115 1500u/35 UL10Kh 12.5*30 ZLH 52.6 72.4 23 TSW8 ST-22W-R0 80 100mm HH(H110) 54.4 73.7 24 TSW9 ST-22W-R0 80 55mm HH(H110) 51.5 68.6 2 OER LOAD BURN-IN TEST NO DAMAGE 1 HOUR ( MIN ) 3 LOW TEMERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/: 230 AC O/: 108 % LOAD I/: 230 AC O/: 100 % LOAD Ta= -35 TEST:OK TEST:OK 4 HIGH HUMIDITY HIGH TEMERATURE HIGH OLTAGE TURN ON TEST 5 TEMERATURE COEFFICIENT AFTER 12 HOURS IN CHAMBER ON CONTROL 50 I/: 272 AC O/:FULL LOAD Ta= 50 NO DAMAGE HUMIDITY= 95 %R.H + 0.03 %(0~50 ) I/: 230 AC O/:FULL LOAD TEST:OK + 0.003 %(0~50 ) Model: RS-2000-48 Test Report 5 / 7
RS-2000 series 6 IBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) TEST:OK SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 WITHSTAND OLTAGE I/-O/: 3 KAC/min I/-FG: 1.5 KAC/min O/-FG: 0.5 KAC/min I/-O/: 3.6 KAC/min I/-FG: 1.8 KAC/min O/-FG: 0.6 KAC/min I/-O/: 12.60 ma I/-FG: 10.20 ma O/-FG: 11.32 ma NO DAMAGE 2 ISOLATION RESISTANCE I/-O/:500DC>100MΩ I/-FG: 500DC>100MΩ O/-FG:500DC>100MΩ I/-O/: 500 DC I/-FG: 500 DC O/-FG: 500 DC I/-O/: 21.4 GΩ I/-FG: 18.2 GΩ O/-FG: 26 GΩ NO DAMAGE 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 40 A / 2min 6 mω E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 HARMONIC EN61000-3-2 CLASS A CLASS D 2 CONDUCTION EN55022 CLASS B 3 RADIATION EN55022 CLASS A 4 E.S.D EN61000-4-2 INDUSTRY AIR:8K / Contact:4K I/: 220/230/240 AC/60HZ O/:100%75%50%25% LOAD I/: 230 AC (50HZ) O/:FULL/50% LOAD I/: 230 AC (50HZ) O/:FULL LOAD I/: 230 AC/50HZ O/:FULL LOAD ASS ASS Test by certified Lab ASS Test by certified Lab CRITERIA A 5 E.F.T EN61000-4-4 INDUSTRY INUT: 2K I/: 230 AC/50HZ O/:FULL LOAD CRITERIA A 6 SURGE IEC61000-4-5 INDUSTRY L-N :2K L,N-E:4K I/: 230 AC/50HZ O/:FULL LOAD CRITERIA A 7 Test by certified Lab & Test Report repare Model: RS-2000-48 Test Report 6 / 7
RS-2000 series M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 CAACITOR LIFE CYCLE RS-2000-24 : SUOSE C110 IS THE MOST CRITICAL COMONENT I/: 230AC O/:FULL LOAD Ta= 25 LIFE TIME=595726 HRS I/: 230AC O/:FULL LOAD Ta= 50 LIFE TIME=98887 HRS I/: 230AC O/:75% LOAD Ta= 50 LIFE TIME=173473 HRS I/: 230AC O/:50% LOAD Ta= 50 LIFE TIME=259367 HRS 2 MTBF MIL-HDBK-217F NOTICES2 ARTS COUNT TOTAL FAILURE RATE: 46.3 K HRS 3 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure : Above 30,000 hours @ TA 50 COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 ower Transistor ( D to S) or (C to E) eak oltage 2 Diode eak oltage Q900 Rated FC22N60N 22A/600 Q100 Rated IRFB4227bF 65A/200 Q103 Rated IRFB4227bF 65A/200 3 Input Capacitor oltage C5 Rated 330u/400 105 30*30 XH I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2) Output Short (3)Full load continue I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2) Output Short (3)Full load continue I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2) Output Short (3)Full load continue I/:High-Line +3 = 267 O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 460 (2) (3) 454 444 (1) 198 (2) (3) (1) (2) (3) 147 198 198 106 161 (1) 377.64 (2) 378.56 (3) 386.24 4 Control IC oltage Test U2 Rated WM UCC28220D 8.4~14.5 I/:High-Line +3 = 267 O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 13.051 (2) 11.868 (3) 13.204 5 ower Transistor ( D to S) or (C to E) eak oltage Q603 Rated ST30N65M5 22A/650 I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2) Output Short (3)Full load continue (1) (2) (3) 464 456 442 DATE SAMLE TEST RESULT TESTER AROAL 2011/8/22 RD SAMLE ASS SANFORD SU INCENT TSENG 2011/9/6 RODUCT SAMLE ASS SANFORD SU INCENT TSENG 2011/10/19 RODUCT SAMLE W1110B21 ASS SANFORD SU INCENT TSENG 2003/12/12 A50-F023 Model: RS-2000-48 Test Report 7 / 7