SECIFICATION MODEL OUTUT INUT ROTECTION FUNCTION ENVIRONMENT SAFETY & EMC (Note 4) OTHERS NOTE DC VOLTAGE RATED CURRENT CURRENT RANGE RATED OWER HRG-600-3.3 HRG-600-5 HRG-600-7.5 HRG-600- HRG-600-5 HRG-600-4 HRG-600-36 HRG-600-48 RILE & NOISE (max.) Note. 00mVp-p 00mVp-p 00mVp-p 0mVp-p 50mVp-p 50mVp-p 00mVp-p 40mVp-p VOLTAGE ADJ. RANGE VOLTAGE TOLERANCE Note.3 LINE REGULATION LOAD REGULATION SETU, RISE TIME HOLD U TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE OWER FACTOR (Typ.) EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT OVERLOAD OVER VOLTAGE OVER TEMERATURE TEM. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE HARMONIC CURRENT Note.5 EMI CONDUCTION & RADIATION EMS IMMUNITY MTBF DIMENSION ACKING 600W Single Output with FC Function 3.3V 5V 7.5V V 5V 4V 36V 48V 0A 0A 80A 53A 43A 7A 7.5A 3A 0 ~ 0A 0 ~ 0A 0 ~ 80A 0 ~ 53A 0 ~ 43A 0 ~ 7A 0 ~ 7.5A 0 ~ 3A 396W 600W 600W 636W 645W 648W 630W 64W.8 ~ 3.8V 4.3 ~ 5.8V 6.8 ~ 9V 0. ~ 3.8V 3.5 ~ 8V.6 ~ 8.8V 8.8 ~ 39.6V 40.8 ~ 55.V.0%.0%.0%.0%.0%.0%.0%.0% 0.5% 0.5% 0.5% 0.3% 0.3% 0.% 0.% 0.%.0%.0%.0% 0.5% 0.5% 0.5% 0.5% 0.5% 000ms, 50ms/30VAC 6ms/30VAC 500ms, 50ms/5VAC at full load 6ms/5VAC at full load 85 ~ 64VAC 0 ~ 370VDC 47 ~ 63Hz F>0.94/30VAC 78.5% 8% 8.5A/5VAC 35A/5VAC <.ma / 40VAC F>0.99/5VAC at full load 5A/30VAC 70A/30VAC 05 ~ 35% rated output power 86% 88% 88% 88% 89% 89% rotection type : Constant current limiting, recovers automatically after fault condition is removed 3.96 ~ 4.6V 6 ~ 7V 9.4 ~ 0.9V 4.4 ~ 6.8V 8.8 ~.8V 30 ~ 34.8V 4.4 ~ 48.6V 57.6 ~ 67.V rotection type : Shut down o/p voltage, re-power on to recover 80 5 (TSW)detect on heatsink of power transistor 90 5 (TSW) detect on heatsink of power doide for 3.3V,5V,7.5V ; 00 5 (TSW) detect on main power output choke for others rotection type : Shut down o/p voltage, recovers automatically after temperature goes down 5V STANDBY 5VSB : 5V@0.3A ; tolerance 5%, ripple : 50mVp-p(max.) DC OK SIGNAL REMOTE CONTROL SU turn on : 3.3 ~ 5.6V ; SU turn off : 0 ~ V RC+ / RC-: 4 ~ 0V or open = power on ; 0 ~ 0.8V or short = power off WORKING TEM. -30 ~ +70 (Refer to output load derating curve) WORKING HUMIDITY 0 ~ 90% RH non-condensing STORAGE TEM., HUMIDITY -40 ~ +85, 0 ~ 95% RH 0.03%/ (0 ~ 50 ) 0 ~ 500Hz, 5G 0min./cycle, 60min. each along X, Y, Z axes UL60950-, TUV EN60950- approved I/-O/:3KVAC I/-FG:.5KVAC O/-FG:0.5KVAC I/-O/, I/-FG, O/-FG:00M Ohms / 500VDC / 5 Compliance to EN550 (CISR) Class B Compliance to EN6000-3-,-3 / 70% RH Compliance to EN6000-4-,3,4,5,6,8,, ENV5004, EN5504, EN6000-6-, heavy industry level, criteria A 47.7K hrs min. MIL-HDBK-7F (5 ) 8*05*63.5mm (L*W*H).58Kg;8pcs/3.6Kg/.34CUFT HRG-600 series Jameco SKU Number: 0930 File Name:HRG-600-SEC 009-07-8
600W Single Output with FC Function HRG-600 series Jameco SKU Number: 0930 Mechanical Specification Case No. 977A Unit:mm 5.4 3.8 Air flow direction 8. 0 I/ 3 63.5 0.75 4-M4 L=6 3 4 5 6 O/ 9. 9 0 05 8 5.4 3.8 LED (Vo ADJ.)SVR max. 8-M4 L=4 (Both Sides) 8max. 38.3.5 63.5 AC Input Terminal in No. Assignment DC Output Terminal in No. Assignment in No. Assignment in No. Assignment AC/L ~3 -V AC/N 4~6 +V 3 FG Block Diagram I/ FG Derating Curve 5 00 80 EMI FILTER ACTIVE INRUSH CURRENT LIMITING RECTIFIERS & FC O.T.. FC CONTROL Connector in No. Assignment() : HRS DF-0D-DS or equivalent in No. Assignment in No. AUXG 6,8 AUX 7 3 RC+ 9 4 RC- 0 5 CS AUX OWER OWER SWITCHING O.L.. WM CONTROL Output Derating VS Input Voltage 00 90 80 70 Assignment GND DC-OK +S -S RECTIFIERS & FILTER RECTIFIERS & FILTER DETECTION CIRCUIT O.T.. O.V.. REMOTE CONTROL Mating Housing HRS DF-0DS or equivalent Terminal HRS DF-**SC or equivalent WM fosc : 70KHz CURRENT SHARING Ta = 5 AUX AUXG +S +V -V -S DC OK CS RC+ RC- LOAD (%) 50 0 LOAD(%) 60 50 40-30 0 0 0 30 40 50 60 70 AMBIENT TEMERATURE ( ) (HORIZONTAL) 90 00 5 35 55 64 INUT VOLTAGE (V) 60Hz File Name:HRG-600-SEC 009-07-8
600W Single Output with FC Function HRG-600 series Jameco SKU Number: 0930 Function Description of in No. Function Description AUXG Auxiliary voltage output ground. The signal return is isolated from the output terminals (+V & -V). AUX Auxiliary voltage output, 4.6~5.5V, referenced to pin (AUXG). The maximum load current is 0.3A. This output has the built-in oring diodes and is not controlled by the "remote ON/OFF control". 3 4 RC+ RC- 5 CS Turns the output on and off by electrical or dry contact between pin 4 (RC-), Short: ower OFF, Open: ower ON. Remote control ground. Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance between units. 6,8 GND This pin connects to the negative terminal(-v). Return for DC-OK signal output. 7 DC-OK DC-OK signal is a TTL level signal, referenced to pin8(dc-ok GND). High when SU turns on. 9 +S ositive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. 0 -S Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. Function Manual.Remote Sense The remote sensing compensates voltage drop on the load wiring up to 0.5V. AUX AUXG 0 9 RC- GND RC+ CS 0 GND DC-OK 9 -S +S +S + - -S (in9) LOAD (in0) Fig. Sense lines should be twisted in pairs.dc-ok Signal DC-OK signal is a TTL level signal. High when SU turns on. Between DC-OK(pin4) and GND(pin3) 3.3 ~ 5.6V 0 ~ V Output Status ON OFF 0 9 AUX RC- GND AUXG RC+ CS GND DC-OK 0 -S +S 9 Fig. File Name:HRG-600-SEC 009-07-8
600W Single Output with FC Function HRG-600 series Jameco SKU Number: 0930 3.Remote Control The SU can be turned ON/OFF by using the "Remote Control" function. Between RC+(pin3) and RC-(pin4) SW ON (Short) SW OFF (Open) Output Status OFF ON 0 9 0 -S +S 9 SW Fig 3. 4.Current Sharing with Remote Sensing (Only for 4V, 36V and 48V) HRG-600 has the built-in active current sharing function and can be connected in parallel to provide higher output power : ()arallel operation is available by connecting the units shown as below. (+S,-S,CS and GND are connected mutually in parallel). ()Difference of output voltages among parallel units should be less than %. (3)The total output current must not exceed the value determined by the following equation. (output current at parallel operation)=(rated current per unit) (Number of unit) 0.9 (4)In parallel operation units is the maximum, please consult the manufacturer for applications of more connecting in parallel. (5)The power supplies should be paralleled using short and large diameter wiring and then connected to the load. SU SU SU3 SU4 -V -V -V -V +V +V +V +V SU SU SU3 SU4 0 AUXG RC+ CS DC-OK +S 0 AUXG RC+ CS DC-OK +S 0 AUXG RC+ CS DC-OK +S 0 AUXG RC+ CS DC-OK +S 9 AUX AUXG RC- RC+ GND CS GND DC-OK AUX RC- GND GND -S 9 AUX RC- GND GND -S 9 AUX RC- GND GND -S 9 AUX RC- GND GND -S +V -V LOAD Sense lines should be twisted in pairs Fig 4. Note :.In parallel connection, maybe only one unit (master) operate if the total output load is less than % of rated load condition. The other SU (slave) may go into standby mode and its output LED and relay will not turn on..% min. of dummy load is required. File Name:HRG-600-SEC 009-07-8
600W Single Output with FC Function HRG-600 series MODEL:HRG-600-4 OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT RILE & NOISE V: 50 mvp-p (Max ) I/: 30VAC O/:FULL LOAD V: 6 mvp-p (Max ) OUTUT VOLTAGE ADJUST RANGE CH:.6 V~ 8.8 V I/: 30 VAC I/: 5 VAC O/:MIN LOAD 0.9 0.9 V~ V~ 30.46 30.46 V/ 30 VAC V/ 5 VAC 3 OUTUT VOLTAGE TOLERANCE V: %~ - % (Max) I/: 00 VAC / 64 VAC O/:FULL/ MIN LOAD V: 0. %~ -0. % 4 LINE REGULATION V: 0. %~ -0. % (Max) I/: 00 VAC ~ 64 VAC O/:FULL LOAD V: 0.05 %~ -0.05 % 5 LOAD REGULATION V: 0.5 %~ -0.5 % (Max) I/: 30 VAC O/:FULL ~MIN LOAD V: 0.08 %~ -0.08 % 6 SET U TIME 30VAC: 5 VAC: 000 500 ms (Max) ms (Max) I/: 30 VAC I/: 5 VAC O/:FULL LOAD 30VAC/ 5VAC/ 54 08 ms ms 7 RISE TIME 30VAC: 50 ms (Max) I/: 30 VAC 30VAC/ 3 ms 5VAC: 50 ms (Max) I/: 5 VAC 5VAC/ 3 ms O/:FULL LOAD 8 HOLD U TIME 30VAC: 5VAC: 6 6 ms (TY) ms (TY) I/: 30 VAC I/: 5 VAC O/:FULL LOAD 30VAC/ 5VAC/ 6 ms ms 9 OVER/UNDERSHOOT TEST < +5% I/: 30 VAC O/:FULL LOAD 0 DYNAMIC LOAD V: 400 mvp-p I/: 30 VAC O/:FULL /Min LOAD 90%DUTY/KHZ TEST: < 5 % 58 mvp-p Model: HRG-600-4 Test Report / 6
600W Single Output with FC Function HRG-600 series INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT INUT VOLTAGE RANGE 85VAC~64 VAC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3V= 97 V HIGH-LINE+5%=300 V O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 0MIN ( AC OWER ON/OFF NO DAMAGE ) TEST: OK 5 V~64V INUT FREQUENCY RANGE 47HZ ~63 HZ NO DAMAGE OSC I/: 00 VAC ~ 64 VAC O/:FULL~MIN LOAD TEST: OK 3 OWER FACTOR 0.94 / 30 VAC(TY) I/: 30 VAC F= 0.957 / 30 VAC 0.99 / 5 VAC(TY) I/: 5 VAC O/:FULL LOAD F= 0.998 / 5 VAC 4 EFFICIENCY 88% (TY) I/: 30 VAC 88.7 % O/:FULL LOAD 5 INUT CURRENT 30V/ 5 A (TY) I/: 30 VAC I = 3.34 A/ 30 VAC 5V/ 8.5 A (TY) I/: 5 VAC I = 6.64 A/ 5 VAC O/:FULL LOAD 6 INRUSH CURRENT 30V/ 70 A (TY) I/: 30 VAC I = 6 A/ 30 VAC 5V/ 35 A(TY) I/: 5 VAC I = 3 A/ 5 VAC COLD START O/:FULL LOAD 7 LEAKAGE CURRENT <. ma / 40 VAC I/: 64 VAC O/:Min LOAD L-FG: 0.9 ma N-FG: 0.8 ma ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT OVER LOAD ROTECTION 05 %~ 35 % I/: 30 VAC I/: 5 VAC O/:TESTING OVER VOLTAGE ROTECTION CH:30V~ 34.8 V I/: 30 VAC I/: 5 VAC O/:MIN LOAD 3 OVER TEMERATURE ROTECTION SEC: TSW: 80 + 5 detect on heatsink of power transistor TSW: 00 + 5 detect on heatsink of power diode NO DAMAGE 4 SHORT ROTECTION SHORT EVERY OUTUT HOUR NO DAMAGE I/: 30 VAC O/:FULL LOAD I/: 64 VAC O/:FULL LOAD 7 %/ 30 VAC 7 %/ 5 VAC Constant current limiting, recovers automatically after fault condition is removed 3.76 V/ 30 VAC 3.7 V/ 5 VAC Shut down Re- power ON O.T.. Active Shut down o/p voltage, recovers automatically after temperature goes down NO DAMAGE Constant current limiting, recovers automatically after fault condition is removed Model: HRG-600-4 Test Report / 6
600W Single Output with FC Function HRG-600 series CONTROL FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT DC OK SIGNAL SU turn on : 3.3 ~ 5.6V ; SU turn off : 0 ~ V REMOTE CONTROL Rc+ / Rc- 4 ~ 0V or open = power on 0 ~ 0.8V or short = power off I/: 30 VAC O/:FULL LOAD I/: 30 VAC O/:FULL LOAD SU turn on : 5.9 V SU turn off : 0 V 3.5V ~ 0 V OWER ON 0V ~ 3.4 V OWER OFF 3 CURRENT SHARING SU-SU < 0% I/: 30 VAC O/:90% LOAD / 50% LOAD 4 REMOTE SENSE >0.5V I/: 30 VAC 5 AUX OWER 4.75V~5.5V / 0.3A Ripple:50mV O/:FULL LOAD I/: 30 VAC O/:FULL LOAD 6 No load power consumption <0.75W I/: 30 VAC O/:NO LOAD 7 FAN ON/OFF control test ---- I/: 30 VAC O/:TESTING O/:90% SU:745 W SU:747 W SU3:746 W SU4:73 W O/:50% SU: 369 W SU: 368 W SU3: 374 W SU4: 365 W 0.5V 4.94V/0.3A Ripple: 39 mv 0.4W > 8.%LOAD FAN ON < 5.8 %LOAD FAN OFF Model: HRG-600-4 Test Report 3 / 6
600W Single Output with FC Function HRG-600 series ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT TEMERATURE RISE TEST MODEL:HRG-600-4. ROOM AMBIENT BURN-IN: HRS I/: 30VAC O/: FULL LOAD Ta= 9.. HIGH AMBIENT BURN-IN: HRS I/: 30VAC O/: FULL LOAD Ta= 58.4 NO osition /N ROOM AMBIENT Ta= 9. HIGH AMBIENT Ta=58.4 LF TR-385 3.8 60.0 BD 30A/800V US30KB80R 4.4 69.5 3 L3 TR854 40. 68. 4 Q IRF460A 0A/500V 33.5 66.8 5 D BYC0-600 0A/600V 34.3 73.8 6 C5 470u/400V 05 30*45 MXG 56.3 6.0 7 C8 00u/35V L7Kh 8*.5 YXF 33.0 63.5 8 CN TSW 90 49.8 64.7 9 C6 330u/5V L7Kh 8*6 YXG 54.7 60.9 0 U CM6800GI 47.6 6.7 T TF8 40.7 84.8 T TR-435 44.7 60.5 3 Q3 IRF460A 0A/500V TO47 4.9 8.8 4 Q00 MBR0H00CT 0A/00V 38.4 8.7 5 L00 TR859 39. 76.4 6 C06 000u/35V UL0Kh.5*0 ZLH 34.7 70. 7 C50 47u/50V L5Kh 6.3* YXF 34.8 75. 8 RG RG L78CV.0A/V 33. 7.8 9 C5 47u/50V L5Kh 6.3* YXF 38. 67.8 0 CN0 TSW 90 38.4 66.7 C3 00U/0V KY 34.9 6. C5 u/50v L5Kh 5* KY 5.9 6.5 3 C35 u/50v L5Kh 5* KY 9. 60.5 4 T900 TF-388 3.8 65.7 5 ZD900 TVS 6KE50A 38.4 66.3 6 U900 TNY75N 34.9 6.7 7 Q03 BYV3E-00 0A/00V TO0 5.9 80.4 OVER LOAD BURN-IN TEST NO DAMAGE HOUR ( MIN ) 3 LOW TEMERATURE TURN ON AFTER HOUR TURN ON TEST I/: 30 VAC O/: 6 % LOAD I/: 30 VAC O/:00 % LOAD Ta= -35 TEST:OK TEST:OK 4 HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST 5 TEMERATURE COEFFICIENT AFTER HOURS IN CHAMBER ON CONTROL 50 I/: 7 VAC O/:FULL LOAD Ta= 50 NO DAMAGE HUMIDITY= 95 %R.H + 0.03 %(0~50 ) I/: 30 VAC O/:FULL LOAD TEST:OK + 0.004 %(0~50 ) Model: HRG-600-4 Test Report 4 / 6
600W Single Output with FC Function HRG-600 series 6 VIBRATION TEST Carton & Set () Waveform: Sine Wave () Frequency:0~500Hz (3) Sweep Time:0min/sweep cycle (4) Acceleration:5G (5) Test Time: hour in each axis (X.Y.Z) (6) TEST:OK SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT WITHSTAND VOLTAGE I/-O/: 3 KVAC/min I/-O/: 3.6 KVAC/min I/-O/: 6.33 ma I/-FG:.5 KVAC/min I/-FG:.8 KVAC/min I/-FG: 5.38 ma O/-FG: 0.5 KVAC/min O/-FG: 0.6 KVAC/min O/-FG: 4. ma NO DAMAGE ISOLATION RESISTANCE I/-O/:500VDC>00MΩ I/-FG: 500VDC>00MΩ O/-FG:500VDC>00MΩ I/-O/: 500 VDC I/-FG: 500 VDC O/-FG: 500 VDC /70%RH I/-O/: 6.4 GΩ I/-FG: 9 GΩ O/-FG: 30 GΩ NO DAMAGE 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 00 mω 4 AROVAL TUV: Certificate NO :R 50530 UL: File NO : 40 A / min / 70%RH mω E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT HARMONIC EN6000-3- CLASS A CLASS D CONDUCTION EN550 CLASS B 3 RADIATION EN550 CLASS B 4 E.S.D EN6000-4- INDUSTRY AIR:8KV / Contact:4KV I/: 30 VAC/50HZ O/:FULL LOAD I/: 30 VAC (50HZ) O/:FULL/50% LOAD I/: 30 VAC (50HZ) O/:FULL LOAD I/: 30 VAC/50HZ O/:FULL LOAD ASS ASS Test by certified Lab ASS Test by certified Lab CRITERIA A 5 E.F.T EN6000-4-4 INDUSTRY INUT: KV 6 SURGE IEC6000-4-5 INDUSTRY L-N :KV L,N-E:4KV I/: 30 VAC/50HZ O/:FULL LOAD I/: 30 VAC/50HZ O/:FULL LOAD CRITERIA A CRITERIA A 7 Test by certified Lab & Test Report repare Model: HRG-600-4 Test Report 5 / 6
600W Single Output with FC Function HRG-600 series M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT CAACITOR LIFE CYCLE HRG-600-4 :SUOSE C 06 IS THE MOST CRITICAL COMONENT I/: 30VAC O/:FULL LOAD Ta= 5 LIFE TIME= 04763 HRS I/: 30VAC O/:FULL LOAD Ta= 50 LIFE TIME= 3873.8 HRS MTBF MIL-HDBK-7F NOTICES ARTS COUNT TOTAL FAILURE RATE: 47.7K HRS COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT ower Transistor ( D to S) or (C to E) eak Voltage Q3 Rated SW0N60C3 :0.7A/600V Diode eak Voltage Q00 Rated FME-0B :0A/50V Q03 Rated BYV3E-00 :0A/00V 3 Input Capacitor Voltage C5 Rated 470u/400V 05 I/:High-Line +3V = 67 V O/: ()Full Load Turn on () Output Short I/:High-Line +3V = 67 V O/: ()Full Load Turn on ()Output Short I/:High-Line +3V = 67 V O/: ()Full Load Turn on /Off () Min load Turn on /Off (3)Full Load /Min load Change () 446 V () 5 V () 0 V () () () 08 5 54 V V V () 377.5 V () 380.4 V (3) 380.5 V 4 Control IC Voltage Test U Rated CM6800GI:0V~0V I/:High-Line +3V = 67 V O/: ()Full Load Turn on /Off () Min load Turn on /Off (3)Full Load /Min load Change () 4.9 V () 4.53 V (3) 4.53 V 5.F.C Transistor ( D to S) or (C to E) eak Voltage Q Rated IRF460A 0A/500V I/:High-Line +3V = 67 V O/: ()Full Load Turn on () Output Short () () 470 44 V V DATE SAMLE TEST RESULT TESTER AROVAL 009/3/7 RD SAMLE ASS SANFORD SU VINCENT TSENG 009/6/ RODUCT SAMLE W0904A9 ASS SANFORD SU VINCENT TSENG 003// A50-F03 Model: HRG-600-4 Test Report 6 / 6