CNC-Processing Centers
The BMG Series - The New Generation of CNC Processing Centers BMG stands for maximum flexibility as well as absolutely outstanding performance. Thanks to the modular design you can choose the configuration best suited to your individual requirements. BMG also stands for "Made in Germany" production according to highest quality standards thus providing the foundation for guaranteed reliability. BMG - CNC technology without compromises! Contents 04 BMG 411 06 Table sizes 08 The K-table 10 The aluminium grid table 12 The AP-table 15 Working safely 16 Configurations 18 Choosing the interface 20 Tool changing systems 22 Choosing aggregates 24 Software 26 Technical data Quality is the result of reliability, motivation and experience 02 03
BMG 411 Highlights: Machine frame made of SORB TECH faster vibration absorption (up to 80%) Working length: available in 3300 mm, 4500 mm and 6500 mm Routing measurement in Y: up to1550 mm Available as option: up to 22 tool change places (1 x 14, 1 x 8) Flex5 and Flex5+ interface HSK 63 routing spindle up to 15 kw aluminum grid table AP table (Automatic positioning system) Program-controlled dust extraction socket for an optimum extraction behavior and economic use of extraction energy (ecoplus) A variety of equipment is optionally available "On steady ground with SORB TECH" 04 05
Table sizes "As individual as your production" Available table sizes X Y Y Z Routing Ø 20 mm 3300 / 129,9 1400 / 55,1 1550 / 61,0 BMG 411 4500 / 177,2 1400 / 55,1 1550 / 61,0 6500 / 255,9 1400 / 55,1 1550 / 61,0 3300 / 129,9 *1500 / 59,1 1550 / 61,0 4500 / 177,2 *1500 / 59,1 1550 / 61,0 6500 / 255,9 *1500 / 59,1 1550 / 61,0 135 / 5,3 mm / Inch 1400 / 55,1 *1500 / 59,1 1400 / 55,1 *1500 / 59,1 * 4500 / 177,2 mm / Inch 6500 3300 1400 / 55,1 *1500 / 59,1 * 3300 / 129,9 mm / Inch * 6500 / 255,9 mm / Inch * Sample equipment 06 07
The K-table - a classical system living up to its promise The most frequently used vacuum cup variant. These vacuum cups can be steplessly positioned and offer clearance for the use of tools and for dropping waste pieces. The fast, precise and primarily also simple positioning of vacuum cups is made possible by LED positioning aids at the consoles and by the prisms mounted on the vacuum cups. Vacuum cups* - narrow Hight 100 mm Workpiece feeding rail Solid feeding rails to ease «sheeting» of heavy workpieces Tilting stops for veneer overhang Guarantee simple positioning of panels with veneer overhang Consoles Ergonomic and simple operation of the proven K table consoles ensures easy handling for operators Vacuum cups* - wide Hight 100 mm Addition vacuum generator Multi clamps LED-positioning system The LED-lights display the correct position of the cups to the operator up to 70% faster positioning * Please refer to the HOMAG Group "Unit and clamping elements" catalogue for further clamping elements and vacuum cup types 08 09
The aluminium grid table for a variety of applications The grooved aluminium grid table allows the interlocking attachment of clamping aids and hereby secure fixing of workpieces even when strong machining forces are applied. The transfer of the vacuum via the table construction optimizes the distribution of the vacuum, reduces leakage and transfer losses and also makes elaborate installations needless. By using diverse clamping aids with variable clamping heights the grid table is also suited for the use of aggegates. Processing example: Multi clamps Processing example: Vacuum cups swiveling With diverse types of vacuum cup variants it is also possible to carry out simple and quick horizontal processes on grid tables 10 11
Saves time and enhances flexibility the AP-table AP automatic positioning system provides the key to greater convenience, faster set-up and optimized processing steps. As the proven dual-circuit vacuum system from the K-table is used for the clamping element platforms in the AP system, this opens up scope for utilization of the comprehensive range of different K-table clamping elements 12 13
Working safely "Focusing on safety" Optional Standard active permanently active not active Safe Scan Safety mat CE design with safety mat 14 15
Configurations "Drilling systems of the highest standard" Quick change system Automatic spindle clamping system *optionally available for all vertical drilling configurations Patented system for exact drilling depth at any time with different materials 12-spindle block 12 vertical high-speed drilling spindles* 21-spindle block 21 vertical high-speed drilling spindles* 6 horizontal highspeed drilling spindles 10 horizontal highspeed drilling spindles Routing motor, air-cooled Routing motor, liquid-cooled 9 kw 9 kw 12 kw 12 X 21 X 4X / 2Y 6X / 4Y 12 kw 15 kw 21 25 9 kw 25 X 36 X 12 kw 25-spindle block 36-spindle block High-speed grooving saw (0 / 90 ) swiveling in X and Y HSK auxiliary/secondary spindle to save tool change time 25 vertical high-speed drilling spindles* 36 vertical high-speed drilling spindles* 16 17
Choosing the interface The unit interfaces used by the HOMAG Group are ahead of their time. They feature patented technologies which allow the operating spectrum of your plant or machine to be upgraded as and when it suits you. In conjunction with the HOMAG Group unit technology, they open up practically unlimited production scope. A B C Torque support C axis Interpolating C axis Torque support C axis 1 4 2 3 5 6 Interpolating C axis FLEX5+ interface 1 AC motor, short neck, air-cooled 2 Torque support 3 C axis 4 AC motor, long neck, liquid-cooled 5 Interpolating C axis 6 FLEX5(+) interface 18 19
Tool changing systems simply be flexible 8-fold tool changer (traveling in X-Y direction) 14-fold tool changer (traveling in X direction) 20 21
Choosing aggregates High Performance High Performance Planing Aggregate High Performance Sawing, Ø 240 mm High Performance Drilling/Sawing/ Routing, 2 spindles, Ø 240 mm High Performance Cam box router, 2 spindles, Ø 16/20 mm High Performance Drilling/Routing, swivelling (0-90 ), Ø 220 mm Drilling / Sawing Routing Drilling/Routing/ Sawing, 2 spindles, 240 mm Drilling/Routing, 4 spindles, 70 mm Cam box router, 2 spindles, Ø 16/20 mm Drilling/Sawing, swivelling (0-90 ), Ø 220 mm Drilling/Routing, swivelling cranked (0-90 ) Tracing routing aggregate with tracing ring, Ø 70 mm 130 mm Corner notching Horizontal routing aggregate Fitting drilling head, 3 spindles Cutting aggregate Underfloor aggregate Flush trimming aggregate 22 23
Software High-End in the standard Software Options Basic PRO power control PC85 17" TFT-monitor Intel Core 2 Duo Processor Provision Teleservice capability USB frontside bus Ethernet connection 10/100 Mbit Ergonomic hand terminal Software Standard in all versions woodcad/cam Creates reliability in the order and manufacturing process from the first sketch to the final product Barcode connection Basic Software Office Barcode reader package Basic incl. software and scanner Barcode connection - Professional Barcode reader package Pro incl. software and scanner Software Machine woodwop Modern software based on Windows More than 16.000 installations worldwide 3D CNC-Simulator Simulates the processing in the order it is stored in the NC-program Allows time calculation Collision check of the vacuum cups MCC Simple control of main machine functions through soft keys Graphical loading Machine Data Recording Basic Machine Data Recording - collecting and evaluating machine states via time meter and event meter woodwop woodassembler woodvisio woodwop DXF Basic Modern software based on Windows More than 16.000 installations worldwide To visualize woodwopprograms (MPR) in 3D Enables the construction of individual workpieces to finished objects Objects generated in woodassembler or Blum Dynalog can be provided with a surface material The objects are displayed in a free-standing position Interface for CAD-Data Import Basis to generate woodwop programs 24 25
Technical data BMG 411/33 BMG 411/45 BMG 411/65 Working field Working field Working width Workpiece thickness X mm / Inch 3300 / 129,9 Y mm / Inch 1400 / 55,1 I 1500 / 59,1 Z mm / Inch 135 / 5,3 4500 / 177,2 6500 / 255,9 1400 / 55,1 I 1500 / 59,1 1400 / 55,1 I 1500 / 59,1 135 / 5,3 135 / 5,3 Technical data Vector speed Compressed air connection Compressed air required Dust extraction port Dust extraction volume Electrical power total connection load Total machine weight X-Y Z m/min m/min Inch bar mm m³/h kw kg appr. 110 20 R ½ 7 Ø 250 min. 4950 23,5* 110 20 R ½ 7 Ø 250 min. 4950 23,5* 110 20 R ½ 7 Ø 250 min. 4950 23,5* 8000* 9300* 10800* Set-up dimensions Version Y-1400 Version Y-1550 L / W / H L / W / H mm mm 6830 / 5210 / 2750 6830 / 5210 / 2750 8080 / 5210 / 2750 8080 / 5210 / 2750 10080 / 5210 / 2750 10080 / 5210 / 2750 * depending on equipment BMG 411 W L H active permanently active not active Z2 Z1 235 135 Z Switch cabinet position selectable (right or left) mm 100 Sorb Tech quality made tangible! 26 27
NOTE: Equipment as described in this brochure is subject to technical changes and further developments. Some photos show options which are not included in the standard machine configuration. Technical data refer to standard equipment and are not binding for the order. You may contact us WORLDWIDE Teleservice possibility via basic internetconnection (TSN-possibility) Competent spare parts service WEEKE-Communication: Up-to-date information at all times: www.weeke.com Any questions, new ideas, criticism & praise to: info@weeke.de Member of the HOMAG Group WEEKE Bohrsysteme GmbH Benzstrasse 10-16 33442 Herzebrock-Clarholz GERMANY Tel.: +49 5245 445-0 Fax: +49 5245 445-44 139 info@weeke.de www.weeke.de