Coupling inductive Sensortelemetry otor loop, Pick up page 2... configuration page 3... 4... overview coupler page 5.. 15... transmission types page 16.. 20... rotor loop page 21.. 45... pick up M MANNE A Sensortelemetrie Partenaire en France FP Sensors & Instrumentation - ZI - 24 rue des Dames - 78340 LES CLAYES SUS BIS Tél. : 01 30 79 65 40 - Fax. : 01 30 54 01 43 - scom@fgp.tm.fr - www.fgpsensors.com File:...\Coupler_Katalog.cdr // 20070111
Position (Differencial transformer) Configuration Contactless distance (µ transducer) Hall sensor S N 90 to 270V AC (9 to 36 V DC) Strain gage halve brigde emote Control (option) Strain gage full brigde Thermocouple Multi Channel Sensor Signal Amplifier Coupling Inductive supply and transmission 13,56 MHz Multi Channel eceiver 0 to ±10V PT100 TD PT100 emote Cal Piezo electric M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 2
Stator loop Different Possibilities of Transmission with Manner Inductive Sensortelemetry otor loop Divisible Double loop >> (big gaps > 200 mm) Sensor signal amplifier Sensor otor loop 0..60 mm adial Pick up Pick up Induktion loop integrated Sensor signal amplifier otor loop Sensor signal amplifier with integrated rotor coil Sensor signal amplifier Sensor Magnetic field otor loop Integrated rotor coil Pick up ap: 5to30mm Join 1 sample per turn Axial pick up Sensor signal amplifier - + Piston Coil Douple transmission tandem coupler Piston telemtry Coaxial cable M MANNE A Sensortelemetrie Stator coil 1 sample per stroke Coupler 2 Coupler 1 Spot (connection rod - flying wheel) (flying wheel - fixed bearing) page 3
Principle of Transformer (otor and Stator Loop) eceiver Data F adio frequency adio frequency Sensor signal amplifier Sensor Signal Amplifier Sensor otor loop Power 1 wire Sensor Signal Amplifier integrated into otor loop Magnetic field Type A8_... otor loop divisible max. Ø 2000mm M MANNE A Sensortelemetrie Type A9_... FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 4
Transmission with Solid otor ing / ubber profile ubber profile (quick use) Solid ring e.g.: 58 4-8 mm 4-8 mm Sensortelemetry Demultiplexer Demultiplexer M A M A M A M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 5
Transmission with Solid otor ing e.g.: 58 Sensortelemetry Demultiplexer Demultiplexer M A M A M A M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 6
Transmission with Larger Displacements of otor and Stator ±18,5 mm 12 ±12mm Sensortelemetry Demultiplexer Demultiplexer e.g.: 58 M A M A M A M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 7
Transmission with Larger Displacements of otor and Stator ±150 mm 500 eceiver Sensortelemetrie Sensortelemetrie Sensortelemetrie N N N V V V M A M A M A Sensortelemetrie Sensortelemetrie Sensortelemetrie N N N V V V M MANNE A Sensortelemetrie M A M A M A FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 8
otor ing with integrated otor Antenna 6 M MANNE A Sensortelemetrie 50 solder at both sides FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 9
Transmission with Antenna integrated into the Torque sensor e.g.: 58 Stator antenna up to 50 mm Sensortelemetry Demultiplexer Demultiplexer M A M A M A M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 10
adial Coupling e.g.: 58 Sensortelemetry Demultiplexer Demultiplexer M A M A M A M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 11
adial otor Antenna with Sensor Signal Amplifier Ø9,0 M MANNE A Sensortelemetrie 20,0 140,0 195,0 230,0 page 12
DoubleTransmission with 2 Axial Antennas on Planetary ear Box Inductive coupler 1 Inductive coupler 2 20 Planet Sensorsignalamplifier Inner diameter selectable Planet carrier Sun M MANNE A Sensortelemetrie 3,5 FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 13
Axial Transmission Sensor Signal amplifier e.g.: 58 1-3(10) mm Sensortelemetry Demultiplexer Demultiplexer M A M A M A M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 14
Axial Coupling (Hole inside) 1... 3mm e.g.: 58 Sensortelemetry Demultiplexer Demultiplexer M A M A M A M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr page 15
otor Antenna (Solid rotor ring, high speed, long term use, divisible) Type: ot_mass_... 45 22 1. Mount halves of the otor ing in the correct position Attention: Take care of the correct position of the mark Possible mounting place of the sensor 2. Bolt Connection of the otor ing Bolted connection with enclosed screws Max. 5Nm torque 22 Halves of the rotor ring 3. Connection of the Induction Loop Solder the ends of the purified brass band M MANNE A Sensortelemetrie Wire end sleeve (bare) Brass band Mould oval the wire end sleeve by a flat nose pliers Put a wire end sleeve over the end of the brass band of the 1st half of the rotor ring Also put the end of the brass band of the 2nd half of the rotor ring into the wire end sleeve Do the same procedure on the other side of the rotor ring Tighten the fixing screws at the rotor ring Put the wire end sleeve in the middle of the overlapping ends of the brass band and solder the wire end sleeve and the brass band Take care of good connections 4. Cover the Connection and mount the Stator antenna FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr Cover the connection (against corrosion) Stator Antenna 4... 8 rder code: ot_mas_<di>_<temperature range> Di in mm: Material HW2082-50 to 125 C -10 to 160 C page 16
otor Antenna (ubber profile, low speed, short term use, hight 24mm) Type: ot_um_... (Part 1 of 2) 1. Measure rotor ring to right lenght ( shaft perimeter ) 2. Shorten rotor ring to right length ( shaft perimeter ) Mark with scalpel Provide gap of 10 to 20mm 10 to 20mm Shorten rotor ring with scalpel to shaft perimeter with gap of 10 to 20mm 3. For small shafts provide rotor ring with notches M MANNE A Sensortelemetrie Cut in with scalpel Distance approx. 20mm Depth approx. 16mm If necessary, remove brass band before and reinsert it again 4. Clamp rotor ring with lacing tape Punch holes of 2mm dia in rotor ring Minimum distance holes to gap border 10mm FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr Clamp with lacing tape rder code: ot_um_<temperature range> page 17
otor Antenna (ubber profile, low speed, short term use, hight 24mm) 5. Secure rotor ring at high speeds with metal clamping band or glass fiber cord and glue it Type: ot_um_... 6. Connection of induction loop ( brass band ) to sensor signal amplifier Line to sensor signal amplifier (Part 2 of 2) Lead lines in the gap vertically below and twist them At high speeds insert 2 additional steel streching wires Cable ends with pincers until rotor ring is tightened Shorten ends Mind overlapping area of 1mm Protect metallic ends with fast glue against undesired short circuits 1mm Detail Brass band ends: gap approx. 1mm below 45 7. Trigger Mark for rotational speed measurement Magnet integration (if not existing) 8. Mounting of eceiving Antenna otor ring 6 ± 2mm eceiving antenna M MANNE A Sensortelemetrie lue magnet with SUTH PLE above (red mark) at the desired place under the brass band FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr 40 For optimal tolerance range, mount receiving antenna at a distance of 6 ± 2mm Mind sufficient distance of yokes to the clamping wires ed LED for HF-energy display reen LED for speed turns off in case of magnet field presence Elongated hole L=10mm 2 blind holes M5 Distance 40mm page 18
otor Antenna (Epoxy) very high speed 3,5 Pick up 9,0 150,0 M MANNE A Sensortelemetrie rder code: ot_epo_<di>_<temperature range> Di in mm: FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr -10 to 160 C page 19
otor Antenna flat (Ferrit foil based, high speed, height 1,5 mm) suited for shaft diameter < 150 mm, Kit available Type:ot_Fer_... Brass band 3,5 x 0,3 mm 3 layers ferrit Insulation 80 mm Thickness: ferrit foil 0,2 mm M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: ot_fer_<di> Di in mm: page 20
Pick Up Type 1 6,0 18,0 18,0 8,0 Cable 316 8,0 30,0 Hole M3, depth: 6 mm 8,0 5,0 M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A1b_<temperature range> page 21
Pick Up Type 2 22 42 HF Energy and Data 18 HF Power 50 M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A2_<temperature range>_<waterproof> wa page 22
non divisible Pick Up Type 3b (radial stator antenna) divisible Ø4,2 Ø4,2 otor otor B M MANNE A Sensortelemetrie 30 Di Da rder code: 3b_<temperatur range>_<pcm>_<di>_<ap>_<da>_<b>_<waterproof> _<divisible> -25 to 160 C PCM: pcm Di in mm: ap in mm: Da in mm: Binmm: FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr B 30 Di Da wa divisible: di page 23
Flexible stator loop (exchangeable) Pick Up Type A3b (flexible stator antenna) M MANNE A Sensortelemetrie rder code: A3b_<temperature range>_<pcm>_<da>_<waterproof> -25 to 160 C PCM: Da in mm: pcm wa page 24
Pick Up Type 4a Movement of the rotor antenna M18 x1 30 316 4m M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A4a_<temperature range>_<waterproof> wa page 25
Pick Up Type 4b Movement of the rotor antenna M24 x1,5 30 316 4m M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A4b_<temperature range>_<waterproof> wa page 26
Pick Up Type 5a 10 1 15,0 4 20,0 45 Cable M MANNE A Sensortelemetrie rder code: A5a_<temperature range>_pcm_<waterproof> FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr PCM: pcm wa page 27
Pick Up Type 5b 16 2 20,0 15 25,0 45 Cable M MANNE A Sensortelemetrie rder code: A5b_<temperature range>_pcm_<waterproof> FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr PCM: pcm wa page 28
Pick Up Type 5d 39 HF Energy and Data HF Power 23 25 M MANNE A Sensortelemetrie rder code: A5d_<temperature range>_pcm_<waterproof> FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr PCM: pcm wa page 29
ap Coupler Type 5f_Epoxy (axial coupler) Ø4,2 B 30 Di Da M MANNE A Sensortelemetrie rder code: 5f_Epoxy_<temperatur range>_<pcm>_<di>_<ap>_<da>_<b>_<waterproof> _<divisible> -10..85-25..125-45..85-45..125-25..150-10..180 PCM: pcm Di in mm: ap in mm: Da in mm: Binmm: wa divisible: di page 30
ap Pick Up Type 5h (axial coupler) B Ø4,2 Di Da M MANNE A Sensortelemetrie rder code: 5h_<temperatur range>_<pcm>_<>_<ap>_<b>_<waterproof> _<divisible> -45 to 125 C -25 to 150 C -10 to 180 C PCM: pcm inmm: ap in mm: Binmm: wa divisible: di page 31
Coupler Type 7a_HW (radial coupler) Divisible Ø4,2 M MANNE A Sensortelemetrie B rder code: 7a_HW_<temperatur range>_<pcm>_<di>_<ap>_<da>_<b>_<waterproof> _<divisible> -25 to 160 C PCM: pcm Di Da Di in mm: ap in mm: Da in mm: Binmm: FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr 30 wa divisible: di page 32
Coupler Type 7a_Epoxy (radial coupler) Divisible Ø4,2 B 30 Di Da M MANNE A Sensortelemetrie rder code: 7a_Epoxy_<temperatur range>_<pcm>_<di>_<ap>_<da>_<b>_<waterproof> _<divisible> -45 to 125 C -25 to 160 C -10 to 180 C PCM: pcm Di in mm: ap in mm: Da in mm: Binmm: wa divisible: di page 33
Customer Specific Coupler Type 7a_Ferrit (integrated radial coupler) B Di Da ap M MANNE A Sensortelemetrie rder code: 7a_HW_<temperatur range>_<pcm>_<di>_<ap>_<da>_<b>_<waterproof> _<divisible> -45 to 125 C -25 to 160 C PCM: pcm Di in mm: ap in mm: Da in mm: Binmm: FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr wa divisible: di page 34
Pick Up Type 8a 10 30 10 rotational speed 20 HF Power HF Energy and Data 30 Ø4,3 Ø4,3 10 5 M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A8a_<temperature range>_<waterproof> wa page 35
Pick Up Type 8b 10 40 10 rotational speed 25 HF Power HF Energy and Data 30 5 Ø4,3 Ø4,3 M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A8b_<temperature range>_<waterproof> wa page 36
Pick Up Type 8c 10 40 10 rotational speed HF Power 40 HF Energy and Data 45 5 M5x10 M5x10 M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A8c_<temperature range>_<waterproof> wa page 37
Pick Up Type 8d 25 70 25 rotational speed HF Power 40 HF Energy and Data 40 5 M5x10 M5x10 M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A8d_<temperature range>_<waterproof> wa page 38
10 40 10 Pick Up Type 8e 80 rotational speed HF Power HF Energy and Data 45 5 M5x10 M5x10 M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A8e_<temperature range>_<waterproof> wa page 39
25 70 25 Pick Up Type 8f 80 rotational speed HF Power HF Energy and Data 40 5 M MANNE A Sensortelemetrie M5x10 M5x10 FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A8f_<temperature range>_<waterproof> wa page 40
Pick Up Type 9c 10 40 10 rotational speed HF Power 22 40 18 HF Energy and Data 50 M5x10 M5x10 M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A9c_<temperature range>_<waterproof> wa page 41
Pick Up Type 9c (PCM) 10 40 10 rotational speed HF Power LED 22 40 18 50 M5x10 M5x10 M MANNE A Sensortelemetrie HF Data HF Energy rder code: A9c_<temperature range>_pcm_<waterproof> FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr PCM: pcm wa page 42
10 Pick up Type 9d (18mm) 90 10 rotational speed HF Power 22 40 18 HF Energy and Data ption: bigger slot 22 mm 50 M5x10 M5x10 M MANNE A Sensortelemetrie rder code: A9d_<temperature range>_<slot>_<waterproof> FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr slot: 22 wa page 43
10 40 10 Pick Up Type 9e 75 22 rotational speed HF Power 45 HF Energy and Data 50 M5x10 M5x10 M MANNE A Sensortelemetrie FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A9e_<temperature range>_<waterproof> wa page 44
10 90 10 Pick Up Type 9f 75 22 HF Power 45 HF Energy and Data 50 M MANNE A Sensortelemetrie M5x10 M5x10 FP Sensors & Instrumentation - Tél. : 01 30 79 65 40 - scom@fgp.tm.fr rder code: A9f_<temperature range>_<waterproof> wa page 45