D xpert with Discrete Output and Bargraph Display dvanced sens f use with plastic fiber optics tandard Model tack of Models with Bussable Power Feature Features asy-to-read -segment light bar indicat f teach and signal strength readout, plus indicats f continuous readout of operating status (user configuration) asy-to-set automatic xpert-style configuration options include tatic and Dynamic H, and Window, plus manual adjustment f fine tuning mart gain-control algithm to maximize perfmance in low-contrast applications Fast -microsecond sensing response with improved crosstalk avoidance routine (f two senss) in mal mode electable high-speed () mode option f -microsecond response xtreme configuration flexibility via push buttons a remote input wire asy selection of Light/Dark Operate (/), ms pulse stretcher (OFF-delay), and response speed, via push buttons a remote input wire Visible red ( nm) visible green ( nm) sensing beam, depending on model leek, ultra-slim mm housing, mounts to standard mm D rail Models with bussable power provide simplified wiring of up to senss and feature improved temperature compensation f side-by-side mounting U.. Patent(s) issued pending Models Red Beam Model reen Beam Description able* Outputs DBFP DBFP m (.') able tandard sens DBFPQ DBFPQ -pin Pico-style QD Bipolar P/PP Models with Bussable Power DBFP Main unit m (.') able Bipolar P/PP DBPFP m (.') able ingle PP ub-unit DBFP m (.') able ingle P * 9 m (') cables are available by adding suffix W/ to the model number of any cabled sens (e.g., DBFP W/). model with a QD connect requires a mating cdset (see page ). O: ee page f perfmance curves. WR... ot o Be Used f Personnel Protection ever use these products as sensing devices f personnel protection. Doing so could lead to serious injury death. hese senss do O include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. sens failure malfunction can cause either an energized de-energized sens output condition. onsult your current Banner afety Products catalog f safety products which meet OH, and standards f personnel protection. Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display Overview he D xpert is an easy-to-use, D-rail-mountable fiber optic sens. t provides highperfmance sensing in low-contrast applications. onfiguration options include UP mode plus tatic and Dynamic H, and Window options, in addition to manual fine adjustment, remote programming, and security push button lockout. he sens s compact housing has a large, easy-to-see bargraph display plus bright LDs f easy programming and status moniting during operation. tandard models have bipolar outputs, one each P and PP. Main units with bussable power have the same bipolar outputs; sub-units feature a single discrete output, either P PP. Models with bussable power are designed f use in machines and other applications where multiple senss will be grouped tightly. hey feature increased temperature compensation compared with standard models and reduce the amount of wiring necessary f such applications. n accessy clamp is available to secure a bank of connected senss together on a D rail (see page ). ens onfiguration reen Power O LD onfiguration tatus LDs (reen) Bussable Power nput Pt (cap supplied f unused pt) F emitter and receiver pt locations, see page. Yellow Output LD Bargraph Display (Red) witching hreshold onfiguration Push Buttons Bussable Power Output Pt (cap supplied f unused pt) ens configuration is accomplished via H,, and UP modes. fter the sensing parameters are defined (using either H mode), UP mode may be used to enable the delay, to change the light/dark operate status, to select the highspeed response option (). Manual djust may be used to fine-tune the thresholds (see page ). wo push buttons, Dynamic (+) and tatic ( ), the remote wire, may be used to access and set the sensing parameters. ens sensitivity may be configured using any of three methods. single switching threshold may be achieved using either Dynamic (on-the-fly) tatic H; Window may be used to define a sensing window, centered on a single sensing condition. Remote onfiguration he remote configuration function may be used to configure the sens remotely to disable the push buttons f security. onnect the gray wire of the sens to ground (V dc), with a remote programming switch connected between them. Pulse the remote line accding to the diagrams in the configuration procedures. he duration of the individual pulses is equal to the value :. seconds. seconds Returning to RU Mode ome H,, and UP modes may be exited either after the -second timeout, by exiting the process: n tatic H Window mode, press and hold the tatic ( ) button ( hold the remote line) f seconds. he sens returns to RU mode without saving any new settings. n UP mode, press and hold both the tatic ( ) and Dynamic (+) buttons ( hold the remote line) f seconds. he sens returns to RU mode and saves the current setting. Figure. D Bargraph Model features Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display Darkest (no signal) nd aught ondition Output OFF ens positions threshold midway between taught conditions Position adjusted by Manual djust st aught ondition Output O Figure. tatic H (Light Operate shown) Bargraph LD Following H Most Light (saturated signal) Relative ignal Difference/ Recommendation wo-point tatic H (hreshold) stablishes a single switching threshold hreshold position is adjustable using + and - buttons (Manual djust) tatic H is the traditional setup method, used when two conditions can be presented by the user. he sens locates a single sensing threshold (the switchpoint) midway between the two taught conditions, with the Output O condition on one side, and the Output OFF condition on the other (see Figure ). he first condition taught is the O condition. he Output O and OFF conditions can be reversed by changing Light/Dark Operate status in UP mode (see page ). tatic H and Manual djust Using Manual djust with tatic H moves the switching threshold. he lighted LD on the bargraph will move to exhibit the received signal, relative to the switchpoint. to xcellent: Very stable operation. to ood: Min sensing variables will not affect sensing reliability. to Low: Min sensing variables may affect sensing reliability. Unreliable: onsider an alternate sensing scheme. Push Button. seconds lick. seconds Remote Line. seconds. seconds Result ccess H Mode Press and hold tatic button > seconds. o action required; sens is ready f st H condition. Power LD: OFF Output LD: O tatus LDs: & alternately flashing Bargraph: OFF H Output O ondition Present Output O condition. lick tatic button. Present Output O condition. ingle-pulse remote line. x Power LD: OFF Output LD: Flash, then OFF tatus LDs: & alternately flashing Bargraph: OFF H Output OFF ondition Present Output OFF condition. lick tatic button. Present Output OFF condition. ingle-pulse remote line. x H ccepted Power LD: O Bargraph: One LD flashes to show relative contrast (good signal difference shown; see table above) ens returns to Run mode. H Unacceptable Power LD: OFF Bargraph: #,,, alternately flash to show failure ens returns to H Output O condition. Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display Dynamic H and daptive hresholds each on-the-fly stablishes a single switching threshold hreshold position is adjustable using + and - buttons (Manual djust) Dynamic H is best used when a machine process may not be stopped f teaching. t programs the sens during actual sensing conditions, taking multiple samples of the light and dark conditions and automatically setting the threshold at the optimum level (see Figure ). Dynamic H activates the sens s adaptive threshold system, which continuously tracks minimum and maximum signal levels, and automatically maintains centering of the switchpoint between the light and dark conditions. he adaptive threshold system remains in effect during RU mode. he adaptive routine saves to non-volatile memy at least once per hour. When Dynamic H mode is used, the output O state (Light Dark Operate) will remain as it was last programmed. o change the output O state, use UP mode (see page ). Dynamic H and Manual djust he switchpoint may be adjusted (fine-tuned) whenever the sens is in RU mode by clicking the + and - buttons. However, when a manual adjustment is made, the adaptive threshold system is disabled (cancelled). Darkest (no signal) Darkest aught ondition Output OFF ens positions threshold midway between taught conditions Position adjusted by Manual djust Lightest aught ondition Output O Most Light (saturated signal) Figure. Dynamic H (Light Operate shown) Bargraph LD Following H Relative ignal Difference/ Recommendation to xcellent: Very stable operation. to to ood: Min sensing variables will not affect sensing reliability. Low: Min sensing variables may affect sensing reliability. Unreliable: onsider an alternate sensing scheme. Push Button Remote Line Result ccess Dynamic H Mode Press and Hold Dynamic push button > seconds. Hold remote line low (to ground) > seconds. Power LD: OFF Output LD: OFF Bargraph: & alternately flashing H ensing onditions ontinue to hold push button. Present Output O and OFF conditions. ontinue to hold remote line low (to ground). Present Output O and OFF conditions. Power LD: OFF Output LD: OFF Bargraph: & alternately flashing Return to Run Mode Release push button. Release remote line/ switch. H ccepted Power LD: O Bargraph: One LD flashes to show relative contrast (good signal difference shown; see table above) ens returns to Run mode with new settings. H Unacceptable Power LD: OFF Bargraph: #,,, alternately flash to show failure ens returns to Run mode without changing settings. Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display Darkest (no signal) Output OFF ensing window size adjusted by Manual djust Output O ondition Presented ens positions window thresholds.% from the presented condition Output OFF Figure. Window (Light Operate shown) Most Light (saturated signal) ingle-point Window ets a single O condition that extends.% above and below the taught condition ll other conditions (lighter darker) result in OFF output ensing window size (sensitivity) is adjustable using + and - buttons (Manual djust) Window is most useful when a product may not always appear in the same place, when other signals may appear. Window designates a sensing window, with the Output O condition inside the window, and the Output OFF conditions outside the window (see Figure ). he sens accepts a single sensing condition, and adds switching thresholds above and below that condition to create a sensing window. Output O and OFF conditions can be reversed by changing Light/Dark Operate status in UP mode. Window and Manual djust Using Manual djust with Window expands contracts the size of the window. he lighted LDs on the light bar separate to a greater lesser extent to exhibit the relative sensing window size. Push Button. seconds lick. seconds Remote Line. seconds. seconds Result ccess Mode Press and hold tatic push button > seconds. ingle-pulse remote line. x Power LD: OFF Output LD: O (Push Button) Output LD: OFF (Remote) tatic LDs: & alternately flashing ensing ondition Present sensing condition. Double-click tatic push button. Present sensing condition. Double-pulse remote line. x Window ccepted Power LD: O Bargraph: indicats flash together to show Window accepted ens returns to RU mode with new settings. Window Unacceptable Power LD: OFF Bargraph: #,,, flash to show failure ens returns to ensing ondition. Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display ingle-point Light ets a threshold.% below the taught condition. ny condition darker than the threshold condition causes the output to change state. hreshold position is adjustable using the + and - buttons (Manual djust). Recommended f applications where only one condition is known, f example a stable light background with varying darker targets. single sensing condition is presented, and the sens positions a threshold.% below the presented condition. When a condition darker than the threshold is sensed, the output either turns O OFF, depending on the Light/Dark Operate setting (see UP mode, page ). Light and Light/Dark Operate election n Light Operate mode, Light teaches the Output O condition. n Dark Operate mode, Light teaches the Output OFF condition. Darkest (no signal) Output OFF hreshold position adjusted by Manual djust ens positions threshold.% below the presented condition ondition Presented Output O Figure. ingle-point Light (Light Operate shown) Most Light (saturated signal) ccess Mode Push Button. seconds lick. seconds Press and hold tatic push button > seconds Remote Line. seconds. seconds Result ingle-pulse remote line x Power LD: OFF Output LD: O (push button) OFF (remote line) tatic LDs: & alternately flashing ensing ondition Present sensing condition Four-click tatic push button Present sensing condition Four-pulse remote line x hreshold ondition ccepted Power LD: O Output LD: O (push button) OFF (remote line) Bargraph: indicats flash together ens returns to RU mode with new settings hreshold ondition Unacceptable Power LD: O Output LD: O (push button) OFF (remote line) Bargraph: #,,, flash to show failure ens returns to ensing ondition. Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display ens positions threshold.% above the presented condition Darkest (no signal) Output OFF hreshold position adjusted by Manual djust ondition Presented Output O Figure. ingle-point Dark (Light Operate shown) Most Light (saturated signal) ingle-point Dark ets a threshold.% above the taught condition. ny condition lighter than the threshold condition causes the output to change state. hreshold position is adjustable using the + and - buttons (Manual djust). Recommended f applications where only one condition is known, f example a stable dark background with varying lighter targets. single sensing condition is presented, and the sens positions a threshold.% above the taught condition. When a condition lighter than the threshold is sensed, the output either turns O OFF, depending on the Light/Dark Operate setting (see UP mode, page ). Dark and Light/Dark Operate election n Light Operate mode, Dark teaches the Output OFF condition. n Dark Operate mode, Dark teaches the Output O condition. ccess Mode Push Button. seconds lick. seconds Press and hold tatic push button > seconds Remote Line. seconds. seconds Result ingle-pulse remote line x Power LD: OFF Output LD: O (push button) OFF (remote line) tatic LDs: & alternately flashing ensing ondition Present sensing condition Five-click tatic push button Present sensing condition Five-pulse remote line x hreshold ondition ccepted Power LD: O Output LD: O (push button) OFF (remote line) Bargraph: indicats flash together ens returns to RU mode with new settings hreshold ondition Unacceptable Power LD: O Output LD: O (push button) OFF (remote line) Bargraph: #,,, flash to show failure ens returns to ensing ondition. Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display UP Mode UP mode is used to change sens output response f: Light Dark operate -millisecond pulse stretcher (OFF-delay), if required. µs high-speed response f UP mode configuration is interrupted and remains inactive f seconds, the sens returns to RU mode with the most recent settings (i.e., exits and saves current selection). UP mode operates in the background, while the outputs are active; changes are updated instantly. ccess UP Mode elect etting ombination Return to RU Mode Push Button. seconds lick. seconds Press and hold both push buttons > seconds. lick either push button until LDs show desired settings. Press and hold both push buttons > seconds. Manual djust UP tatus ndicats { dynamic static Figure. UP mode Remote Line. seconds. seconds Result Double-pulse remote line. Pulse the remote line until LDs show desired settings. O: Double-pulsing the remote line will cause the setting to back up one step. x Press and hold both push buttons > seconds to access UP mode Manual djust is used during RU mode and is accomplished via the push buttons only. ts behavi depends on whether a switching threshold a sensing window is used. witching hreshold: Fine-tunes sensing sensitivity Press + to increase; press - to decrease ensing Window: djusts sensing window size (tolerance) f the single-point target condition Press + to increase; press - to decrease he lighted bargraph LDs move to reflect the increase decrease. Push Button Disable n addition to its configuration function, the remote input may be used to disable the push buttons f security. Disabling the push buttons prevents undesired tampering with the configuration settings. onnect the gray wire of the sens as described on page, and four-pulse to either enable disable the push buttons: reen Power LD turns OFF. Output LD remains active. cons continue to display current setup. Bargraph turns OFF. ens toggles through eight setting combinations, in the following der: x - mal peed - - mal peed - - High peed - - High peed - - mal peed - - mal peed - - High peed - - High peed - Hold remote line low > seconds. reen Power LD turns O. ens returns to RU mode > seconds with new settings. o Delay (default) o Delay o Delay o Delay Delay Delay Delay Delay Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display ensing Beam upply Voltage upply Protection ircuitry Delay at Power Up Output onfiguration Output Rating pecifications tandard enss nm visible red nm visible green, depending on model to V dc (% max. ripple) @ less than m exclusive of load Protected against reverse polarity, over voltage, and transient voltages milliseconds max.; outputs do not conduct during this time Bipolar; current sourcing (PP) and current sinking (P) m max. load @ (derate m per increase) OFF-state leakage current: < µ at V dc O-state saturation voltage: P: < mv @ m; V @ m load PP: < V @ m;.v @ m load Models with Bussable Power nm visible red to V dc (% max. ripple) @ less than m exclusive of load milliseconds max.; outputs do not conduct during this time Main units: Bipolar; current sourcing (PP) and current sinking (P) ub-units: current sourcing (PP) current sinking (P) output, depending on model m max. load (derate m per above ) OFF-state leakage current: < µ at V dc O-state saturation voltage: P: <.V PP: < V upply V me: up to units with m outputs Less than V supply (9 m cable): up to units with m outputs up to units with m outputs Output Protection Protected against output sht-circuit, continuous overload, transient over-voltages, and false pulse on power up Output Response ime microseconds (nmal mode) microseconds (high-speed mode) Repeatability microseconds (nmal mode) microseconds (high-speed mode) push buttons and remote wire xpert-style configuration (tatic and Dynamic H, and Window ) Manually adjust (+/ ) sensitivity (from push buttons only) djustments /, OFF-delay, and response speed configurable (from push buttons remote wire) Push button lockout (from remote wire only) Facty Default ettings: Light Operate, mal peed, o Delay -segment red bargraph: Light-to-dark signal difference relative to taught condition (Window ) ensing contrast (tatic Dynamic H) ndicats reen tatus ndicats:,, High peed (), and OFF-Delay reen LD: Power O Yellow LD: Output conducting onstruction Black B/polycarbonate alloy (UL9 V- rated) housing, clear polycarbonate cover nvironmental Rating P, M onnections Operating onditions PV-jacketed m 9 m (.' ') -wire integral cable integral -pin Pico-style quickdisconnect emperature: - to + (+ to F) tage: - to + (- to + F) Relative Humidity: 9% @ (non-condensing) Main units: PV-jacketed m 9 m (.' ') -wire integral cable ub-units: PV-jacketed m 9 m (.' ') -wire integral cable ertifications ( approval is pending f models with bussable power) Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display Perfmance urves Opposed Mode Red Beam Models Diffuse Mode Perfmance based on 9% reflectance white test card mm (.") PU mm (.") PU D mm (.") mm (.") PU fibers DBFP Opposed Mode PU fibers. mm. mm mm mm."."."." D. mm (.") PBU mm (.") PBU mm (.") D mm (."). mm (.") mm (.") mm (.") D PBU PBU mm (.") mm.9" BM WDH mm mm mm mm mm mm PU PU mm (.") mm (.9") mm (.") D mm (.9").".".9".9"."." mm (.") BM WDH mm mm mm mm mm mm PU mm (.") PU.".".9" mm mm mm mm (.") (9.") (.9") (.") D.9"."." BM WDH mm mm mm mm mm mm PBU PBU mm (.") mm (.") mm (.") D mm (.").9".9".9".9".9".9" mm (.") BM WDH mm mm mm mm mm mm mm PBU mm (.") PBU mm (.") 9 mm (.") D mm (.").9".9".9" mm (.").9".9".9".9" reen Beam Models Opposed Mode Diffuse Mode Perfmance based on 9% reflectance white test card PU mm (.") mm (.") PU D mm (.") mm (.") mm (.") mm (.") PU D PU mm (.") mm (."). mm (.") mm (.") D PBU mm (.") mm (."). mm (.") mm (.") PBU D mm (.") PBU mm (.") mm." mm." BM WDH mm mm mm mm mm mm mm PU PU mm (.") mm (.") mm (.") D mm (.") mm (.")."."."."."."." BM WDH mm mm mm mm mm mm mm PU mm (.") PU mm (.") mm (.") D 9 mm (.").".".9".9"."."." mm (.") BM WDH. mm. mm. mm. mm. mm. mm mm (.") PBU mm (.") mm (.") D mm (.") mm (.9")."."."."."." mm (.") BM WDH mm mm mm mm mm mm mm (.9") mm (.") PBU mm (.") D PBU mm (.") mm (.9").".".9".9"."." Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display Dimensions. ±. mm (typ.) (."). ±. mm (typ.) (.").9 mm (."). mm." Mounting Bracket (included with some models).9 mm (."). mm." 9. mm (.9") Mounting Bracket (included). mm (."). mm (."). mm (."). mm (.") 9. mm (.9"). mm (.") nstalling Fibers lides Up to Release Fibers Plastic Fiber mitter Pt Plastic Fiber Receiver Pt lides Up to Release Fibers Plastic Fiber mitter Pt Plastic Fiber Receiver Pt Bracket Dimensions (Bracket included with tandard ens Models). mm (.9"). mm (.") x. mm (."). mm (."). mm (."). mm (.") M Hardware included: Lock Washer () Flat Washer () crews () Hex uts (). mm (."). mm (."). mm (."). mm (."). mm (.9") x 'sink ø. mm (."). mm (.") deep ø. mm (.") thru max. tque in./lbs. x ø. mm (.") max. tque in./lbs. x ø. mm (.") max. tque in./lbs. Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com
D xpert Discrete Output with Bargraph Display Hookups tandard Models and Main Unit Load Load O: QD hookup is functionally identical (Pink wire not used). + -V dc tandard Models -V dc Bussable Power Models m max. load Remote each Key = Brown = White = Blue = Black = ray = Pink ot Used ub-units P Load Load PP + Remote each + Remote each -V dc onnection From Main Unit Bus -V dc onnection From Main Unit Bus tyle Model Length Dimensions Pinout -pin Pico-style straight -pin Pico-style right-angle PKZ- PKZ-9 PKWZ- PKWZ-9 m (.') 9 m (') m (.') 9 m (') Quick-Disconnect dsets mm max. (.") mm max. (.") ø mm max. (.") ø mm max. (.") mm (.") ccessies -D-LMP Pair of metal D rail end stops; slide onto D rail at either side of DB sens stack; holds bussable power models together to maintain electrical connection ombination (# Phillips, # standard slotted) set screw -DB-P Package of each replacement terminal caps and plugs to cover beginning and end of stack of connected senss 9. mm (."). mm (.") 9. mm (.") P/ rev. WRRY: Banner ngineering p. warrants its products to be free from defects f one year. Banner ngineering p. will repair replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the facty during the warranty period. his warranty does not cover damage liability f the improper application of Banner products. his warranty is in lieu of any other warranty either expressed implied. Phone:.9. - Fax:.. - Web: www.clrwtr.com - mail: info@clrwtr.com