Danfoss EMC-lab. Subj: PAJ WIO Sensor 200. Marine EMC test Technical report 2009-02260 GS-VTTE Author: K. Christiansen Sign: Replace: Date: 2009-09-24 Page 1 of 28 Sent to: Tim Flintholm Fink, PAJ Systemteknik EMC-lab Summary: External power supply failure, Power supply variations page 3 The EUT are complying with: ICAS E10 section 3 and 4, DC supply. Non battery supply conditions ESD, electro static discharge page 3 The EUT's are complying with: ICAS E10 section 13, 6 kv contact discharge, 8 kv air discharge. RF radiated immunity 0,08-2 GHz page 4 The EUT's are complying with: ICAS E10 section 14, 10 V/m 1000 Hz 80% AM. Conducted low frequncy immunity 50 Hz - 10 khz page 8 The EUT's are complying with: ICAS E10 section 15. Conducted RF immunity 0,15-80 MHz page 8 The EUT's are complying with: ICAS E10 section 16, 10 Vrms 1000 Hz 80% AM. Burst transients immunity page 13 The EUT's are complying with: ICAS E10 section 17, 2 kv. Surge transients immunity page 13 The EUT's are complying with: ICAS E10 section 18, 1 kv. RF radiated emission 0,03-2 GHz page 14 The EUT's are complying with: ICAS E10 section 19, general power distribution zone. RF conducted emission 0,01-30 MHz page 17 The EUT's are complying with: ICAS E10 section 20, general power distribution zone Assignment: To test the EUT according to Delta Draft test programme A506157 and ICAS E10 2006. Specification according to datasheet PAJ 111197-902 Iout +/- 3% equal to +/- 480uA No change of alarm relay output's Subject: EUT: PAJ WIO sensor 200 marked #0003, sw 20090726-1
Danfoss EMC-lab 2009-02260 Page 2 Test setup: The test's where carried out at Danfoss EMC lab during the period 2009-09-9-2009-09-18. Radiated test where carried out at TDC Tpl test site in Aarhus 2009-09-10. Test setup according to ICAS E10. Sensor applied to: atmospheric air. Supply voltage: 24 Vdc Alarm relay output are connected to a resistor network + 24 VDC so that: Relay1 ON and Relay2 OFF = 12 V Relay1 ON and Realy2 ON = 8 V Relay1 OFF and Realy2 OFF = 24 V List of instruments at page 17 Picture of testsetup at page 18-28
Danfoss EMC-lab 2009-02260 Page 3 Power supply variations Test is carried out as specified in E10 section 3 and 4, DC supply requirements. Voltage ripple frequency and wave shape is not specified in E10 section 4; 50Hz sine is used. Cycle time and wave shape of Voltage cyclic variation is not specified in E10 section 4; 0.5 Hz square wave is used. Duration of DC-supply test is not specified in E10 section 4; test duration of 1 minute is used in all tests. Test equpment: AC source HP6813A QK 73285 SW/PC QK 67748 Tested as non-battery supply. Tests Test levels Observed output deviations before /after variation E10-3 : Supply failure (3 * 30 sec dropouts within 5 min.) 0 VDC ok E10-4: Voltage tol. Cont +10% 26,4 VDC ok E10-4: Voltage tol. Cont -10% 21,6 VDC ok E10-4: Voltage cyclic var. +5% 25,2 VDC ok 0,5Hz square wave E10-4: Voltage cyclic var. -5% 22,8 VDC ok 0,5Hz square wave E10-4: 10% voltage ripple 10 % 24 VDC ok + 2,4 Vrms 50Hz ripple Result: Test passed. ESD, electro static discharge Test equipment: Keytek minizap 15 ICAS E10 section 13 Test setup according to IEC 61000-4-2 EUT are exposed to 10 discharge of each polarity, between each discharge the charge is removed from the EUT. Testvalue is 6 kv for contact mode and 8 kv for air mode. EUT are placed on 10 cm isolated support. Result: Test passed
Danfoss EMC-lab 2009-02260 Page 4 RF immunity 0,08-2 GHz Test setup according to E10 section 14, test distance 3 m, anechoic chamber. Cable length approx. 5 m. Test level is 10 V/m, 1000 Hz 80 % AM Results: Test passed Telelaboratoriet RF Radiated Immunity DC current Date : 10 Sep 2009 Time: 11:09:50 Annex no. : Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL I out 8.2m 8m 7.8m 7.6m 7.4m 7.2m 7m 6.8m 6.6m 6.4m 6.2m 6m 80 5.8m90 100 200 300 400 500 600 700 8009001k Rec. signal, Hor Rec. signal, Ver X-axis: Frequency [MHz] Y-axis: Level [A] Measurement conditions: Recorded signal: DC current Test setup... : Ant, 80 to 1000 MHz, 500W, EMCO Bilog Test level... : 15 V/m Cal. file #1. : HF17H Freq. step... : 1 % Cal. file #2. : HF17V Delay... : 1 s Cal. ID... : 78/16/3, 78/16/3 Modu. source. : Internal Modu. level.. : 80 % Modu. freq... : 1000 Hz Meas. offset. : 0
Danfoss EMC-lab 2009-02260 Page 5 Telelaboratoriet RF Radiated Immunity DC voltage Date : 10 Sep 2009 Time: 11:23:40 Annex no. : Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL Relay output 12 V = Relay1 ON 8 V = Relay2 ON 20 18 16 14 12 10 8 6 4 2 80 0 90 100 200 300 400 500 600 700 8009001k Rec. signal, Hor Rec. signal, Ver X-axis: Frequency [MHz] Y-axis: Level [V] Measurement conditions: Recorded signal: DC voltage Test setup... : Ant, 80 to 1000 MHz, 500W, EMCO Bilog Test level... : 15 V/m Cal. file #1. : HF17H Freq. step... : 1 % Cal. file #2. : HF17V Delay... : 1 s Cal. ID... : 78/16/3, 78/16/3 Modu. source. : Internal Modu. level.. : 80 % Modu. freq... : 1000 Hz Meas. offset. : 0
Danfoss EMC-lab 2009-02260 Page 6 Telelaboratoriet RF Radiated Immunity DC voltage Date : 10 Sep 2009 Time: 12:18:47 Annex no. : Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL Relay output 12 V = Relay1 ON 8 V = Relay2 ON 20 18 16 14 12 10 8 6 4 2 1k 0 Rec. signal, Hor Rec. signal, Ver 2k X-axis: Frequency [MHz] Y-axis: Level [V] Measurement conditions: Recorded signal: DC voltage Test setup... : Horn antenna 1 to 2 GHz Test level... : 10 V/m Cal. file #1. : HF15H Freq. step... : 1 % Cal. file #2. : HF15V Delay... : 1 s Cal. ID... : 87/16/10, 87/16/10 Modu. source. : Internal Modu. level.. : 80 % Modu. freq... : 1000 Hz Meas. offset. : 0
Danfoss EMC-lab 2009-02260 Page 7 Telelaboratoriet RF Radiated Immunity DC current Date : 10 Sep 2009 Time: 12:23:10 Annex no. : Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL I output 8.2m 8m 7.8m 7.6m 7.4m 7.2m 7m 6.8m 6.6m 6.4m 6.2m 6m 1k 5.8m 2k Rec. signal, Hor Rec. signal, Ver X-axis: Frequency [MHz] Y-axis: Level [A] Measurement conditions: Recorded signal: DC current Test setup... : Horn antenna 1 to 2 GHz Test level... : 10 V/m Cal. file #1. : HF15H Freq. step... : 1 % Cal. file #2. : HF15V Delay... : 1 s Cal. ID... : 87/16/10, 87/16/10 Modu. source. : Internal Modu. level.. : 80 % Modu. freq... : 1000 Hz Meas. offset. : 0
Danfoss EMC-lab 2009-02260 Page 8 Conducted low frequency immunity 50Hz 10kHz Setup as specified in E10 section 15 Frequency is swept from 50Hz to 10 khz with a sweep duration time of 300 sec. LF signal from KEPCO power amp + function generator Agilent 33120A 3 Vrms Results: 0 Vrms Iout = 7,85 ma 3 Vrms 50 Hz - 10 khz Iout = 7,85 ma No action of alarm relays Test passed. Conducted RF immunity 0,15-80 MHz ICAS E10 section 16, 15 Vrms 1000 Hz 80% AM. EUT's where placed on 10 cm isolated support and housing terminated to groundplane. Results: Max deviation of Iout = +96 ua No alarm relay actions Test passed
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Danfoss EMC-lab 2009-02260 Page 15 Burst transients immunity ICAS E10 section 17, testlevel 2 kv. Testsetup according to IEC 61000-4-4 Test equipment NSG 1025 Coupling method: clamp EUT's are placed on 10 cm isolated support The shielded power/ Iout is exposed to 2 kv The shielded alarm relay output is exposed to 2 kv Observation time at each polarity: 5 min. Result: Deviation of Iout < 100 ua No alarm relay actions Test passed Surge transients immunity ICAS E10 section 18, testlevel 1 kv for Asym mode and 0,5 kv for diff. mode. Testsetup according to IEC 61000-4-5 for shielded cable, no test method is stated i IACS E10 for shielded cables. Test equipment Hafely PC-6-288, FP20/3-3 Cables are extended to 20m and transients are exposed through 20m of the cable screen. Generator impedance 2 ohm EUT's are placed on 10 cm isolated support 5 transients of each polarity Peak impulse current and peak voltage are observed during test Impulse voltage setting 0,5 kv 0,39-0,44 kv Peak and 87-108 A peak Impulse voltage setting 1 kv 0,9-0,91 kv peak and 203-220 A peak Values varies with impulse polarity No change in values indicates breakdown of any components Result: Deviation of Iout < 100 ua No alarm relay actions Test passed
Danfoss EMC-lab 2009-02260 Page 16 RF radiated emission 0,03-2 GHz ICAS E10 section 19, general power distribution zone. Test setup according to Cispr 16-1 and E10, measuring distance 3m, anechoic chamber, Tpl testlab Aarhus. Cable length approx. 5 m. Measuring detector is Peak giving the highest possible value (shortest measuring time). Frequency range 0,15-30 MHz Measuring procedure as described in GL Guidelines Part 7 chapter 2 section 22 Magnetic field is measured and compared to limit values for E-field subtracted by 51,5 db giving new limit values for general power distribution zone. Result: Test passed 60 TELELABORATORIET EMISSION LEVEL[ dbua/m] PEAK RADIATED EMISSION 10 Sep 2009 10:04:08 LOOP. 3m 40 PAJ WIO Sensor 200 #0003 SW: 20090726-1 antenna parallel SHALL 20 0 Limit -20.01.1 1 10 30 FREQUENCY [MHz]
Danfoss EMC-lab 2009-02260 Page 17 60 TELELABORATORIET EMISSION LEVEL[ dbua/m] PEAK RADIATED EMISSION 10 Sep 2009 10:10:23 LOOP. 3m 40 PAJ WIO Sensor 200 #0003 SW: 20090726-1 antenna vinkelret SHALL 20 0 Limit -20.01.1 1 10 30 FREQUENCY [MHz] 100 TELELABORATORIET EMISSION LEVEL[ dbuv/m] PEAK RADIATED EMISSION 10 Sep 2009 09:26:57 BILOG 3m PAJ WIO Sensor 200 #0003 SW: 20090726-1 80 SHALL 60 40 Limit 20 30 100 1000 FREQUENCY [MHz]
Danfoss EMC-lab 2009-02260 Page 18 120 TELELABORATORIET EMISSION LEVEL[ dbuv/m] PEAK 10 Sep 2009 10:47:17 RADIATED EMISSION EMCO horn 3m 100 PAJ WIO Sensor 200 #0003 SW: 20090726-1 antenna horizontal SHALL 80 60 40 1000 2000 FREQUENCY [MHz] 120 TELELABORATORIET EMISSION LEVEL[ dbuv/m] PEAK 10 Sep 2009 10:40:20 RADIATED EMISSION EMCO horn 3m 100 PAJ WIO Sensor 200 #0003 SW: 20090726-1 antenna vetical SHALL 80 60 40 1000 2000 FREQUENCY [MHz]
Danfoss EMC-lab 2009-02260 Page 19 RF conducted emission 0,01-30 MHz ICAS E10 section 20, general power distribution zone Testsetup according to Cispr 16 Result Test passed
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Danfoss EMC-lab 2009-02260 Page 24 Instruments: At Tpl lab Generator: R&S type SMG-3B no. 883 554/033 or no. 883 554/034. Amplifiers: 20-220 MHz, 1 kw AR type 1000L, no. 10273 200 MHz - 1000 MHz, 500 W AR type 1000M5, no. L202152. Antennas: Biconical 20-220 MHz EMCO type 3109, no. 8907-2413 Log. periodic 200-1000 MHz AR type AT1000 no. 9948/134. Amplifiers : 80 MHz - 1000 MHz, 500 W AR type 1000M5 no. L202152. Antenna: Bilog 80-1000 MHz EMCO type EM-6917, no. JT300768. Software: M18400. Bilog antenna EMCO type 3141, no. 9703-1037. Antenna preamplifier: Trontech W1.G2H, no. J00101. Spectrumanalyzer: HP type 8566B, no. 2848A17123 or 2637A03977. Quasi-peak adaptor: HP type 85650A, no. 2043A00212 or 2043A00150. Hornantenna: EMCO Model 3115 JT-L201821 Antenna cable: 1 m SUCOFLEX 106 SN 3575/6 Spectrumanalyzer: HP type 8566B, no. 2848A17123 or 2637A03977. Quasi-peak adaptor: HP type 85650A, no. 2043A00212 or 2043A00150. HP-IB optical extender type HP37204 Software: M18404 All instruments at 12 months calibration period. At Danfoss EMC-lab Conducted EMI Reciever setup, QK no. 66759 HP spectrum analyzer 8568B. HP Quasipeak Adapter 85650A. HP Preselector 85685A. Surge setup, QK-no. 66768 : Haefely Impulse tester PC6-288. Haefely Coupling Filter FP 20/3-3. Keytek Minizap ESD simulator, QK no. 66766. Fluke signal generator 6060B, QK no. 66758. Kalmus Amplifier 250LC, QK no. 69297 HP DMM 34401A, QK no. 52970 / 52722 Schaffner burst generator NSG1025, QK no. 66769 HP AC/DC power source 6813A, QK no. 73285 Kepco BOP36-12M, QK 66753 Agilent function generator 33120A, QK no. 85189 Fluke multimeter 87, QK no. 65665 Fluke multimeter 177, QK no 93112 All instruments at 12 months calibration period.
Danfoss EMC-lab 2009-02260 Page 25 ESD electro static dischage test setup
Danfoss EMC-lab 2009-02260 Page 26 Radiated immunity setup Radiated emission is similiar except another antenna
Danfoss EMC-lab 2009-02260 Page 27 Conducted LF immunity test setup
Danfoss EMC-lab 2009-02260 Page 28 RF conducted test setup
Danfoss EMC-lab 2009-02260 Page 29 Burst transient test setup
Danfoss EMC-lab 2009-02260 Page 30 Surge transient test setup
Danfoss EMC-lab 2009-02260 Page 31 Conducted EMI test setup