International Conference on Soldering and Reliability 2011 (ICSR 2011) Toronto, Ontario, Canada 4-6 May 2011 ISBN:

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International Conference on Soldering and Reliability 2011 (ICSR 2011) Toronto, Ontario, Canada 4-6 May 2011 ISBN: 978-1-61839-193-3

Printed from e-media with permission by: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY 12571 Some format issues inherent in the e-media version may also appear in this print version. Copyright (2011) by Surface Mount Technology Association (SMTA) All rights reserved. Printed by Curran Associates, Inc. (2011) For permission requests, please contact Surface Mount Technology Association (SMTA) at the address below. Surface Mount Technology Association (SMTA) 5200 Wilson Road Suite 215 Edina, MN 55424 Phone: (952) 920-4682 Fax: (952) 926-1819 www.smta.org Additional copies of this publication are available from: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY 12571 USA Phone: 845-758-0400 Fax: 845-758-2634 Email: curran@proceedings.com Web: www.proceedings.com

International Conference on Soldering & Reliability May 3 6, 2011 TABLE OF CONTENTS Session 1 Chair: Polina Snugovsky, Ph.D., Celestica, Inc. Advantages of Bismuth-based Alloys for Low Temperature Pb-free Soldering and Rework, Edward Briggs, Indium Corporation Assessment of Micro-alloyed Sn-Zn as a Solder for Electronics Assembly, Keith Howell, Nihon Superior Case Histories In Failure Analysis of Electronics Assemblies Vladimir Igoshev, Ph.D., SENTEC Testing Laboratory Modeling Temperature Cycle Fatigue Life of Sn100C Solder Michael Osterman, Ph.D. CALCE, University of Maryland Studies in the Interaction of Moisture and PCBs Part 1 Bev Christian, Ph.D. and Gyubok Baik, Research in Motion Studies in the Interaction of Moisture and PCBs Part 2 Bev Christian, Ph.D., Gyubok Baik, Brandon Smith and Jordan Lui, Research in Motion Session 2 Chair: Peter Arrowsmith, Senior Consultant, ASQ CRE Ops A La Carte Whisker-Impenetrable Metal Cap Process for Electronic Assemblies Dennis Fritz, LDF Coatings Microstructure and Whisker Growth of SAC Solder Alloys with Rare Earth Additions in Different Environments Doug Perovic, University of Toronto Tin Whisker Testing and Risk Analysis Concept Stephan Meschter, Ph.D., BAE Systems Development of a Test Vehicle for the Study of Tin Whiskers Heather McCormick, P.Eng., Celestica Inc.

Characterization and Prediction of Pad-Crater Fracture in Lead-Free Compatible PCBs Jan Spelt, University of Toronto Laminate Resistance to Pad Cratering Defects: Comparative Spherical Bend Testing John McMahon, P.Eng., Celestica Inc. Application of Solder Paste in PCB Cavities Markus Leitgeb, AT&S Keynote Address Chair: Laura Turbini, Ph.D., Research In Motion Alternative Energy Sources and What it Means to the Electronic Industry Irene Sterian, P.Eng., Celestica Inc Session 3 Chair: Bev Christian, Ph.D., Research In Motion How Using Automated 3D X-Ray Inspection Can Improve Product Reliability Barbara Koczera, Tech Research USA Virtual Imaging of Interconnect Stress Test Coupon Failures Darryl Blake, Research in Motion, Ltd. Voiding Control at QFN Assembly Yan Liu, Ph.D., Indium Corporation Session 4 Chair: Tim Luke, Cookson Electronics Assembly Materials Evaluation of Tin-Copper (Sn Cu) Modified Lead-free Solder Alloys for Wave Solder Processes Dave Hillman, Rockwell Collins Assembly and Rework of a Large Surface Mount Connector with Wafers Alex Chen, Celestica Inc. Pb-Free Assembly with Low-Ag Solders for High Yield and Solder Joint Performance Pericles A. Kondos, Universal Instruments A Parametric Approach to Optimizing BGA Design for Reflow Reliability Alirezai Shirazi, Ph.D., Ryerson University

Lead-free Supply Chain Management Systems: Printed Circuit Board Assembly & Test Audit and Technology Qualification Matt Kelly, P.Eng., MBA, IBM Corporation Device Sensitivity to Post Solder Attach Processes Curtis Grosskopf, IBM Corporation Optimization of the 01005 Discrete Assembly Process Mike Berry, Celestica Inc. Session 5 Chair: Matthew Kelly, P.Eng, MBA, IBM Corporation Cleaning Flux Residues Under Low Component Gaps Mike Bixenman, DBA, Kyzen Corporation Conductive Crystals, White Residues and Decreased Reliability - The Rush to Clean No Clean Michael Konrad, Aqueous Technologies Influence of Filler Modifications on the Performance of a Novel Anisotropic Conductive Adhesive Under Temperature/Humidity Aging S. Manian Ramkumar, Ph.D., Rochester Institute of Technology How to Cope with the Next Wave in Substance Regulations Walter Jager, Intertek Critical Considerations for Conformal Coating Jason Keeping, P.Eng., Celestica Inc.