Langmuir probe measurement in a radio frequency inductively coupled argon plasma

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JURNAL FIZIK MALAYSIA VOLUME 25, NUMBER 3&4 2004 Langmuir probe measurement in a radio frequency inductively coupled argon plasma C. L. Ong a, O. H. Chin a, Mudtorlep Nisoa b and Boonchoat Paosawatyanyang c a Plasma Research Laboratory, Physics Department, University of Malaya, 50603 Kuala Lumpur, Malaysia b School of Physics, Walailak University, Nakhon Si Thammarat, Thailand c Faculty of Science, Chulalongkorn University, Bangkok 10330, Thailand (Received 15 August 2003) A Langmuir probe diagnostic system is constructed to measure the plasma properties in a radio frequency (RF) inductively coupled Argon plasma. A passive compensation is incorporated into the Langmuir probe to provide the high impedance to the probe tip in the fundamental drive frequency of 13.56 MHz. This will enable the probe tip to follow the RF fluctuation in the plasma and allows the dc probe characteristic to be measured. The properties of the RF inductively coupled Argon plasma are measured in the pressure range of 0.01 mbar 0.4 mbar and the RF incident power from 20 W 280 W. The radial and axial distributions of the RF Argon plasma are also studied. Comparison of the results from the Langmuir probes with compensation and without compensation demonstrates the effect of the compensating component. I. INTRODUCTION Detailed knowledge of the particle distribution functions is usually required for their validity in basic plasma experiments and plasma diagnostics are needed to determine those details. At another extreme, such as in plasma processing control, it suffices to have an indication that the device has the same plasma characteristics as of a previous occasion and not necessarily to know the details of the characteristics. The Langmuir probe offers a simple way to determine the plasma properties of the discharge. The current collected is measured as the probe is biased at different voltages with respect to the plasma potential. The current-voltage (I-V) curve obtained can be related to the localized plasma parameters. However, care has to be taken such that the insertion of the probe produces none or negligible perturbation to the local surroundings, else it can lead to erroneous interpretation. In RF inductively coupled systems, the plasma potential V s is often modulated at the drive frequency [1]. This modulation results in a time-averaged probe current measured against a time-averaged probe potential. Thus, deviation from the true shape arises in the I-V curve or dc I-V characteristic of the probe. It is thus necessary to make the RF electrical impedance at the probe tip to be much higher than the impedance of the probe sheath. High impedance can be achieved by incorporating properly designed RF tuned circuits and chokes. It is the purpose of this work to construct a Langmuir probe diagnostic system to measure the plasma parameters ( T e, ne ) as well as the plasma density spatial distribution in an RF inductively coupled Argon plasma reactor. Comparison is also made to the I-V characteristic of the probe with and without the passive RF filter to deduce the effectiveness of the filter. II. EXPERIMENTAL SETUP The RF plasma is excited at 13.56 MHz through a planar spiral coil placed below the quartz plate outside a 0.02 m 3 cylindrical reactor chamber. The planar coil is coupled to a 600 W, 50 Ω RF generator via an impedance matching network. The Langmuir probe is inserted into the reactor chamber through one of the 12 diagnostic/view ports. Argon gas is allowed to flow continuously while a constant pressure is maintained in the chamber by controlling the gas in-flow and pump-out rates. The Langmuir probe constructed is shown schematically in Fig. 1. Its tip is made of molybdenum wire of 0.8 mm in diameter and 1 mm in length (exposed part). A passive RF filter is connected to the tip with values of capacitance and inductance of 352 pf and 0.39 µh respectively such that high impedance occurs at resonant frequency of 13.58 MHz (± 10%). This aims to suppress the interference in the measured I-V curve brought about by the RF fluctuations of the plasma potential at the fundamental drive frequency of 13.56 MHz. The probe is biased with an amplified triangular wave of 90 V peak-to-peak. A dc offset is added such that the probe voltage sweeps from 60 V to 30 V at a frequency of 23 Hz. The current is monitored as a differential voltage across a 47 kω resistor. The schematic diagram of the probe data acquisition is shown in the Fig. 2. At each input to the oscilloscope a low pass filter is connected to eliminate RF noise picked up by the conducting cables. 97

0.8 mm BNC connector Araldite seal Solid coaxial cable Glass tube Passive RF filter 1 mm FIG. 1. Constructed Langmuir probe with high RF impedance component. Plasma Probe Tektronix TDS 210 Oscilloscope 47kΩ Differential Probe SI-9000 RC Low Pass Filter RC Low Pass Filter Ch1 Ch2 Computer 400 V, 150 ma Power Supply DC power Supply Voltage Sweep Amplifier f =23 Hz BK Precision 3011B Function Generator FIG. 2. Langmuir probe data acquisition setup. III. RESULTS AND DISCUSSION I-V curves of RF compensated (with RF filter) and uncompensated (without RF filter) Langmuir probes are shown in Fig. 3. These are obtained in 0.1 mbar Argon plasma at 100 W incident RF power. The retardation region of the I-V curve of the probe with filter is steeper than the one without. This is similar to those reported by other workers [2-5]. The shift of the floating potential of the probe towards more positive value indicates a decrease in the residual amplitude of the RF fluctuations due to the high RF impedance of the filter [6]. This will enable the probe tip to follow the RF fluctuations in the plasma but at the same time allows the undistorted dc probe characteristic to be measured as the RF fluctuations are highly attenuated after the filter. Figs. 4 and 5 show the electron temperature T e and plasma density n e respectively as functions of incident RF power for the compensated and uncompensated probes. T e obtained by the uncompensated probe is higher while n e is lower. When incident RF power is increased, n e increases proportionately. This is because the increase in the incident RF power provides more energy to be transferred to create more ionization in discharge. T e however falls with increasing incident RF power. 98

I probe (A) 1.60E-04 1.40E-04 compensated 1.20E-04 1.00E-04 8.00E-05 6.00E-05 4.00E-05 uncompensated 2.00E-05 V probe (V) 0.00E+00-60 -40-20 -2.00E-05 0 20 40-4.00E-05 FIG. 3. I-V characteristic of the compensated and uncompensated Langmuir probes obtained in 0.1 mbar Argon plasma at 100 W incident RF power. 6.5 Electron temperature T e (ev) 6 5.5 5 4.5 4 3.5 3 compensated probe uncompensated probe Incident RF power(w) FIG. 4. Electron temperature T e as a function of incident RF power for the compensated and uncompensated Langmuir probes in a 0.1 mbar Argon plasma. Plasma density n e (m -3 ) compensat ed probe uncompensat ed probe Incident RF pow er (W) FIG. 5. Plasma density n e as a function of incident RF power for the compensated and uncompensated Langmuir probes in a 0.1 mbar Argon plasma. 99

The dependences of the electron temperature and density on the incident RF power at different Argon pressures in the range of 0.01 mbar 0.4 mbar are shown in Figs. 6(a) and (b). In Fig. 6(a), T e shows no obvious trend of change with pressure. It is likely that the uncertainty (as high as 25%) in determining the slope of the retardation region could have obscured the pressure dependence in T e. Furthermore, the energy of the electrons may not subscribe to a totally Maxwellian distribution [5,7]. Many other workers [7-11] have actually shown T e to be lower at higher pressures in ranges of pressures that extend to much lower pressures compared to this work. The plasma density is determined from the ion saturation current as the low-current portion of the I-V characteristic of the probe is deemed to be least affected by the RF fluctuations [12]. The plasma density is observed to decrease with increase in Argon pressure (Fig. 6(b)). This observation differs from those reported in References [7-11] in which the density is higher at the higher pressure. However, the above observation agrees with Paranjpe et al. [5]. This decrease in plasma density as gas pressure increases can happen if elastic collisions become dominant with increase in pressure especially when the power dissipation to the plasma is low enough. Since the coupling of the coil to the plasma is sensitive to the distance between the coil and coupling window [9], less power is coupled to the plasma when the coil is further away from the window. In this experiment, the position of coil is 1.5 cm from the window which results in lower power coupled into the reactor chamber when compared to configuration with coil immediately close to quartz window. In fact, El-Fayoumi et al. [13] have shown that the B field in an evacuated chamber drops z by ~30% at a distance of 1.5 cm from the plane of the planar coil. Lower power coupling means less energy for electrons to collide inelastically to create ionization processes. This is also the reason why the plasma density obtained in this experiment (at E-mode) is lower than those reported by other workers [7-11]. It is noted that measurement of electron temperature and density taken at 0.4 mbar is inaccurate as the mean free path at this pressure is beyond the applicability range of this Langmuir probe in which collisionless sheath has been assumed. Visual inspection shows the presence of a secondary glow around the probe at pressures > 0.4 mbar. Under this condition, the environment in the vicinity of the probe is believed to be strongly perturbed by the probe rendering the measurement invalid. The preceding electron temperature and density shown were measured in the E-mode operation of the Argon RF discharge. For comparison, at Argon pressure of 0.01 mbar and higher incident RF power of 520 W in which the H-mode operation is observed, the measured electron temperature is 3.1 ev whilst the plasma density is at 1.34 10 17 m 3 (one to two orders of magnitude higher). The spatial distribution of the plasma density in the axial direction away from the quartz surface (z = 0 cm) is measured up to a distance of z = 11.0 cm at increments of 0.25 cm. The radial distribution of the plasma density is measured from the axis (r = 0 cm) towards the wall of the chamber up to r = 8.75 cm at incremental distances of 0.25 cm; the probe tip is at 5.5 cm above the surface of the quartz plate. The repositioning of the probe in the chamber was done by shutting down the discharge before it is adjusted to a new position. Thus, care was taken to ensure that the same condition of the Argon plasma is maintained with each adjustment of the position. The radial and axial distributions of the plasma density are respectively shown in Figs. 7(a) and (b) for Argon discharge at 0.1 mbar and 100 W incident RF power. It is observed that the plasma density is distributed uniformly across the radial distance up to about 6 cm before falling steeply. The diameter of spiral planar coil is approximately 8.5 cm. Thus, the uniformity of the plasma density across the diameter of the spiral planar coil is assured. On the axial distribution which is shown in Fig. 6(b), the density increases sharply from the surface of the quartz window before reaching a maximum at z = 1.5 cm from the quartz plate. After that, it decreases gradually as the probe is moved further away from the window which is expected as the energizing field diminishes with increasing distance from the source (the planar coil). These spatial distributions observation is similar to those reported by Schwabedissen et al. [10] and Mahoney et al. [14]. IV. CONCLUSION The constructed RF compensated Langmuir probe was shown to be successful in suppressing the effect of RF fluctuation of the plasma potential in the dc I-V probe characteristic to some extent. However, quantifying its effectiveness was not possible in the present setup and equipment available. The plasma parameters in the E-mode operation of the planar coil RF ICP Argon discharge have been measured for the range of incident RF power from 20 W to 280 W and pressure from 0.01 mbar to 0.1 mbar. (Data at 0.4 mbar are excluded as it was found to be inaccurate.) The measured electron temperature ranges from 3.5 ev to 5.0 ev and decreased with increasing incident RF power whereas no obvious trend of variation with pressure was obtained. The measured plasma density is between 8 10 14 m 3 and 2 10 16 m 3 and it increased with increasing incident RF power but decreased with the increasing pressure. These values are approximately one order of magnitude lower when compared to those reported by others and was attributed to the reduction in magnetic induction due to the position of the induction coil. From the spatial distribution of the plasma density 100

measurement, it can be concluded that uniform plasma can be obtained across the entire diameter of the spiral planar coil at z = 5.5 cm above the quartz window and the highest density is located on the axis at 1.5 cm above the surface of the quartz window. ACKNOWLEDGEMENT This work was supported by the University of Malaya through the Vote-F grants: F0487/2001A and F0123/2003A. Electron temperature T e (ev) 5.5 5 4.5 4 3.5 3 0.01 mbar 0.04 mbar 0.07 mbar 0.1 mbar 0.4 mbar (a) 2.5 Incident RF power (W) Plasma density n e (m -3 ) 1.00E+17 0.01mbar 0.04mbar 0.07mbar 0.1mbar 0.4mbar (b) Incident RF power (W) FIG. 6. (a) Electron temperature; and (b) plasma density are shown as functions of incident RF power at five different Argon gas pressures. 101

Plasma density, n e (m -3 ) EDGE OF PLANAR COIL (a) 0 1 2 3 4 5 6 7 8 9 10 Radial distance from centre, r (cm) Plasma Density n e (m -3 ) (b) 0 2 4 6 8 10 12 Axial distance from quartz plate, z (cm) FIG. 7. (a) Radial distribution and (b) axial distribution of the plasma density in 0.1 mbar Argon at 100 W incident RF power. REFERENCES [1] R. J. Shul and S. J. Pearton (eds.), Handbook of Advanced Plasma Processing Techniques, Springer- Verlag, Berlin Heidelberg (2000). [2] B. M. Annaratone, G. F. Counsell, H. Kawano and J. E. Allen, Plasma Sources Sci. Technol., 1, 232 (1992). [3] A. Ohsawa, M. Ohuchi and T. Kubota, Meas. Sci. Technol., 2, 801 (1991). [4] U. Flender, B. H. Nguyen Thi, K. Wiesemann, N. A. Khromov and N. Kolokolov, Plasma Sources Sci. Technol., 5, 61 (1996). [5] A. P. Paranjpe, J. P. McVittie and S. A. Self, J. Appl. Phys., 67 (11), 6718 (1990). [6] P. Špatenka and V. Brunnhofer, Meas. Sci. Technol., 7, 1065 (1996). [7] V. A.Godyak, R. B. Piejak and B. M. Alexandrovich, Plasma Sources Sci. Technol., 4, 332 (1995). [8] T. Kimura and K. Ohe, J. Appl. Phys., 89 (8), 4240 (2001). [9] H. Sasaki, K. Nanbu and M. Takahashi, Proc. Rarefied Gas Dynamics: 22 nd International Symposium, AIP, ed. T. J. Bartel and M. A. Gallis, 262 (2001). [10] A. Schwabedissen, E. C. Benck and J. R. Roberts, Phys. Rev. E, 55 (3), 3450 (1997). [11] J. Hopwood, C. R. Guarnieri, S. J. Whitehair and J. J. Cuomo, J. Vac. Sci. Technol. A, 11 (1), 152 (1993). [12] A. Boschi and F. Magistrelli, Il Nuovo Cimento, XXIX (2), 3597 (1963). [13] I. M. El-Fayoumi and I. R. Jones, Plasma Sources Sci. Technol., 7, 162 (1998). [14] L. J. Mahoney, A. E. Wendt, E. Barrios, C. J. Richards and J. L. Shohet, J. Appl. Phys., 76 (4), 2041 (1994). 102