OWNER S MANUAL XXL-60 L 11 W 6 H 100 XXL-60 SUPER RACK/SMITH MACHINE XXL-60 / XXL-1 L 1 W 1 H 100 AMERICA S PREMIER XXL SUPER RACKS XXL-60 Rev0 Revision Date -1-07
COLOR CHART GRAY= SUB-ASSEMBLY PARTS BLACK= HARDWARE XXL-60 Parts List XXL-60 Rev0 Item No. DESCRIPTION Rev. Part No. Qty. Item No. DESCRIPTION Part No. Qty. 1 BEARING HOUSING LEFT 0 UP 1 44 DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1-1/ BNH014 6 BEARING HOUSING RIGHT 0 UP63 1 45 DECAL-FOR BEST PERFORMANCE 1-1/4 X 1-1/ BNH0143 4 3 BOTTOM CONNECTOR 1 UP304 1 46 DECAL-NUMBERS 1-35 (TEFLON) BNH 4 4 BOTTOM SIDE FRAME LEFT 1 UP33 1 47 DECAL-WARNING KEEP HANDS AND FINGERS... BNH060 5 BOTTOM SIDE FRAME RIGHT 1 UP3 1 4 FLAT HEAD SOCKET CAP SCREW B/O 3/-16 X 1 BNH0 6 BRONZE SPACER 0. ID X 1. OD X 0.44 THK 0 UP FLAT PHILLIPS SCREW ZINC # 5 X 1/ BNH14 4 7 BRONZE SPACER 1.03 ID X 1.3 OD X 0. THK 0 UP1 FLAT WASHER 1/ ID X 1 3/4 OD X 3/16 THICK BNH0 CARRIAGE UP6 FLAT WASHER SAE B/O 1/" BNH0 36 CHROME OLYMPIC ADAPTER 0 UP14 FLAT WASHER SAE B/O 3/" BNH03 6 10 CHROME OLYMPIC BAR 0 UP 1 FLAT WASHER USS B/O 1 1/" BNH0 4 11 COUNTER BALANCE 1/ SQ X 17 1/4 UP HEX HEAD CAP SCREW GR-5 B/O 1/ X 1 1/ BNH07 1 COUNTER BALANCE CABLE 0 UP6 HEX HEAD CAP SCREW GR-5 B/O 1/- X 1 BNH0 4 CROSS BRACE 0 UP HEX HEAD CAP SCREW GR-5 B/O 1/- X 4 1/ BNH0 16 14 LAT TOP CROSS BRACE 0 UP36 1 HEX HEAD CAP SCREW GR-5 B/O 1/- X 4 1/4 BNH01 1 LINEAR SHAFT 1 1/4 X 7/16 0 UP30 5 SPRING 1 3/" ID X " OD X 4" LONG BNH06 16 OLYMPIC ADAPTER 0 UP6 1 5 HEX HEAD CAP SCREW GR-5 B/O 3/-16 X 1 BNH0 17 REAR TOP CROSS BRACE 1 UP0 1 60 HEX HEAD CAP SCREW GR-5 B/O 3/-16 X BNH0 1 REAR WEIGHT HOLDER LEFT 1 UP33 1 61 HEX KEY ALLOY 3/3" BNH0 1 1 REAR WEIGHT HOLDER RIGHT 1 UP33 1 6 HEX KEY ALLOY 5/3" BNH03 1 0 SAFETY HOOK 0 UP5 63 HEX TAP BOLT GR-5 W/HOLE Z/P 1/- X 1 BNH10 4 1 SAFETY HOOK LEFT 0 UP61 1 LARGE TUFFSTUFF LOGO DIAMOND SHAPE BNH4 SAFETY HOOK RIGHT 0 UP60 1 LINEAR BEARING SUPER SMART SSU-0 BNH06 4 3 SAFETY SPOTTER LEFT 0 UP 1 66 NYLON INSERT JAM LOCK NUT B/O 3/-16 BNH03 4 SAFETY SPOTTER RIGHT 0 UP 1 NYLON INSERT LOCK NUT B/O 1/- BNH01 SCRATCH PROTECTOR 1 X 1 7/ X 3/4 0 UP361 6 NYLON INSERT LOCK NUT B/O 5/-1.5 mm BNH1 SELECTORIZED UPRIGHT 1 UP 4 6 NYLON STEM BUTTON.0" X.17" BNH03 3 7 SHAFT RETAINER 0 UP5 NYLON STEM BUTTON 1.5 mm X mm X.5 mm BNH07 6 SIDE TOP CROSS BRACE 0 UP1 PUSH PULL PIN 5/ X 1/3 ASSY STIFF SPRING BNH SINGLE BAR-CATCH 1 UP3 PUSH PULL PIN 5/ X 3 1/ ASSY STIFF SPRING BNH5 4 30 SLOTTED PLATE 3/ X X 0 UP R1-ZZ ROLLER BEARING BNH06 4 31 SMITH LINEAR PRESS SYSTEM LEFT UPRIGHT 0 UP336 1 RETAINING RINGS SUPER 0 BNH040 4 3 SMITH LINEAR PRESS SYSTEM RIGHT UPRIGHT 0 UP337 1 ROLL PIN Z/P B/O 1/4 X 1 1/ BNH04 33 TOP CROSS BRACE 0 UP 1 76 RUBBER GRIP 1.1 ID X.1 X BNH0 ALUMINUM BLIND RIVET 3/16" #AB66A BNH0 1 77 RUBBER INSERT CAP W/GROOVE 1.5 RD X 1 BNH140 35 ALUMINUM CAP 1." RD. (CAP -1) BNH0 RUBBER WASHER 1 7/ ID X 4 1/4 OD X /16 TK BNH033 1 36 ALUMINUM INSERT CAP X 3 BNH14 4 SOCKET SET SCREW ALLOY 10-3 X 1/ BNH04 4 ALUMINUM INSERT CAP 3 SQ X.10 BNH 6 0 DECAL-IMPORTANT FOR BEST PERFORMANCE BNH14 4 ALUMINUM INSERT CAP 3 SQ X.1 BNH16 4 SOCKET SET SCREW ALLOY 3/-16 X 1/4 BNH060 4 3 ALUMINUM PULLEY 3/" X 4 1/" BNH006 SPLIT LOCK WASHER B/O 1/" BNH03 BUTTON HEAD SOCKET CAP SCREW B/O 1/4-0 X 3/ BNH16 1 SPLIT LOCK WASHER B/O 3/" BNH0 4 BUTTON HEAD SOCKET CAP SCREW B/O 3/-16 X 1 BNH01 4 HEX KEY ALLOY 7/3" BNH05 1 4 CHROME WASHER 3/ X 1 1/ BNH10 5 HEX KEY LONG ARM ALLOY 3/16" BNH01 1 43 DECAL-CAUTION 1 3/4 X 5 1/ BNH01 1 6 DECAL-DANGER ENGAGE SAFETY SPOTTER BNH14 XXL-60 Super Rack/Smith Machine
46 17 1 35 14 REV. 0 L. VIDARTE DRAWN BY: DATE: DRAWING NO. R TUFFSTUFF FITNESS EQUIPMENT INC. 5 7 1 1 4 0 3 6 11 33 10 7 5 4 30 3 7 6 6 77 5 4 0 4 4 31 5 06 XXL 60 EX 6 5 4 3 66 3 60 16 76 1 46 17 1 35 14 REV. 0 L. VIDARTE DRAWN BY: DATE: DRAWING NO. R TUFFSTUFF FITNESS EQUIPMENT INC. 5 7 1 1 4 0 3 6 11 33 10 7 5 4 30 3 7 6 6 77 5 4 0 4 4 31 5 06 XXL 60 EX 6 5 4 3 66 3 60 16 76 1 3 XXL-60 Super Rack/Smith Machine XXL-60 Super Rack/Smith Machine 4 36 36 HOLES ON THIS SIDE SEE FIG. STEP 1 FIG. STEP 1 SEE FIG. STEP 1
1 SEE FIG. A FIG. A 1 63 63 1 11
1 SEE FIG. A
T U F F S T U F F W A R R A N T Y TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and workmanship. All warranty periods begin to run from the date of delivery to the original purchaser. The warranty and remedies set forth herein are conditioned upon proper storage, installation, use and maintenance and conformance with any recommendations of TuffStuff. This warranty does not cover products not manufactured by TuffStuff or products which are altered without the express written consent of TuffStuff. This warranty as specified: 10-YEARS: structural frames and welds 1-YEAR: linear bearings, pull-pin components and moving parts 0-DAYS: finish & surface coatings, platforms, rubber grips, custom logos, rubber mats, hardware and items not specified Warranties outside the U.S. may vary. Contact TuffStuff for details The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted defective parts, as TuffStuff may elect, at TuffStuff s facility in Pomona, California, without charge to purchaser for either parts or labor. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and insurance costs on returned or replaced equipment to and from TuffStuff s facility in Pomona. THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATU- TORY WARRANTY OR IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FIT- NESS FOR A PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, WARRANTY, NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES IN- CLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE, LOSS OF USE OF EQUIP- MENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME COST, OR CLAIMS OF CUSTOMERS OR PURCHASER FROM SUCH DAMAGE. This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of the party. Contact TuffStuff Fitness Equipment, Inc. at E. Franklin Avenue, Pomona, California 1766, before returning any defective equipment. TuffStuff Fitness Equipment, Inc. E. Franklin Avenue Pomona, CA 1766, USA Ph: 0-6-1600 Fax: 0-6- E-mail: service@tuffstuff.net www.tuffstuffitness.com COMMERCIAL_WARRANTY_(0-05-010)