Sliding Barn Door Hardware Installation Instructions Baldur and Oden
INSTALLATION INSTUCTIONS Structural Information For standard systems and most custom single door opening systems. General Overview All Krown Lab sliding barn door hardware systems require the provided track fasteners be properly engaged in 3" of structural material. The wall or structure where your system will be mounted must be designed to support the weight specified for the system. See chart below. System Baldur Oden Panel weight limit 300 lbs - 400 lbs* 300 lbs - 400 lbs* *For details see page 8. Ensure that door panels are constructed with solid, structural material at the location of trolley attachments, bottom guide, and door pull(s) if used. Check with your contractor and/or local listings to confirm accordance with local building codes. For best results, and to ensure full compliance with local building codes and standards, seek qualified building professionals with a comprehensive understanding of relevant material properties and full building and site conditions. efer to our Product Guide for product technical drawings and material care. Please review our Terms and Conditions before installing. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06
SYSTEM HADWAE For standard systems and most custom single door opening systems. Track Track End Mount Fastener Track Center Mount Fastener Allen Wrenches Drywall Spacer Kit* *Sold separately. Track End Mount Spacer Track Center Mount Spacer Trolley Securing Mount Bottom Guide Post 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06
TACK INSTALLATION Determine track height For standard systems and most custom single door opening systems. Track attachment height (Centerline) Door panel in desired closed position Determine the height of the track: TOP MOUNT + FACE MOUNT: HEIGHT = DOO PANEL HEIGHT + -/" Add 3/4 to this dimension if you are using the optional bottom guide channel. GLASS MOUNT: HEIGHT = DOO PANEL HEIGHT + -3/4" This will result in a /4" clearance between your door panel and floor. Adjust if desired or necessary. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 3
TACK INSTALLATION Locate attachment points Standard 70" track shown below. x" y" y" x" Inset A - Drywall Spacer Kit Installation (Sold separately for heavy doors.) Drill out drywall using -3/8" paddle bit or equivalent. Be careful not to drill into stud. drywall pilot hole Place Optional Shims* and Drywall Spacer in hole, and ensure spacer is flush with drywall surface. *Use Optional Shims if needed to position Drywall Spacer flush or slightly proud of wall. Door panel in desired closed position 5" 30 " 30 " 5" Standard 94" track: Standard 70" track: 5" 8 " 8 " 8 " 5" 3 4 Measure and mark locations for all track attachment points, referencing the applicable track drawings above. For custom length tracks reference your approved custom drawing. Drill small pilot hole in marked locations. If installing Drywall Spacer Kits reference Inset A. Drill full size pilot holes for track fasteners in pre-drilled locations. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 4
TACK INSTALLATION Mount track to wall Install both End Mounts Drywall Spacer Kit (if installed) Sold separately, for heavy doors. Optional Track Mount Spacer See page 8 for full details. Maximum 300 lbs Track End Mount Spacer Over tightening the fastener may cause the track to deform. Use provided allen wrench for final tightening. Install Center Mount(s) Drywall Spacer Kit (if installed) Sold separately, for heavy doors. Optional Track Mount Spacer See page 8 for full details. Maximum 300 lbs Track Center Mount Spacer 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 5
TACK INSTALLATION Finish track installation 3 Confirm that all fasteners are securely tightened. Wipe down track with a lint free cloth. Firmly press optional Track End Caps* into track ends. *Track End Caps sold separately. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 6
WOOD PANEL SPECIFICATIONS Drill hole locations For standard systems and most custom single door opening systems. For Glass panels see page 4 Face Mount hardware Compatible with wood panels 3/4" to -3/4" thick. Top Mount hardware Compatible with wood panels -3/8" to 3" thick. 6-/4"* 6-/4"* " -/" * Distance may vary for custom products. eference your custom drawings before drilling. 5/8" Optional Bottom Guide Channel* 9/6" *Sold separately. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 7
PANEL SPECIFICATIONS Trolley fastener locations + Panel weight limits Top Mount weight limits Maximum 400 lbs Single Track Mount Spacers Maximum 300 lbs Double Track Mount Spacers Use Optional Track Mount Spacer to achieve additional panel clearance from wall. " -5/8" Face Mount and Glass weight limits Locate Trolley Fastener to bias panel closer or further away from wall. Maximum 400 lbs Single Track Mount Spacers Maximum 300 lbs Double Track Mount Spacers Use Optional Track Mount Spacer to achieve additional panel clearance from wall. -3/8" " 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 8
DOO INSET INSTALLATION Heavy Duty Door Insert For Top Mounted door panels above 00 lbs OB OY ODEN BALDU We recommend that the included Door Insert will be installed on door panels above 00 lbs by routing a recess in the top of the door panel as shown above. Top view Front view 6-/4" 6-/4" 6-/4" (For custom track configurations, refer to custom drawings) 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 9
TOLLEY INSTALLATION Top Mounted wood panels 3 4 5 6 Drill pilot hole for trolley fastener.* Partially install fastener. Slide trolley into place as shown. Confirm that the trolley is installed parallel with the door face for smooth operation. Adjust trolley as needed, reference Inset A. Tighten fastener. Carefully hang door panel on track. Bearings may initially make a slight ticking noise until the lubricant is evenly distributed. * efer to page 7 and 8 for wood panel drill hole locations. Inset A - Horizontal Adjustment Adjust trolley to move panel further away or closer to the wall if desired. Fastener head and washer must not overhang the trolley base. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 0
TOLLEY INSTALLATION Face Mounted wood panels Maximum panel thickness is -3/4" Panel Section: Ø /4" 7/6 " Countersink for /4-0 provided fastener. Ø 3/8 " Inset A - Vertical Adjustment 3 4 5 Drill door panel according to section drawing.* Install trolley without tightening fasteners all the way. Use " fasteners for door panels from 3/4" to -/8." Use -/" fasteners for door panels from -/8" to -/." Use -3/4" fasteners for door panels from -/" to -3/4." Carefully hang door panel on track. Adjust door panel vertically as needed, reference Inset A. Tighten all fasteners. Bearings may initially make a slight ticking noise until the lubricant is evenly distributed. * efer to page 7 and 8 for wood panel drill hole locations. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06
WOOD PANEL INSTALLATION outed Bottom Guide Channel Before proceeding to Final Steps, ensure bottom guide solution is implemented. Door must not travel beyond Bottom Guide Post in either closed or open positions. 3 Confirm that door panel hangs perfectly vertical, and mark position of Bottom Guide Post immediately adjacent to the door opening. emove panel from track and fasten Post to floor. Carefully re-hang door panel. Verify that the bottom guide post properly engages the door panel in both open and closed positions. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06
WOOD PANEL INSTALLATION Optional Bottom Guide Channel* Before proceeding to Final Steps ensure bottom guide solution is implemented. Door must not travel beyond Bottom Guide Post in either closed or open positions. Attach Bottom Guide Channel to bottom of door panel. Ensure that door panel hangs perfectly vertical, and mark position of Bottom Guide Post immediately adjacent to the door opening. 3 emove panel from track and fasten Post to floor. 4 Carefully re-hang door panel. * Sold separately, for wood doors only. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 3
GLASS PANEL SPECIFICATIONS Drill hole locations and size For standard systems and most custom single door opening systems. 6-/4"* " -/" * Distance may vary for custom products. Please reference your custom drawings. Door panel section: Ø 5/8" 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 4
TOLLEY INSTALLATION Glass and resin panels* Maximum panel thickness is 3/4" Inset A - Vertical Adjustment 3 4 5 Press rubber bushings onto trolley bosses. Install trolleys, with rubber side of washer plate facing door panel, without tightening fasteners all the way. Use 3/4" fasteners for door panels 3/8" to /" thick. Use " fasteners for door panels 9/6" to 3/4" thick. Carefully hang door panel on track. Adjust door panel vertically as needed, reference Inset A. Tighten all fasteners. Bearings may initially make a slight ticking noise until the lubricant is evenly distributed. * efer to page 4 for glass panel drill hole specifications. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 5
GLASS PANEL INSTALLATION Bottom Guide Glass Before proceeding to Final Steps ensure bottom guide solution is implemented. Door must not travel beyond Bottom Guide in either closed or open positions. 3 4 5 Ensure that door panel hangs perfectly vertical, and mark position of Bottom Guide immediately adjacent to the door opening. emove adjustment cover from the underside of Bottom Guide. Position adjustment plate to fit your door panel thickness, and reattach the adjustment cover. If your door panel is 5/8 or 3/4 thick, you will have received a bottom guide for your specific door panel thickness. emove door panel from track and fasten Bottom Guide to floor with the adjustment plate facing way from the wall. Carefully re-hang door panel. 3 3 Install the glass bottom guide with the adjustment plate facing away from the wall. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 6
FINAL STEPS For all configurations Thread trolley securing mount into bracket by hand. Tighten screw with the provided allen wrench. Face Mount Top Mount 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 7
PODUCT MAINTENANCE For all finishes Common Parts Wheels (bearings) should occasionally be lubricated with bearing oil (e.g. SHC 630 Synthetic Gear and Bearing Oil by Exxon Mobil Corp: www.mobil.com). Brushed Stainless To clean any time after installation, use a non-abrasive lint free cloth or sponge and household glass cleaner. (emember to test an inconspicuous area prior to cleaning hardware.) Do not use steel wool, or a Scotch Brite pad, as it can scratch the product. Black Stainless To enhance the depth and shine of the finish, periodically apply a thin coating of petroleum jelly with a clean cloth, buff clean and dry. Do not use steel wool, or a Scotch Brite pad, as it can scratch the product. Polished Stainless To clean any time after installation, gently wipe down with a clean non-abrasive, lint-free cloth. Stainless steel cleaner (spray) or water can also be used to dampen cloth. Do not let any polished surface come into contact with abrasive materials as the finish can scratch. 06 Krownlab. All ights eserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc. 03.5.06 8
F O M A L D E H Y D E F E E B I O D E G A D A B L E T A C K E N D B L O C K S P A C K A G I N G P E S A N U T W A T E S O L U B L E E C Y C L A B L E 4 P L D P A C K A G I N G P E A N U T S A S T I C B A G S & C A D A B O All of our packaging materials are recyclable. Please help us conserve precious resources by disposing of our packaging to the best of your abilities. dwell simply