Blackout Fan Kits with Breathable Wall Light Traps 2018 Growers Supply All Rights Reserved. Reproduction is prohibited without permission. Maintain controlled airflow without sacrificing blackout environments. BLACKOUT FAN KITS 113435 & 113435A 113436 & 113436A *Actual kit components may differ from the example shown. Revision date: 05.10.18 1
Important Information READ THIS DOCUMENT BEFORE YOU BEGIN Thank you for purchasing the breathable wall light trap and kit. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the kit components. Please read these instructions before you begin. If you have any questions during the assembly, contact Customer Service at 1.800.245.9881 for assistance. SAFETY PRECAUTIONS Wear eye protection. Wear gloves when handling metal parts. Use a portable GFCI (Ground Fault Circuit Interrupter) when working with electric power tools and cords. REQUIRED TOOLS The following list identifies the main tools needed to assemble and install the breathable wall light trap and kit components (if applicable). Additional tools may be needed. Tape measure and marker. Variable speed drill (cordless with extra batteries works best) & 3/8" drill bit. Small hammer and gloves. Level (length depends on kit dimensions). 7/16" & 1/2" wrenches and a socket set containing 7/16" & 1/2" deep-well socket. Wrench set, tool to cut 1/8" cable, & pliers. Rivet gun. Opaque caulk or duct tape. ASSEMBLY PROCEDURE Following the instructions as presented will help ensure proper assembly. Steps outlining assembly process are as follows: 1. Verify that all parts are included in the shipment. Notify customer service for questions or concerns. 2. Read these instructions and all additional documentation included with the shipment before you begin. 3. Gather the tools and assistants. Assistants are needed to lift and hold assembly when attaching to building frame. 4. Assemble kit components. Read this document to determine what pages apply to your kit. 5. Read the care and maintenance information. CARE AND MAINTENANCE Proper care and maintenance is important. Check the following items periodically to ensure breathable wall light trap components are secure and functioning properly. Check all fasteners to verify they remain tight. Never climb or stand on any part of the light trap and its frame components. Ensure nothing blocks either side of light trap. Inspect all electrical connections and wires. Repair or replace as needed. Repair or replace loose or broken wires. For replacement or missing parts, call 1.800.245.9881 for assistance. WARNING: IF KIT INCLUDES MOTORIZED SHUTTER OR AN ELECTRIC FAN, CONSULT THE SERVICES OF A QUALIFIED ELECTRICIAN TO ADEQUATELY AND SAFELY CONNECT COMPONENTS TO A POWER SUPPLY. ALL ELECTRICAL CIRCUITS SHALL BE DESIGNED IN ACCORDANCE WITH LOCAL AND REGIONAL BUILDING CODES AND STANDARDS. 2 113435_113436 Revision date: 05.10.18
Getting Started: Basic Kit Descriptions and Components Different kits include different components. Use the information on this page to identify which procedures apply to your breathable wall light trap kit. Kit numbers that end with the letter A (e.g., 113435A) include an assembled light trap. Skip Sections 1 & 2 if your kit includes an assembled light trap. This guide describes the assembly and installation of these blackout fan kits: 113435 & 113435A 113436 & 113436A GENERAL ASSEMBLY STEPS 1. Assemble vane kit components. (All kits: Procedure 1. Does not apply if kit number ends with letter A.) Combination Fan & Shutter 2. Assemble vane kit frame. (All kits: Procedure 2. Does not apply if kit number ends with letter A.) 3. Attach combination shutter and fan to frame. 4. Attach light trap adapter box to building frame. Light Trap Adapter Box Frame Column 5. Drill hole for power chord. Test fan operation. See note on previous page regarding electrical connections. 6. Attach assembled breathable wall light trap to adapter box. ATTENTION: Adapter box and light trap are inside building when properly installed. Assembled Revision date: 05.10.18 113435_113436 3
Getting Started: Parts and Light Trap to Adapter Box Detail PICTORIAL PARTS GUIDE Diagram in this column shows basic light trap to adapter box connection. Sample shown may differ from actual components. Install a flat washer against bolt head and locknut at each connection. Diagram shows four connection points. Actual assembly may have more fasteners. FAG304B 1/4" Hex Bolt FALF35B 1/4" Locknuts FAME50B 1/4" Flat Washer FAMF03B 5/16" Fender Washer 116139 Rivet FAG304B bolt (4) FALF35B locknut (4) FAME50B flat washers (8) Adapter Box FA3182 5/16" x 3" Elevator Bolt (fan kits only) 115161 5/16" Jam Nut (fan kits only) FALB02B 5/16" Nut (fan kits only) FAME07B 5/16" Flat Washer (fan kits only) FAMA37B 5/16" Lock Washer (fan kits only) Light Trap *Some parts are not shown. 100441 Nut Setter 111983 Weather Stripping NOTE: Install light trap inside building. 4 113435_113436 Revision date: 05.10.18
Assembly Instructions: Vane Kit Components 1 ASSEMBLE LIGHT TRAP VANE KIT COMPONENTS ATTENTION: If kit number ends with letter A, light trap is preassembled. Skip Procedures 1 & 2 and continue with Procedure 3. Depending on size, vane kits are identified by one of these numbers: 113397, 113411, 113423, 113439, or 113450. Gather vane kit components. Review part descriptions for additional information. Complete these steps: 1. Unpack vanes keeping them in the same order as packed. 4. Slide a tube spacer onto each rod and add another vane. 5. Repeat Step 4 until all vanes are used. 2. Place one (1) rod cap nut firmly on one end of a rod. Use a nut driver (or similar tool) and a hammer to seat cap on rod. Repeat to install a cap on one end of each remaining rods. 6. After installing all vanes, install a cap nut on the end of each rod to secure final vane. 3. With assistance, stand rods upright with cap nuts at the bottom. Place one vane over all rods. Vane Spacer ATTENTION: Before installing cap nut, determine if a 3/8" spacer is needed. Vanes should be tight once final cap nut is installed. Cap Nut 7. Finally, turn assembled vane kit so vanes are vertical. 8. Continue by assembling vane kit frame. See Procedure 2. Revision date: 05.10.18 113435_113436 5
Assembly Instructions: Vane Kit Frame 2 ASSEMBLE LIGHT TRAP VANE KIT FRAME Gather parts: ATTENTION: If kit number ends with letter A, light trap 116139 rivets is pre-assembled. Skip Procedures 1 & 2 and continue with Procedure 3. Light trap frame top/bottom panels (2) Complete these steps: Light trap frame side panels (2) 1. Use diagram below to assemble frame. Secure frame using rivets and customer supplied rivet gun. B Light trap aluminum angle (sides) (2) Light trap aluminum angle (top/bottom) (2) 2. Attach aluminum angles to top and bottom frame panels first using rivets. NOTE: Aluminum angle for top and bottom panels will extend beyond panel edges as shown. A A 3. Next attach aluminium angle to side panels in place using rivets. 4. Attach light trap to building. 2 3 B 1 ATTENTION: Bottom aluminum angle includes a grommet hole for the cable to pass through for motorized shutter applications. Install 113392 grommet into hole. Does not apply if light trap is not installed over a motorized shutter assembly. 6 113435_113436 Revision date: 05.10.18
3 Complete this procedure for kits containing a combined fan and shutter unit and an adapter box. (See page 3 for details.) Complete these steps: Assembly Instructions: 113435 & 113436 (including A kits) INSTALL COMBINED FAN & SHUTTER UNIT, ADAPTER BOX, & LIGHT TRAP 1. Measure fan and shutter and frame rough opening in end wall accordingly. (Frame tubing greater than 2" requires longer fasteners. Purchase locally or contact your sales representative.) Tek screws are to secure to metal framing. Purchase different fasteners for framing that is wood or other material. 2. From inside building, set fan/shutter in place and install two (2) FA4482B Tek screws (one in each flange). Do not install in corners or in center position of any fan/shutter flange. These are mounting bolt positions. 3. From inside the building, drill 3/8 holes for mounting bolts through flange and frame in locations shown below (x's) for the correct fan size. X Tek Screw X Step 3 Tek Screw Step 2 X Tek Screw X Step 3 Size 2' x 2': For kits that include 2' x 2' fans or shutters, drill a mounting hole near each corner four (4) holes total. Revision date: 05.10.18 113435_113436 7
3 INSTALL Assembly Instructions: 113435 & 113436 (including A kits) COMBINED FAN & SHUTTER UNIT, ADAPTER BOX, & LIGHT TRAP continued 4. With assistance, center adapter box over fan and shutter opening and on top of Tek screws. 5. Hold box in place and use a level to ensure box is positioned correctly. 6. From outside end wall, run a drill bit through all mounting holes (Step 3) to mark these locations on the adapter box flange. Also, use a marking pen to mark the adapter box top to ensure correct repositioning. 7. Set adapter box on a flat surface, and finish drilling the 3/8" mounting holes in locations marked in previous step. 8. Take the FA3182 elevator bolts and install one in each mounting hole by inserting from outside the end wall. (Ends of bolts will be inside the building flat head of bolt to the outside.) 9. Add a FAMF03B fender washer and 115161 jam nut to each bolt and tighten to secure fan/shutter. Remove Tek screws installed earlier in Step 2. Adapter Box Step 6 Step 7 FAMF03B 115161 Nut Steps 8 & 9 Outside FA3182 Adapter Box Steps 4 & 5 Adapter Box Outside 8 113435_113436 Revision date: 05.10.18
3 INSTALL Assembly Instructions: 113435 & 113436 (including A kits) COMBINED FAN & SHUTTER UNIT, ADAPTER BOX, & LIGHT TRAP continued 10. With assistance, lift box back into position to check mounting hole alignment with bolts. Ream mounting holes as needed to allow box to slide onto each mounting bolt. Once you are able to easily place adapter box in position, carefully set it on a flat surface with its mounting flange facing up. 11. Next, take the 111983 weather stripping and attach it to the adapter box flange. Make small cuts at each bolt hole to allow mounting bolts to pass through when box is lifted into position. ATTENTION: Weather stripping expands quickly. Have all 5/16" nuts, lock washers and flat washers ready to install before weather stripping is applied to box flange. Complete the next step before weather stripping is fully expanded. Do not apply stripping and allow it set for later installation. 12. With assistance, lift adapter box into place and set onto all mounting bolts. Install a FALB02B nut (a), FAMA37B lock washer (b), and FAME07B flat washer (c) onto each bolt. See diagram below. Bolts are accessible inside the adapter box. 13. From inside the box, check for light penetrating through corners and seal with customer supplied opaque caulk or tape. b Weather Stripping Outside Step 11 a Adapter Box c Fan & Shutter Unit Diagram shows installation of FALB02B nut (a), FAMA37B lock washer (b), and FAME07B flat washer (c). Weather Stripping Outside 111983 Weather Stripping Adapter Box Mounting bolts are inside adapter box. Side of box has been removed to better show nut and washer position. Insert chord or wire through grommet hole and seal hole using a weather stripping. Revision date: 05.10.18 113435_113436 9
3 INSTALL 14. Tighten all nuts. Assembly Instructions: 113435 & 113436 (including A kits) COMBINED FAN & SHUTTER UNIT, ADAPTER BOX, & LIGHT TRAP continued A A Weather Stripping Gather parts: FAG304B 1/4" hex bolts FALF35B 1/4" locknuts FAME50B 1/4" flat washers 15. Check fan and shutter operation before installing light trap. Ensure fan motor will not contact light trap when it is installed. 16. Attach light trap to adapter box. ATTENTION: Each 1/4" nut and bolt combination uses two (2) flat washers one installed against the bolt head and one installed against the locknut. For easier bolt installation, lift the light trap into position, align bolt holes, and install fasteners. Assistants are required when installing the assembled light trap. Do not attempt to attach alone. 10 113435_113436 Revision date: 05.10.18
116146A Breathable Wall Light Trap with Frame (3' x 3') Assembled 40 11 16 " ATTENTION: To assemble this item only, complete Procedures 1 & 2. 40 3 8 " 116167 113392 116147 FRONT VIEW 116148 11 3 16 " 113439 116139 116150 116149 RIGHT VIEW Revision date: 05.10.18 113435_113436 11