4099T Parts List Ver.2 Front Bow Assy. (1) Rear Bow Assy. (1) Small Mnt Foot (2) Large Mount Foot (2) Ladder Hook (2) Ladder Stop (2) Handle Extension (1) Long Mounting Rail (2) Short Mounting Rail (2) Torque Tube (1) USE FOR 71 ½ Configuration Torque Tube Extension (1) ADD For 96 Configuration Ladder Pan Stiffener Long (1) Ladder Pan Stiffener Extension (1) Pan Mount Bracket (1) Handle Assy. (1) Handle Removable (1) _ 1
Tools Needed Hardware Pack Cont' 8' Tape Measure 1/2" End Wrench (g) 1/2" Socket 9/16" End Wrench Qty 1-9/16" Socket Hammer 5/16"-18 x 1-1/2" Hex Bolt 7/16 Socket (h) Qty 4 - Hardware Pack 5/16"-18 x 5/8" Hex Bolt (a) (i) Qty 8 - Qty 4-3/8" Lock Washer 5/16" Lock Washer (b) (j) Qty 8 - Qty 9-3/8" Flat Washer 1/4"-20 x 7/8" Fully Threaded Hex Bolt ( c) (k) Qty 8 - Qty 18-3/8" x 3/4" Hex Bolt 1/4" Flat Washer (d) (l) Qty 10 - Qty 9-5/16" Flat Washer 1/4"-20 Nyloc Nut (e) (m) Qty 3 - Qty 2-5/16"-18 Nyloc Nut #10-24 x L 5/8" Philip head screw (f) (v) Qty 2- Qty 1 - #10-24 Nyloc nut Joint Sealant (g) Qty 2-5/16"-18 x 1-3/4" Hex Bolt Rail Kit Installation Bolt Kit 4099T Hardware List (n) (s) Qty 14 - Qty 10-5/16" Flat Washer M8 U Nut (o) (m) Qty 4 - Qty 6-5/16"-18 Nyloc Nut 5/16" Lock Washer (p) (t) Qty 4 - Qty 6-5/16"-7/8" Hex Bolt M8 x 20mm Flat Head Bolt (q) (u) Qty 6 - Qty 6 - Foot Plate M8 x 25mm Socket Head Screw (r) (w) Qty 6 - Qty 6 - Rubber Pad M8 x 40mm Socket Head Screw (z) Qty 6 - M8 x 35mm Socket Head Screw For TECHNICAL SUPPORT Call: 800-343-7486 Monday - Friday 7:00 A.M. to 4:00 P.M (PST)
For Transit High Roof LWB (148") 4099T Installation Instructions Step 1A - Mounting Rail Ford Transit High-Roof-SEE SHEET 4 for EXTENDED HIGH ROOF TRANSIT Attach the "Long Mounting Rail" with the offset towards the front of the van, using M8x40mm bolts (w) with lock washers and flat washers. Be sure to put the Rubber Pad (r) and Foot Plate (q) as shown. FRONT q r
Step 1B Rear Mounting Feet-Ford Transit Mount the Large Mounting Foot" with M8x40mm bolts with lock washers and flat washers. Be sure to put the Foot Plate (q) and Rubber Pad (r) as shown in the rear most mounting pocket. The High Roof Extended Transit will need the Handle Extension. Have the opening of the rear mounting bracket facing to the outside of the van for easy accessibility. r q Step 2 Bolt "Small Mount foot" to the "Long mounting rail" using 5/16 hex bolt, two flat washers and a nyloc nut. For 71.5" width between bows, mount through the 3rd vertical slot from the rear. As shown in pictures below. For the 96" width between the bows, use the furthest forward slot. As shown in pictures below.
Step 1A Long Mounting Rail-Ford Transit-High Roof Extended Attach the "Long Mounting Rail" with the countersunk hole in the 2 nd pocket from the front using M8x40mm bolts. The 2 nd slot in the rail should attach to the 1 st mounting pocket from the front of the van, using M8x40mm bolts with lock washers and flat washers. Be sure to put the Rubber Pad (r) and Foot Plate (q) as shown. Mount the Large Mounting foot in the rear as shown on sheet 3(step 1B) FRONT q r Transit-High Roof Extended 96 Centers 71.5 Centers
Step 4 Place Rear Bow Assy. as shown and bolt to Large Mounting Foot 3/8 x.3/4 bolts with flat washers and split lock washers. It will mount through the inside slot. Step 5 Repeat with the front bow. 96 Bow centers shown on High Roof 148 WB Transit 71.5 Centers 96 Centers With EXT kit. 96 Bow centers shown on High Roof Extended 148 WB Transit 71.5 Centers 96 Centers With EXT kit.
Step 1-Nissan NV High Roof FRONT Place Long mounting rail to rear of the roof as shown. Slide U-Clip over mounts in roof as shown below. There will be 3 pairs of mounting locations, use the most rear, skip the middle and use the 3rd from the rear.*tighten FRONT 6
Step 2 Mounting with a 71.5" spread between bow assemblies. Place Short mounting rail in the next mounting location as shown. Slide U-Clips into position. Bolt with the flat head screw to the front. Use the M8 socket head, lock washer and flat washer towards the rear.*tighten Step 3 Foot mounting for 71.5" spread between bow assemblies Bolt Small Mount Foot through the most rear slot on the already mounted, long mounting rail. Bolt together using 5/16"x7/8" hex head, two 5/16 washers and a 5/16" Nyloc nut. DO NOT FULLY TIGHTEN Bolt Large Mount Foot to in the 2nd slot from the front of the mounted short mounting rail bolted in the front of the van. Bolt together using 5/16"x7/8" hex head, two 5/16 washers and a 5/16" Nyloc nut. DO NOT FULLY TIGHTEN 7
Step 4 Place Rear Bow Assy. as shown and bolt to Large Mounting Foot 3/8 x.3/4 bolts with flat washers and split lock washers. Do Not Fully Tighten. Step 5 Repeat with the front bow. Use the Torque Tube to set the length between the bows. Nissan NV High roof CANNOT use the Extension Kit (96 centers) 8
Step 6 Attach torque tube using ¼ bolts (i) with flat washers (k) and nyloc nuts (l). Check distance between feet on both driver and passenger side, they must be EXACTLY the same to insure the bow assemblies are parallel. Shown below with the 96 configuration. (l) (j) 9
Step 7 Next attach the "Handle Assy." as shown. If installing on a High Roof Extended 148WB Transit you will need the Handle Extension 10
Step 8 Next attach the Ladder Hooks and Ladder Stops. Attach "Ladder Hooks" to ladder pans on 5/16 studs in desired location. Attach "Ladder Stops" to coincide with "Ladder Hooks" by removing 3/8 x3/4 bolt and placing stop so the tab on the stop goes into the corresponding slot. If using a step ladder mount Ladder Hooks in the upper location in the rear. If you are using an extension ladder use the same location as the front bow. 11
Step 9 Attach ladder pan stiffener, in the closed position, using 5/16 x5/8 bolts (h) with lock washers (i) and flat washers (n). Confirm that distance between passenger side feet and driver side feet are still EXACTLY the same. Now you can tighten the feet for the front and rear bow assemblies. Shown below for the 96 configuration. (n) (i) (h) 12
Installation is now complete. Shown on Transit High Roof 148 WB