INSTALLATION INSTRUCTIONS 1350 COMBAT SERIES TOILET PARTITIONS IMPORTANT: Review these instructions thoroughly prior to installation. In the United States: BOBRICK WASHROOM EQUIPMENT INC. 200 Commerce Drive Clifton Park NY 12065-1350 Telephone: (518) 877-7444 FAX: 518-877-5029 11611 Hart Street North Hollywood CA 91605-5882 Telephone : (818) 764-1000 FAX: 818-503-9287 225 Bobrick Drive Jackson TN 38301-5635 Telephone: (901) 424-7000 FAX: 901-424-7800 In Canada: BOBRICK WASHROOM EQUIPMENT OF CANADA LTD. 45 Rolark Drive Scarborough Ontario M1R 3B1 Telephone: (416) 298-1611 FAX: 416-298-6351 Form No. 1350-69 (Rev. 9/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 1
PREPARATION PRE-INSTALLATION. A. Structural support in walls and floors is not furnished by Bobrick. Confirm that adequate backing is present in wall ceiling and floors prior to installation. B. This installation booklet must be used with the Bobrick layout sheets. C. You may verify hardware receipt by cross-referencing the last page of the layout sheets against the box contents. INSTALLATION STEPS. 1. Find Layout Sheets for Toilet Partitions... Page 4 2. Install Combat Wall Channel... Page 4 3. Install Division Panels... Page 5 4. Join Makeup Panels to Division Panels... Page 6 5. Find the Levels... Page 6 6. Cut... Page 7 7. Installation... Page 7 8. Mount to Wall Hinging or s... Page 8 9. Hang s... Page 8 10. Bolt Feet to Floor... Page 9 11. Thru-Bolt Division or Makeup Panels and Panel Foot Brackets... Page 9 12. Thru-Bolt... Page 9 13. Slide Lock Installation... Page 10 14. Finish and Cleanup... Page 11 RECOMMENDED TOOLS. CAUTION: Be sure to use proper safety gear. 1. Chalk Line 2. Plumb-bob 3. Masking Tape (for laying out holes on floors/walls/ceilings to be drilled) 4. Tape Measure and Pencils 5. Center Punch 6. Electric and/or Battery-Powered Drill 1/2" and 3/4" (13 and 19mm) Concrete Drill Bits 7. Drill Bits 1/16" to 3/8" numbered 1 to 60 metric 1.0 to 10.0mm 8. Screwdrivers/Screwdriver Bits slotted and phillips #1 #2 and #3 9. Shims 1350 Series Combat Toilet Partition 10. Adjustable Supports 1-1/2" to 12" (40 105mm) Post Bracket Hinge Bracket Division Panel Wall Channel End Cap 11. Level 12. Crescent Wrench (required to adjust lock nut on foot) Slide Lock 13. Adjustable Wrench Division Panel Channel Foot Hinge Post Makeup Panel Bumpers Panel Foot Corner Hinge Post (J Post) Panel Foot Bracket 14. Allen Wrench Set 15. Hack Saw 16. Hammer Form No. 1350-69 (Rev. 9/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 2
FASTENERS Note: Wall and floor fasteners are supplied for most commonly found applications. If different fasteners are required due to varying wall and floor compositions installer must provide these where necessary. Hex Nut Bolt Assembly Panel Screw Thru-Bolt Foot Screw Screw * Factory installed by Bobrick Wall Screw and Anchor * Button Head Thru-Bolt * Bracket Screw HARDWARE COMPONENTS Important: Familiarize yourself with hardware components Gravity Hinge Hinge Post (G-Post) (H-Post) Panel Foot 1900380 Foot 1900381 Panel Foot Bracket 1900100 1900061 End Cap 1900121 clene Wall Channel 1900050 Makeup Channel 1900053 * Factory installed by Bobrick Wall Hung Urinal Bracket 1900128 Slide Lock 1900086 * Corner Hinge Post (J Post) * Corner (L Post) * Center Post (K Post) * Hinge Bracket 1900004 * Post Bracket 1900047 Form No. 1350-69 (Rev. 9/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 3
STEP 1 FIND THE LAYOUT FOR THE TOILET PARTITIONS Per the layout sheets; find the center line for the division panels on the wall; mark plumb and scribe. To maintain a level with any slope in the floor measure to 78 '' (1980mm) from the floor at opposite ends of the layout. Pull a line and mark at the top of all centerlines (see illustration 1-A). Combat Channel and Division Panel are Flush at Top 78'' (1980mm) 72'' (1830mm) Scribe at the Top of Each CL 78'' (1980mm) 6'' Floor Clearance (150mm) from Bottom of Division Panel 1-A STEP 2 INSTALL COMBAT WALL CHANNEL Combat wall channels (pre-drilled) are installed on center line. The top is flush at the 78'' (1980mm) mark (see illustration 2-A). Note: Wainscotting of tiled wall: Install filler strips above wainscotting or tile as required. 2-A Finished Face of Floor 78'' (1980mm) Form No. 1350-69 (Rev. 9/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. 72'' (1830mm) 6'' (150mm) PAGE 4
STEP 3 INSTALL DIVISION PANELS Note: For ease of installation feet are preset at 5-1/2'' (140mm). Adjust height in Step 5. Place a panel foot on line with combat channel 12'' (305mm) from the front edge of the division panel. Place a foot bracket firmly to the bottom of the division panel 12'' (305mm) on center from the outside edge. (see illustration 3-A). Do not drill out panel foot bracket until Step 11. Place foot bracket pin into top of foot. Slide panel back into combat channel and back off 1/8'' (3.17mm). Drill out center 23/64'' hole and install hex nut assembly into center hole in combat channel. Division panels are now held in place and allow plumb and level tolerance as makeup panels are attached to the front outside edge. Note: If installation does not require makeup panels as shown in illustration 3-B go to Step 5. Combat Division Panel and Makeup Panel Combat Division Panel No Makeup Panels Division Panel Division Panel Combat Channel Flush Combat Channel Flush Combat Channel Hinge Post Makeup Panel Foot Bracket Foot Bracket Panel Foot 12'' (305mm) Panel Foot 12'' (305mm) 3-A 3-B Form No. 1350-69 (Rev. 9/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 5
STEP 4 JOIN MAKEUP PANELS TO DIVISION PANELS Place a panel foot near the front edge of the division panel. Finding the level Place foot bracket firmly to the bottom of the makeup panel approximately 3'' to 6'' (75 to 150m) on center from closing posts. Panel Centerlines Pick up the makeup panel and place the pin of the foot bracket into the top of the foot. Slide the makeup panel onto the division panel edge (see illustration 3-A). Panels must be flush at top. XX'' These two measurments must be the same as the layout sheets XX'' These two measurments must be the same as the layout sheets Note: Hinge brackets and post brackets sit approximately 1/8'' (3.17mm) above top flush. Division Panel Division Panel Drill out 23/64'' holes in the division panel and insert hex nut bolt assembly through the U-channel (which is factory installed to makeup panel). The feet are adjusted by turning the cap clockwise to lower counterclockwise to raise (see illustration 5-A). 4-A XX'' Makeup Panel XX'' Makeup Panel STEP 5 FIND THE LEVELS Place a level on top of the division panels (see illustration 4-A). Work your way down the line by using the foot on each division or makeup panel to raise or lower panels into level and plumb. The feet are adjusted by turning the cap clockwise to lower counterclockwise to raise (see illustration 5-A). Panel foot Division Panel or Makeup Panel Foot Bracket Pivot Pin Cap Threaded Bolt Bellows Nut Base 5-A Form No. 1350-69 (Rev. 9/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 6
STEP 6 CUT HEADRAIL Note: see layout sheets for location of headrail. If alcove: Measure at top of posts or makeup panels from wall to wall. Cut headrail to size. If wall to end panel: Recheck that the end panel is plumbed. Measure at top of posts or makeup panels from the wall to the outer edge of the end panel. Cut headrail to size. Note: For a clean 90 cut the use of a chop saw is recommended. Joining Sections * Factory Installed Bracket Screw 6-A STEP 7 HEADRAIL INSTALLATION Lay headrail on top of post or hinge brackets. Tighten super nuts (see illustration 7-A). Attach end caps to exposed ends of headrail (see illustration 7-B). Fastening headrail End Caps Post Bracket End Cap Post 7-A 7-B Form No. 1350-69 (Rev. 9/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 7
STEP 8 MOUNT WALL HINGING OR CLOSING POSTS Attach hinging or closing posts at end(s) of headrail (see illustration 8-A). Tighten super nuts. Plumb post drill holes and remove post. Insert anchors replace post and fasten to wall (see illustration 8-B). Hinge Post Wall Screw and Anchor Post Bracket 8-A 8-B Hinge Post STEP 9 HANG DOORS Pick up door and place the bottom door hinge pivot pin into the top of the foot (see illustration 9-C). Insert the top door hinge pin into the hinge bracket beneath the headrail (see illustration 9-B). Raise align plumb and level the door to sit within the frame. Bumper Corner Hinge Bracket 3/16'' - 1/4'' (4.76-6.35mm) Hinge Bracket Hinge Pin 1/2'' (12.7mm) Hinge Post Top: 3/16'' - 1/4'' (4.76-6.35mm) gap between the top of the door bracket and the bottom of the headrail. (see illustration 9-B) Side: 1/2'' (12.7mm) between the hinged side of door and inside of post (see illustration 9-B). Leading edge: Top and bottom of door should rest evenly against door bumpers. Bumper 9-A Finish Face of Floor Center Post Hinge Bracket Foot 9-B 9-C Foot Bracket Pivot Pin Threaded Bolt Setscrew Gravity Hinge Cap Bellows Lock Nut Base Form No. 1350-69 (Rev. 9/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 8
STEP 10 BOLT FEET TO FLOOR Division or makeup panels: Check that each division or makeup panel foot is torqued and aligned. Drill with a masonry bit and fasten to floor. Use foot screws. foot: Check the alignment on each door. Make sure that each foot is in desired position before drilling. It is very important to hold the foot cap firmly when tightening down the lock nut (see illustration 9-C) in order to maintain the gravity hinge alignment. Use a #17 or 11/16''mm open end wrench. Make sure to tighten down setscrews in lock nut (see illustration 9-C) on door foot. Use a 5/64'' (2.5mm) allen wrench. Note: To prevent carpet unravel cut around foot pilot holes with utility knife prior to drilling. Closed door should rest evenly against top and bottom closing post bumpers. After door foot is fastened to the floor set gravity hinge so that the door stays open at desired position. Try to lift the door up and out. If door comes off the door foot needs to be raised. 10-A STEP 11 THRU-BOLT DIVISION OR MAKEUP PANELS AND PANEL FOOT BRACKETS Drill remaining 23/64'' holes in division or makeup panels and install hex nut assembly. Drill out 23/64'' holes for foot brackets and install hex nut assembly. STEP 12 THRU-BOLT HEADRAIL Ensure the security of the hinge bracket or post bracket to the headrail. Using a square determine the center of the hole where the thru-bolt nut will be. Mark a line and drill a 1/4'' (6.35mm) hole down through the center of the headrail. (1-3/16'' [30mm] on center line) æææ yyyy zzz thru-bolting at hinge bracket Thru-Bolt Lock Washer Fasten screw with lock washer to hex nut (see illustration 12-B and 12-C). cross section Thru-Bolt Lock Washer 12-B Hinge Bracket Nylon Pivot Sleeve Hex Nut & Screw Hex Nut Post Bracket or Hinge Bracket æææ yyyy zzz thru-bolting at post bracket Thru-Bolt Lock Washer 12-A 12-C Post Bracket & Screw Hex Nut Form No. 1350-69 (Rev. 9/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 9
clene STEP 13 SLIDE LOCK INSTALLATION Receiver Flange Lock Body Divider Panel Lock Body Tongue Slide Lock Face Plate Design clene Face Plate 1. Remove the 3 fixing screws from the slide lock and seperate the faceplate from the main lock body. 2. On the inside of the door mark a pencil line 1'' (25mm) above the parallel to the precut slot in the door. Slot 1'' (25mm) 3. Place the lock body in position with top edge on the pencil line and the lock extended as if in the locked Pencil Line position the tongue should extend at least 1/4'' to 3/8'' (6.35 to 9.52mm) behind the flange on the closing post. clene 1/4'' to 3/8'' (6 to 9.5mm) Lugs 4. Holding the lock body firmly in position spot mark the position of the 3 fixing holes using a pencil or 1/8'' drill bit. Receiver Flange Pencil Line 1'' (25mm) Top of Slot 6. Replace the lock body in position with the fixing hole lugs engaging in the 3/8'' (9mm) holes in the door. Operate the bolt and ensure that the slide mechanism is running smoothly in the slot. 7. Fit the red/green indicator plate on the outside of the door by pushing the 2 connecting pins into the corresponding holes visible through the slot. The green half of the plate should be nearest to the leading edge of the door. clene Cover Plugs Green Indicator Plate 8. Place the faceplate in position and fit the 3 fixing screws taking care not to over tighten as this could dimple the outside of the faceplate. Check that the lock is working smoothly the push on the 3 screw cover plugs. 9. Special instructions for outward swinging doors. The door must be hung opposite hand to any adjacent cubicles. This means the door will close onto what is normally the hinging side of the post. 1/4'' to 3/8'' (6 to 9.5mm) Fixing Holes Post 5. Remove the lock body and enlarge the holes using a 3/8'' drill bit. 3/8'' (9mm) Holes Lock Block Angle Assembly Note: If doors have plastic laminate finish drill the holes carefully from both faces of the door to avoid spelching. There is only about 1/16'' (1.58mm) of cover around the holes when the faceplate and lock body are fitted. Lock Block Angle Assembly Special lock receiver for outward opening door Adjust position of angle receiver by loosening fixing screw. Fit further screw here when final positioning complets Angle Receiver Form No. 1350-69 (Rev. 8/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 10
STEP 14 FINISH AND CLEANUP A. Remove any exposed labels from the components of toilet partitions. B. Clean surfaces as needed. CAUTION: Do not use cleaners containing acid. For Bobrick recommendations refer to Bobrick Form Nos. TB-21 and TB-60. C. Black touch up paint provided by Bobrick on request. Form No. 1350-69 (Rev. 8/99) 1999 Bobrick Washroom Equipment Inc. Printed in U.S.A. PAGE 11