Precision Matters And It Pays For Itself Hall 5 Booth E17 Tubes and Profiles: Full Measurement and Control in All Manufacturing Processes
Complex Profiles Perfect Real-Time Monitoring of Complex Profiles ZUMBACH s powerful, modular PROFILEMASTER SPS systems exceed even the highest quality expectations. Thanks to their intelligent light section technology, the PROFILEMASTER SPS systems record 4000 contour points per sub-segment and detect process problems reliably at early stages. Solution: PROFILEMASTER SPS integrated MFS system* for continuous and stable data collection sturdily built for harsh hot rolling conditions up to 1200 C records all product data for the QC department remote data analysis * MFS = Measuring Frame Stabilisation
Non-Contact Quality Control All Eyes on Your Process 12 000 Times Per Second STEELMASTER SMR is the benchmark for non-contact quality control of profiles. Whether it is a round, oval, hexagonal or flat product, cold or hot rolled steel profiles, products with short lengths or high-speed processes the high scanning rates always ensure a clear image. The measured data is compiled in millisecond intervals. Not only is this extremely fast, but also absolutely precise. Solutions: STEELMASTER SMR, SMO, SMS completely contact-free transmission system for energy and signals detects geometrical faults and rolling errors computes 10 cross-sections per second, enables fast readjustments and minimizes scrap production STEELMASTER SMO: Square, hexagonal and flat products are measured with a high point to point resolution at the corner of their fullest extent. STEELMASTER SMS: Easily integrated and perfectly suited for round products. SMS devices are similarly built to SMO devices except for the oscillating mechanism. They are very compact and solid.
Cold-rolled, drawn, extruded Profiles Measure Precision Profiles Independent of Position and Twist In-line height and width measurement with the oscillating DVW 1 device in combination with ODAC laser gauges guarantee a highly precise measurement independent of the product s torsional position. DVW 1, ODAC Thanks to the continuous oscillating motion of the laser gauge combined with the electronic minimal value detection of the respective size, the measurement of height (or thickness) is very accurate. The oscillating device works reliably without interruption or maintenance.
Straightness Centerless Grinding The Precision of ODAC Laser Scanners Is Very Versatile Continuous Straightness Measurement with Start and End Filtering Detect every bend use precision ODAC sensor technology to determine diameter and position. Combined with high-performance software, the system detects every deviation from the desired straightness. The measured diameter is analysed with the system in real-time. Hence the straightening can be carried out immediately after the deviation is detected. ODAC ODAC ODAC Quality Control in Centerless Grinding Centreless grinding process is often with an environment characterized by metal dust, cooling liquids and high-frequency vibrations. Still diameter, ovality and polygonality have to be measured precisely. Thanks to ODAC laser measuring technology, a very accurate quality control in peeling and centreless grinding can be guaranteed even if it is carried out in less than ideal circumstances. Add to this the possibility of giving the grinding machine controlling feedback in order to automate the adjustment of the grinding machine s setup. This means that wear can be compensated by a regulation of the grinding/cutting heads. Therefore, the desired tolerances can be adhered to at all times.
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