INTRODUCTION T hank you for your HB8215/HB8216 loadcell indicator purchase. The HB8215 and HB8216 are the best choice for industrial weighing application requiring quality, performance and economy. Please read this instruction manual before operation to achieve the best performance of the HB8215 or HB8216 and to operate it correctly. T his operational manual is composed of four chapters and one appendix. The first chapter of this manual provides the main features and specifications of the HB8215 and HB8216. Chapter 2 presents the outline, panel descriptions and installation of the HB8215/HB8216. In Chapter 3 the F-Functions of the HB8215/HB8216 is introduced. Chapter 4 is devoted to the very important topic of the HB8215/6 application for the various type of weighing. Finally, the display messages of the indicator are given in Appendix A. CONTENTS
Ch.1 Features & Specifications 1.1 Main Features 1-1 1.2 General Specifications 1-2 1.3 Analog Specifications 1-2 1.4 Digital Specifications 1-2 1.5 Model Type Specifications 1-3 1.6 Interface Specifications 1-4 Ch.2 Panel Description & Installation 2.1 Dimensions 2-1 2.2 Front Panel Description 2-2 2.3 Rear Panel Description 2-3 2.4 Installation 2-6 Ch.3 F-FUNCTION 3.1 F-Function List 3-1 3.2 F-Function Key Entering 3-5 Ch.4 Applications 4.1 Tare Weight Setting 4-1 4.2 General Function Settings (F01~F08) 4-1 4.3 Calibration (F50~F58) 4-3 4.4 Memory Reset (F60~F61) 4-9 4.5 Serial I/O Interface (F10~F15, F20~F25) 4-10 4.6 Analog Output Interface (F30~F35) 4-16 APPENDIX A Message Summary A.1 Indication Messages A-1 A.2 Functional Messages A-1 A.3 Error Messages A-2
Ch.1 Features And Specifications 1.1 Main Features : High speed A/D converter - up to 128 times per second. High display resolution of 30000 coupled with high accuracy. Up to four points can be selected for span calibration to correct linearity. Full digital function setting, calibration and adjustment. Capable of driving up to 8 (350 Ω) loadcells. F-Function selectable digital filter to reduce fluctuation of a weight value. Compact size (96 X 96 mm), it can be easily mounted on the panel. With RS-232 serial communication interface (Serial interface 1, Standard). One of following interfaces can be selected : 1. RS-232 serial communication interface (Serial interface 2). 2. RS-485 serial communication interface (Serial interface 2). 3. 4-20mA and 0-10Vdc analog output interface. 1-1
1.2 General Specifications : Power Type A: 100 to 240Vac Universal Input Type B: 10 to 18Vdc (30VA Min.) Op. Temperature -10 ~ +40 (+14 ~ +104 ) Max. Op. Humidity 85% relative humidity or less (non-condensing) Dimensions 96(W) X 96(H) X 165(D) mm Weight 1.0 kg 1.3 Analog Specifications : Sensitivity 0.45μV/D Max. Input Range 30 mv Adjustment Range Zero: 0.1 ~ 25 mv Span: 0.45μV/D ~ 100μV/D L.C. Excitation DC10V ±5%, 240 ma Max. Loadcells 8 Loadcells (350Ω) in parallel Temp. Coefficient ZERO : 0.2μV/ RTI SPAN : 15ppm/ A/D Conversion Method : Σ Rate : 128 Conversion/second Resolution : 24 Bits 1.4 Digital Specifications :
Weight Display 7 segment LED display 6 digits, 0.52" (13.2mm) height Display Resolution 300 ~ 30000 LED Lamps φ3mm LEDs ZERO : center of zero (0±0.25D) (continued) TARE : tare weight value has been set GROSS : display shows a gross weight NET : display shows a net weight STAB : weighed value is stable FUNC : F-Function mode enabled 1-2 Keys 5 Input Keys : ZERO : to zero the gross display TARE : to acquire tare value TARE RESET : to reset tare value GROSS/NET : to switch gross or net mode FUNC. : to enable F-Function 5 Setting Input Keys : ESC. : to escape from setting UP : to increase the setting value DOWN : to decrease the setting value SEL. ENTER : to select the setting digit : to enter setting data 1.5 Model Type Specifications :
MODEL: HB8215-A MODEL: HB8215-B MODEL: HB8216-A MODEL: HB8216-B POWER INTERFACE POWER INTERFACE POWER INTERFACE POWER INTERFACE 100 to 240Vac 50/60Hz Universal Input Two RS-232 Serial I/O Interfaces 10 to 18Vdc (30VA Min.) Two RS-232 Serial I/O Interfaces 100 to 240Vac 50/60Hz Universal Input One RS-232 Serial I/O Interface One 4-20mA and 0-10Vdc AO Interface 10 to 18Vdc (30VA Min.) One RS-232 Serial I/O Interface One 4-20mA and 0-10Vdc AO Interface Option: RS-485 Serial Communication 1-3
1.6 Interface Specifications : RS-232 Serial Communication Interface Signal EIA RS-232C Method Half-duplex, Asynchronous, Bi-directional Baud Rate 1200, 2400, 4800, 9600 bps selectable Frame Format Start Bit : 1 bit Data Bit : 7, 8 bits selectable I/O Mode Stop Bit : 1, 2 bits selectable Parity : none, odd, even parity selectable Stream, Command Mode selectable RS-485 Serial Communication Interface Signal EIA RS-485, also meet the requirements of RS-422 Method Half-duplex, Asynchronous, Bi-directional Baud Rate 1200, 2400, 4800, 9600 bps selectable Frame Format Start Bit : 1 bit Data Bit : 7, 8 bits selectable I/O Mode Stop Bit : 1, 2 bits selectable Parity : none, odd, even parity selectable Stream, Command Mode selectable 4-20mA Analog Output Interface Method 14-Bits D/A Conversion Accuracy 1/16000 Load 350Ω Load (Max.) 0-10Vdc Analog Output Interface Method 14-Bits D/A Conversion Accuracy 1/16000 Load 10kΩ Load (Min.) Ch.2 Panel Description & Installation 1-4 2.1 Dimensions :
2.2 Front Panel Description : 2-1
1. Numerical : <1>. Display weight. Display <2>. Display setting value or message. 2. Status : <1>. ZERO : Turns on when the weight is the LED Lamps center of zero. (0±0.25D) <2>. TARE : Turns on when a tare weight has been stored in memory. <3>. GROSS : Turns on when the display is showing the gross weight. <4>. NET : Turns on when the display is showing the net weight. <5>. STAB : Turns on when the weighed value is stable. <6>. FUNC : Turns on when the "F-Function" is enabled. 3. Operation Keys : ZERO Press this key to return the display to the center of zero when the weighing device is empty. TARE Press this key to set the tare weight. TARE RESET Press this key to reset the tare weight. 2-2
GROSS Press this key to switch between gross weight display NET and net weight display. FUNC Press this key to proceed "F-Function" operation. ESC Press this key to escape from setting operation. Press this key to increase the value of the setting UP digit. Press this key to decrease the value of the setting DOWN digit. SEL. Press this key to select the setting digit. ENTER Press this key to enter setting data. 2.3 Rear Panel Description : 2-3
1. Slide-Locks & Screws for Panel Mounting. 2. Frame Ground (FG). 3. Power Switch. 4. Power Connector. 5. Serial Interface 1 Connector (RS-232) : Pin Function Pin Function 1 NC : Not Connected 6 Unused (short with Pin4) 2 TX : Transmitted data 7 Unused (short with Pin8) 3 RX : Received data 8 Unused (short with Pin7) 4 Unused (short with Pin6) 9 NC : Not Connected 5 SG : Signal Ground Note : Pin4, 6 and Pin7, 8 are shorted internally. 6. Serial Interface 2 Connector (RS-232/485), Analog Output: Pin Function Pin Function 1 Vout:0-10Vdc Output 6 TX-:RS-485 -Transmitted Data 2 TX :RS-232/485 Transmitted 7 RX-:RS-485 -Received Data Data 3 RX :RS-232/485Received Data 8 AG:Analog Output Ground 4 Iout: 4-20mA Output 9 AG:Analog Output Ground 5 SG :RS-232/485 Signal ground
7. CAL Switch 8. Sealing Screws 2-4 9. Loadcell Connector : Pin Function Pin Function 1 +EXC : + Excitation 6 NC : Not Connected 2 +SEN : + Sense 7 NC : Not Connected 3 -EXC : - Excitation 8 -SIG : -Signal 4 -SEN : - Sense 9 +SIG : +Signal 5 FG : Frame Ground
2.4 Installation : 2-5 1. To Mount The HB8215/HB8216 into a Panel :
2-6
2. Loadcell Connection : 3. General Rules : <1>. Earth the indicator to the FG screw located on the rear panel. Do not earth directly to other equipment. <2>. The power input is marked on the rear panel. Please ensure that the electricity power supply is fit for your indicator. If the electricity supply fluctuates by more than ±10% then a regulator must be used to stablilze the power supply. <3>. Do not install the indicator in direct sunshine. Avoid sudden temperature changes and excessive moistoure. The best operation environment for the indicator is about 20 (68 ) at 50% relative humidity. 2-7
Ch.3 F-FUNCTION 3.1 F-Function List : T here are a number of HB8215/6 settings that are selectable by the user. These settings, called F-Function, control many of the capabilites of the indicator. F00-F08 General Function Settings : Item Function Settings F00 Tare Setting 0 0 0 0 0.0 F01 Auto Net Weight Display 0: OFF 1 : ON F02 Weight Unit 0 : kg 1 : lb 2 : g 3 : t F03 Display Frequency 0 : 16 times/sec. 1 : 8 times/sec. 2 : 4 times/sec. F04 Power-On Auto Zero 0 : OFF 1 : ON F05 Zero Tracking 0 : Inhibit 1 : 0.5d/2sec. 2 : 0.5d/1sec. 3 : 1.0d/2sec. 4 : 1.0d/1sec. 5 : 2.0d/2sec. 6 : 2.0d/1sec. 7 : 3.0d/2sec. 8 : 3.0d/1sec. 9 : 4.0d/2sec. F06 Digital Filter I 0 : Quick 1 : 2 : 3 : 4 : Slow (continued) 3-1
F07 Digital Filter II 0 : Quick 1 : 2 : Slow F08 Stable Detection 0 : 1.0d/1.0sec. 1 : 2.0d/1.0sec. 2 : 3.0d/1.0sec. 3 : 1.0d/0.5sec. 4: 1.5d/0.5sec. 5 : 2.0d/0.5sec. 6 : 2.5d/0.5sec. 7 : 3.0d/0.5sec. F09 Display Software Version Note : The accentuated numeric value is the initial setting. F10-F15 Serial Interface 1 Settings : Item Function Settings F10 Frame Format 0: n, 8, 1 1 : n, 8, 2 2 : o, 7, 1 3 : o, 7, 2 4 : e, 7, 1 5 : e, 7, 2 F11 Baud Rate 0: 9600 1 : 4800 F12 String Format for the Stream Mode 2 : 2400 3 : 1200 0: HB-8210 Compatible 1 : AD-4321 2 : IQ-600HB 3 : UMC-2000 F13 Data Output Mode 0: Stream Mode 1 : Command Mode F14 Output Data for the Stream Mode 0: Display weight 1 : Gross weight 2 : Net weight F15 Station Number 00 Note : F16 to F19 are unused. 3-2 F20-F25 Serial Interface 2 Settings : For HB8215
Item Function Settings F20 Frame Format 0: n, 8, 1 1 : n, 8, 2 2 : o, 7, 1 3 : o, 7, 2 4 : e, 7, 1 5 : e, 7, 2 F21 Baud Rate 0: 9600 1 : 4800 F22 String Format for the Stream Mode 2 : 2400 3 : 1200 0: HB-8210 Compatible 1 : AD-4321 2 : IQ-600HB 3 : UMC-2000 F23 Data Output Mode 0: Stream Mode 1 : Command Mode F24 Output Data for the Stream Mode 0: Display weight 1 : Gross weight 2 : Net weight F25 Station Number 00 Note : F26 to F29 are unused. F30-F35 Analog Signal Output Interface Settings : For HB8216 Item Function Settings F30 Analog Output Data 0: Gross weight 1 : Net weight F31 Analog Output Type 0 : 4-20mA (Negative Weight to 2.4 ma) 1 : 4-20mA 2 : 0-10V F32 AO of Weight Capacity 10000 F33 AO Zero Adjustment 4mA : 1504, F31=0,1 0V : 64, F31=2 F34 AO Full Scale Adjustment 15904 3-3
F35 Make AO XX% Output Vout = (XX/100) X 10Vdc Iout = (XX/100) X 16mA + 4mA Note : F36 to F39 are unused. XX F50-F58 Adjustment and Calibration: Item Function Settings F50 Zero Range 0: 2% Capacity 1 : 5% Capacity 2 : 25% Capacity 3 : 100% Capacity F51 Decimal Point Place 0 : X X X X X X 1 : X X X X X.X 2 : X X X X.X X 3 : X X X.X X X F52 Min. Division 01 02 50 F53 Max. Capacity 0 1 0 0 0.0 F54 Zero Adjustment "C A L - P 0 " "E n d - P 0 " F55 Span Pt.1 Calibration "C A L - P 1 " "E n d - P 1 " F56 Span Pt.2 Calibration "C A L - P 2 " "E n d - P 2 " F57 Span Pt.3 Calibration "C A L - P 3 " "E n d - P 3 " F58 Span Pt.4 Calibration "C A L - P 4 " "E n d - P 4 " Note : F40 to F49 and F59 are unused. 05 10 20 F60-F61 Memory Reset : 3-4
Item Function Settings F60 Reset Function Parameters (F00 to F49) 0000 Password : 8215 / 8216 F61 Reset Weighing Parameters (F50 to F59) 0000 Password : 8215 / 8216 Note : F62 to F99 are unused. 3.2 F-Function Key Entering : 1. F-Function Selecting : <1>. Press FUNC key to enter the F-Function selecting operation. <2>. Press SEL. key to select the setting digit position. The selected digit will flash for data setting. <3>. Press or key to increase or decrease the selected digit. Set 2 digits function code 00~62 for F00~F62 selecting. <4>. Press ENTER key to achieve the F-Function selecting. 2. Changing the Settings : <1>. After a function in F00~F62 has been selected, the setting of that function will be shown on the display and a flashed digit will allow the user to change its numerical setting.
<2>. The flased digit position can be selected by pressing the SEL. key. 3-5 <3>. The numerical setting of a flashed digit can be increased or decreased by pressing the key or key. 3. ENTER/ESC : Press ENTER key to enter the set value. Press ESC key to escape from setting operation. 4. Example : To select F15, and change the setting from "00" to "08" <1>. Start : Display shows the gross weight 500.0kg Display shows 5 0 0. 0 the gross weight ZERO TARE GROSS NET STAB FUNC <2>. Enable F-Function : Press FUNC F u n - 0 0 ZERO TARE GROSS NET STAB FUNC <3>. Set the function code to "15" : Press F u n - 1 0 ZERO TARE GROSS NET STAB FUNC Press SEL. F u n - 1 0 ZERO TARE GROSS NET STAB FUNC
Press F u n - 1 5 5 times ZERO TARE GROSS NET STAB FUNC 3-6
<4>. To achieve the F-Function selecting : Display shows the setting of F15 is "00" Press ENTER 0 0 ZERO TARE GROSS NET STAB FUNC <5>. Change the setting of F15 : Press SEL. 0 0 ZERO TARE GROSS NET STAB FUNC Press 0 8 twice ZERO TARE GROSS NET STAB FUNC <6>. Enter the Set Value : After F15 has been entered, the operation will return to the "F-Function selecting" and the function code of the next F-Function will be shown on the display. In this case, the function code "20" will be shown because of F16 to F19 are unused. Press ENTER F u n - 2 0 ZERO TARE GROSS NET STAB FUNC <7>. Finish the Setting : Display returns to show the gross weight 500.0kg. Press ESC 5 0 0. 0 ZERO TARE GROSS NET STAB FUNC 5. Error Message: [E r r F u n : Undefined Function 3-7
Ch.4 Applications 4.1 Tare Weight Setting : 1. Press TARE Key : The [TARE] key zeros the net weight display and stores the gross value into the tare weight memory. You can put some thing which you want to be tared on the weigher and press [TARE] key to tare it. (Net Weight = Gross Weight - Tare Weight) 2. F-Function Setting : F00 The indicator allows the user to enter a numerical value as the tare weight directly via F00. An error message E r r F 0 0 will be displayed, if the setting value isn't a multiple of the minimum division or the setting value is greater than the maximum capacity. 3. Tare Reset : (the tare value = 0) <1>. Press [TARE RESET] key as the weight value is displayed. <2>. Enter a 0 value via F00. 4. TARE LED : TARE : Turns on after a tare weight has been stored in memory. Net Weight = Gross Weight - Tare Weight TARE : Turns off when the weight is equal to 0. Net Weight = Gross Weight 4.2 General Function Settings (F01~F08) : F01 : Auto Net Weight Display The "Auto Net Weight Display" function can be set on or off via F01. When the "Auto Net Weight Display" function is set on, the indicator will switch to the net weight display automatically after a tare weight has been set, and the indicator will switch to the gross weight display after the tare weight has been reset. 4-1
F02 : Weight Unit F02 allows you to select the unit of weight. F03 : Display Frequency The display update rate of the indicator can be selected by the user via F03. For examlpe, if the display frequency set to "0:16 times/sec.", then the indicator will display the weight per 8 times A/D conversion. F04 : Power-On Auto Zero The indicator will zero the display once at the electric power is connected, if the "Power-ON Auto Zero" function is valid. The user can select the "Power-ON Auto Zero" function to be valid or inhibited via F04. F05 : Zero Tracking If there is a small deviation, beyond the zero point, within a set range and this state continues for more than a set period, the "Zero Tracking" function will bring the display back to zero automatically. The indicator needs the user to select a zero tracking range and a zero tracking period via F05 to to perform the zero tracking. F06,F07 : Digital Filter I and II The indicator is designed to use the double stage digital filters to reduce fluctuation of a weight value. The 1st stage digital filter selector can be selected from "0" to "4" via F06 and the 2nd stage digital filter selector can be selected from "0" to "2" via F07. The display will be more stable if the number of the filter selector increases, but the response will be worse instead. To the contrary, if the number of the filter selector is reduced, the response becomes better although the display may not be stable. Select the best number according to the measurement. F08 : Stable Detection The indicator needs the user to select a stable range and a stable period via F08 to perform the stable detection. The 4-2
stable range is denoted by the minimum scale division and the stable period is denoted by the time in seconds. The indicator will be easier to enter the stable state if a larger stable range and a shorter stable period is selected, although the display may be fluctuant. 4.3 Adjustment & Calibration (F50~F58) Y our indicator should be calibrated when first installed, or after a weighing system component (load cell, A/D circuit board,..... etc.) has been changed. All weighing systems should be calibrated at least once every 12 months. Please allow a warm up (plugged in) for at least 30 minutes to achieve thermal stability before starting calibration. For best accuracy, calibrate with as near to full span weight as possible. Full Calibration Procedure : Step 1 : Open the "CAL Switch" cover on the rear panel and slide the "CAL Switch" on. F50~F59, F60 and F61 will not CAL SW be executed if the "CAL Switch" is at the off position. An error message E r C A L S will OFF ON be displayed, if any one of these functions has been selected without setting the "CAL Switch" on. Step 2 : Set the parameter for the Zero Range via F50. The indicator allows the user to press the [ZERO] key to return the display to the center of zero when the weighing device is empty. This function works only if the offset value is within a set percentage limit, which is called "the Zero Range", of the weighing device full capacity. An error message E r r o r 0 will be displayed, if an offset value is beyond the zero range and a zero operation has been proceeded. Step 3 : Set the decimal point place via F51 The decimal point place of the display weight value can be set via 4-3
F51. The default for the decimal point place is "1 : X X X X X.X". Step 4 : Set the "Minimum Division" via F52. The "Minimum Division" can be set to 1, 2, 5, 10, 20 or 50. Step 5 : Set the "Maximum Capacity" via F53. The "Maximum Capacity" is the full weight that you want your weighing device to handle. It could be the rated capacity of the loadcells, or some other limit you wish to be. The maximum capacity also has a relationship to the display resolution. In general, the display resolution of an indicator has the form of a ratio of the maximum capacity to the minimum division. The disaply resolution of this indicator can be from 300 to 30000. Thus, 300 [(the Maximum Capacity) / (the Minimum Division)] 30000 The following messages during the maximum capacity setting: may be displayed as an error indication E r F 5 3 1 : The maximum capacity is not a multiple of the minimum division. E r F 5 3 2 : The resolution is under 300. E r F 5 3 3 : The resolution is over 30000. Step 6 : Proceed the "Zero Adjustment" via F54. The "Zero Adjustment" is a process to give the HB8215/6 a base reference point "ZERO", to the weighing device when it has no weight on it. <1>. Select F54 Function: Display C A L - P O ZERO TARE GROSS NET STAB FUNC 4-4
<2>. Make sure that there is no weight on the weigher and the weigher is stable ( STAB lights ON),then press the [ENTER] key. Display C A L - P O ZERO TARE GROSS NET STAB FUNC <3>. If the input signal from the loadcell is ok, the HB8215/6 will display [End-P0] message for two seconds and the zero adjustment will be done. Display E n d - P 0 ZERO TARE GROSS NET STAB FUNC <4>. Error Messages : C A L E r 1 : The input signal from the loadcell is unstable. C A L E r 2 : The HB8215/6 is not able to achieve zero adjustment because of the input signal from the loadcell is under 0.1mV or negative. C A L E r 3 : The HB8215/6 is not able to achieve zero adjustment because of the input signal form the loadcell is too large.(over 25mV) Step 7 : Proceed the "Span Pt.n Calibration" via F55,F56,F57,F58. The "Span Calibration" allows you to set 4 reference points (P1, P2,P3,P4) between the empty point (P0) and the end point (Maximum Capacity) of your weighing device that will give the HB8215/6 an algebraic difference of each digital increment (Division). With the Span Calibration, the HB8215/6 can accurately calculate what weight is on the weighing device.
4-5 <1>. Select F55,F56,F57 or F58 Function : Display C A L - P N ZERO TARE GROSS NET STAB FUNC Display 0 1 0 0 0. 0 ZERO TARE GROSS NET STAB FUNC (n = 1,2,3 or 4) <2>. Apply an actual load (test weight) on the weigher and enter enter the test weight value to the HB8215/6. Display 0 1 0 0 0. 0 ZERO TARE GROSS NET STAB FUNC <3>. Make sure that the STAB is ON, then press the [ENTER] key to proceed the span calibration. Display E n d - P n ZERO TARE GROSS NET STAB FUNC If the input signal from the loadcell is ok, the HB8215/6 will display [End-Pn] message for two seconds and the span calibration will be done. (n = 1,2,3 or 4) <4>. Error Messages : C A L E r 1 : The input signal from the loadcell is unstable. C A L E r 4 : The HB8215/6 is not able to achieve span calibration because of the test weight value has been mistakenly entered.
4-6 1 The test weight cannot be entered as a value equal to 0. ] {2 The test weight cannot be entered as a value greater than the Maximum Capacity. 3 The test weight must be entered as a value which is a multiple of the Minimum Division. C A L E r 5 : The HB8215/6 is not able to achieve span calibration because of the input signal is too small. (under 0.45μV/Division) C A L E r 6 : The HB8215/6 is not able to achieve span calibration because of the input signal is too large. (over 100μV/Division) C A L E r 7 : The HB8215/6 is not able to achieve span calibration because of the "Point n" isn't greater than the "Point n-1" by over 1000 divisions. C A L E r 8 : The HB8215/6 is not able to achieve span calibration because of the nonlinearity between the calibrated points is greater than 0.2% <5>. 4 Points Span Calibration : You can select one to four points for the span calibration to correct linearity during the span calibration. Normally, the span calibration is performed for one point.
4-7
There are 2 rules must be followed for the multi-points span calibration of the HB8215/6. Rule 1 : The "Point n" must be greater than the "Point n-1" by over 1000 divisions.(n = 2,3 or 4) That is, (Point n) > (Point n-1) + 1000 divisions n = 2,3 or 4 Rule 2 : The nonlinearity between the calibrated points should be smaller than 0.2%. That is, SPAN(P n P n-1) - SPAN(P 1 P 0) X 100% < 0.2% SPAN(P 1 P 0) n = 2,3 or 4 Step 8 : Slide the CAL Switch back to the OFF position and return the CAL Switch cover to the rear panel. 4-8
4.4 Memory Reset (F60~F61) : 1. F60 : Reset Function Parameters The settings of F00 to F49 are called the function parameters of the HB8215/6. These parameters can be reset to their initial settings via F60. 2. F61 : Reset Weighing Parameters The settings of F50 to F59 are called the weighing parameters of the HB8215/6. These parameters can be reset to their initial settings via F61. 3. Memory Reset Procedure : Step 1 : Open the "CAL Switch" cover on the rear panel and slide the "CAL Switch" on. F50~F59, F60 and F61 will not CAL SW be executed if the "CAL Switch" is at the off position. An error message E r C A L S will OFF ON be displayed, if any one of these functions has been selected without setting the "CAL Switch" on. Step 2 : Select F60 or F61. Step 3 : Enter the 4 digits password to the indicator. The password of the HB8215 is "8215" and the password of the HB8216 is "8216". Step 4 : Slide the CAL Switch back to the OFF position and return the CAL Switch cover to the rear panel. 4-9
4.5 Serial I/O Interface (F10~F15, F20~F25) The HB8216 is designed to provide one serial communication interface and the HB8215 provides two serial communication interface. 1. F-Function : F10n to F15 controls serial interface 1 (HB8215/6) and F20 to F25 controls serial interface 2 (HB8215 only). F10, F20 : Frame Format F11, F21 : Baud Rate F12, F22 : String Format for the Stream Mode F13, F23 : Data Output Mode F14, F24 : Output Data for the Stream Mode F15, F25 : Station Number 2. Serial Interface settings : <1>. Frame Format : F10, F20 (0) n, 8, 1 : none parity, 8 data bits, 1 stop bit (1) n, 8, 2 : none parity, 8 data bits, 2 stop bits (2) o, 7, 1 : odd parity, 7 data bits, 1 stop bit (3) o, 7, 2 : odd parity, 7 data bits, 2 stop bits (4) e, 7, 1 : even parity, 7 data bits, 1 stop bit (5) e, 7, 2 : even parity, 7 data bits, 2 stop bits <2>. Baud Rate : F11, F21 (0) 9600 bps (1) 4800 bps (2) 2400 bps (3) 1200 bps 4-10
<3>. String Format for the Stream Mode : F12, F22 After the Stream Mode has been selected (in F13, F23), one of the following string formats can be selected to be transmitted: ] STX : 1 byte "Start of TeXt". (ASCII 02H) PL : 1 byte "PoLarity" sign " " (ASCII 20H) : data is positive "-" (ASCII 2DH) : data is negative D7~D1: 7 bytes weight data including decimal point. The leading zeros of the data will be transmitted by "space" characters. For expample, "00200.0" will be transmitted by " 200.0". SP : 1 byte "SPace". (ASCII 20H) UN : "kg" : kilogram " t" : ton " g" : gram "lb" : libra TP : "GR" : "GRoss" weight "NT" : "NeT" weight STUS : "M" (ASCII 4DH) : Motion (Unstable) "O" (ASCII 4FH) : Overload " " (ASCII 20H) : Normal CR : 1 byte "Carriage Return". (ASCII 0DH) LF : 1 byte "Line Feed". (ASCII 0AH) 4-11
{ <4>. Data Output Mode : F13, F23 ] 1 Stream Mode : In this mode the new data will be transmitted four times per second by the HB8215/6. { 2 Command Mode : When the Command Mode is selected, the HB8215/6 will send back a reply to the host device according to the command which has been sent by the host device. 4-12
<5>. Output Data for the Stream Mode : F14, F24 One of the following types of data can be selected to be transmitted by the HB8215/6 in the "Stream Mode". (0) Display weight data (1) Gross weight data (2) Net weight data <6>. Station Number : F15, F25 A command with the same station number should be transmitted to the HB8215/6, then a reply according to that command will be sent back to the host device by the HB8215/6 in the "Command Mode". The station number can be set via F15, F25 from 00 to 99. 3. RS-485 One to Multi Connection : (for HB8215-2) <1>. The following figure shows a typical RS-485 network of one to multi connection of the HB8215-2. A twisted-pair cable should be used to reduce the noise trouble and a terminal resistor of 120Ω might need to be used to reduce the distortion of the signal waveforms. 4-13
<2>. A two digits station number (00~99) should be set to each HB8215-2 via F25. <3>. The "Data Output Mode" should be set to the "Command Mode" to each HB8215-2 via F23. 4. The Command Mode Format : <1>. Read Gross Weight Command : RG 4-14
<10>. Data Description : STX : 1 byte "Start of TeXt". (ASCII 02H) XX : 2 bytes station number 00~99. PL : 1 byte "PoLarity" sign " " (ASCII 20H) : data is positive "-" (ASCII 2DH) : data is negative D7~D1: 7 bytes weight data including decimal point. The leading zeros of the data will be transmitted by "space" characters. SP : 1 byte "SPace". (ASCII 20H) 4-15
CR : 1 byte "Carriage Return". (ASCII 0DH) 4.6 Analog Output Interface (F30~F35) : 1. F-Function : <1>. Analog Output Data: F30 The data of analog signal output can be selected via F30. as Gross weight or Net weight. Vout = (Weight/Capacity) X 10Vdc Iout = (Weight/Capacity) X 16mA + 4mA <2>. AO Full Scale Adjustment: F31 The data of analog signal output can be selected via F31 As Iout or Vout 0: Iout = 4mA ~ 20mA (Negative Weight to 2.4 ma) 1: Iout = 4mA ~ 20mA 2: Vout = 0Vdc ~ 10Vdc via F32. <3>. AO of Weight Capacity F32 The data of analog signal output weight capacity can be selected <4>. Set Analog Signal Output= 0%: F33 When F31=2, adjust the value of F33 to make Vout= 0Vdc. To adjust value ±16 via F33, Vout is about ±0.01Vdc. When F31 = 0 or 1, adjust the value of F33 to make Iout=4mA. To adjust value ±9 via F33, Iout is about ±0.01mA. <5>. Set Analog Signal Output= 100%: F34 When F31=2, adjust the value of F34 to make Vout= 10Vdc. To adjust value ±16 via F33, Vout is about ±0.01Vdc. When F31 = 0 or 1, adjust the value of F34 to make Iout=20mA. To adjust value ±9 via F33, Iout is about ±0.01mA. F34, Analog Signal Output 100% adjustment value, can t be more than 16383. <6>. Set Analog Signal Output = XX% : F35 The user can set the analog output to XX% via F35. That is, Vout = (XX/100) X 10Vdc and Iout = (XX/100) X 16mA + 4mA
4-16 2. Analog Output Interface Specification : <1>. Conversion Method : 14-bits D/A Conversion <2>. Signal Accuracy : 1/16000 <3>. Driving Capability : Iout (4-20mA) : 350Ω (Max.) Vout (0-10Vdc) : 10kΩ (Min.)
4-17 APPENDIX A Message Summary A.1 Indication Messages : ------ : Over Weight The gross weight is greater than the maximum capacity+9d, or an input signal from the loadcell is greater than 30 mv. oooooo : Under Weight The loadcell isn't connected, or an input signal from the loadcell is smaller than 0.1mV. A.2 Functional Messages : F u n - X X : HB8215/6 is waiting you to select the F-Function. A d J 0 : F33 Analog Signal Output 0% adjustment [A d J F : F34 Analog Signal Output 100% adjustment C A L - P 0 : F54 Zero Adjustment. E n d - P 0 : F54 End of Zero Adjustment. C A L - P 1 : F55 Span Point 1 Calibration. E n d - P 1 : F55 End of Span Point 1 Calibration. C A L - P 2 : F56 Span Point 2 Calibration. E n d - P 2 : F56 End of Span Point 2 Calibration. C A L - P 3 : F57 Span Point 3 Calibration. E n d - P 3 : F57 End of Span Point 3 Calibration.
A-1 C A L - P 4 : F58 Span Point 4 Calibration. E n d - P 4 : F58 End of Span Point 4 Calibration. A.3 Error Messages : E r r o r 0 : The zero offset is out of the setting range. E r r F 0 0 : The tare weight setting error. E r r F u n : Undefined F-Function. E r F 3 4 1 : F34 Analog Signal Output 100% adjustment error. F34 can t be more than 16383. E r C A L S : The "CAL Switch" is at OFF position. E r F 5 3 1 : The maximum capacity is not a multiple of the minimum division. E r F 5 3 2 : The resolution is under 300. E r F 5 3 3 : The resolution is over 30000. C A L E r 1 : The input signal from the loadcell is unstable. C A L E r 2 : The HB8215/6 isn't able to achieve zero adjustment because of the input signal form the loadcell is under 0.1mV or negative. C A L E r 3 : The HB8215/6 isn't able to achieve zero adjustment because of the input signal form the loadcell is too large.(over 25mV) C A L E r 4 : The HB8215/6 is not able to achieve the span calibration because of the test weight value has
been mistakenly entered. A-2 C A L E r 5 : The HB8215/6 is not able to achieve the span calibration because of the input signal is too small. (under 0.45μV/Division) C A L E r 6 : The HB8215/6 is not able to achieve the span calibration because of the input signal is too large. (over 100μV/Division) C A L E r 7 : The HB8215/6 is not able to achieve the span calibration because of the "Point n" isn't greater than the "Point n-1" by over 1000 divisions. C A L E r 8 : The HB8215/6 is not able to achieve the span calibration because of the nonlinearity between the calibrated points is greater than 0.2%.
A-3