SERVICING MANUAL 415 419S/423S
TROUBLESHOOTING PROBLEM CAUSE REMEDY REFERENCE 1. SKIPPING 1. NEEDLE IS NOT INSERTED INSERT THE NEEDLE PROPERLY. STITCHES PROPERLY. 2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE. 3. INCORRECTLY THREADED RETHREAD. 4. NEEDLE OR THREAD ARE USE THE RECOMMENDED INAPPROPRIATE FOR SEWING NEEDLE AND THREAD. FABRIC BEING SEWN. 5. SEWING ON STRETCH USE A #11 BLUE TIP NEEDLE. FABRIC 6. INAPPROPRIATE NEEDLE SEE MECHANICAL P. 15 BAR HEIGHT ADJUSTMENT NEEDLE BAR HEIGHT. 7. INAPPROPRIATE NEEDLE SEE MECHANICAL P. 16 TO HOOK TIMING ADJUSTMENT NEEDLE TIMING TO SHUTTLE. 8. INAPPROPRIATE NEEDLE SEE MECHANICAL P. 12, 13 TO HOOK CLEARANCE ADJUSTMENT CLEARANCE BETWEEN NEEDLE AND HOOK. 2. FABRIC NOT 1. INCORRECT FEED DOG SEE MECHANICAL P. 14 MOVING HEIGHT ADJUSTMENT FEED DOG HEIGHT. 2. THREAD ON BOTTOM SIDE MAKE SURE TO BRING OF FABRIC IS JAMMED UP. BOTH NEEDLE AND BOBBIN THREAD UNDER THE FOOT WHEN STARTING SEWING. 3. FEED DOG TEETH ARE CHANGE THE FEED DOG. WORN. 1
PROBLEM CAUSE REMEDY REFERENCE 3. BREAKING 1. INITIAL SEWING SPEED IS START WITH MEDIUM SPEED. UPPER THREAD TOO FAST. 2. THREAD PATH IS USE THE PROPER THREAD INCORRECT. PATH. 3. NEEDLE IS BENT OR DULL. REPLACE WITH A NEW NEEDLE. 4. UPPER THREAD TENSION IS ADJUST UPPER THREAD P. 7 TOO STRONG. TENSION CORRECTLY. 5. NEEDLE SIZE IS USE APPROPRIATE NEEDLE INAPPROPRIATE FOR AND THREAD FOR FABRIC FABRIC. IN USE. 6. NEEDLE EYE IS WORN. CHANGE THE NEEDLE. 7. NEEDLE HOLE IN NEEDLE REPAIR THE HOLE OR PLATE IS WORN OR BURRED. REPLACE THE NEEDLE PLATE. 4. BREAKING 1. INCORRECTLY THREADED THREAD BOBBIN CASE BOBBIN BOBBIN CASE. CORRECTLY. THREAD 2. TOO MUCH THREAD IS ADJUST THE POSITION OF WOUND ON THE BOBBIN. STOPPER. 3. LINT IS STUCK INSIDE THE CLEAN THE HOOK RACE. HOOK RACE. 4. THREAD QUALITY IS CHANGE TO A HIGH QUALITY TOO LOW. SEWING THREAD. 5. THREAD IS JAMMING CLEAR OUT THE JAMMING AROUND THE BOBBIN. THREAD. 6. BOBBIN THREAD TENSION IS ADJUST BOBBIN THREAD P. 8 TOO STRONG. TENSION CORRECTLY. 5. NEEDLE 1. NEEDLE IS HITTING THE SEE MECHANICAL P. 11 BREAKS NEEDLE PLATE. ADJUSTMENT NEEDLE DROP. 2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE. 3. NEEDLE IS HITTING THE SEE MECHANICAL P. 12, 13 HOOK RACE. ADJUSTMENT CLEARANCE BETWEEN NEEDLE AND HOOK. 4. THE FABRIC MOVES WHILE SEE MECHANICAL P. 10 THE NEEDLE IS PIERCING ADJUSTMENT NEEDLE SWING. IT, OR THE NEEDLE ZIGZAGS WHILE IN FABRIC. 5. FABRIC IS BEING PULLED TOO GUIDE THE FABRIC GENTLY STRONGLY WHILE SEWING. WHILE SEWING. 2
PROBLEM CAUSE REMEDY REFERENCE 6. NOISY 1. BACKLASH BETWEEN SEE MECHANICAL P. 13 OPERATION SHUTTLE HOOK GEAR AND ADJUSTMENT CLEARANCE LOWER SHAFT GEAR IS TOO BETWEEN NEEDLE AND HOOK GREAT. (NO. 2). 2. LOWER SHAFT GEAR IS ELIMINATE THE LOOSENESS. LOOSE. 3. INAPPROPRIATE BELT SEE MECHANICAL P. 24 TENSION. ADJUSTMENT MOTOR BELT TENSION. 4. UPPER SHAFT WORM IS LOOSE. ELIMINATE THE LOOSENESS. 5. NOT ENOUGH OIL. OIL ALL MOVING PARTS. 7. DEFORMATION 1. INAPPROPRIATE ZIGZAG SEE MECHANICAL P. 10 OF PATTERN SYNCHRONIZATION. ADJUSTMENT NEEDLE SWING. 2. INAPPROPRIATE SEE MECHANICAL P. 20 DISENGAGEMENT OF CAM ADJUSTMENT FOLLOWER. DISENGAGEMENT OF CAM FOLLOWER. 3. UPPER THREAD TENSION ADJUST UPPER THREAD P. 7 IS TOO STRONG. TENSION CORRECTLY. 4. INAPPROPRIATE FEED SEE MECHANICAL P. 18 BALANCE ADJUSTMENT "FEED BALANCE ON STRETCH STITCH." 3
CONTENTS TROUBLESHOOTING... 1 3 SERVICE ACCESS FACE COVER / TOP COVER... 4 BELT COVER... 5 BASE... 5 FRONT COVER... 6 MECHANICAL ADJUSTMENT TOP TENSION... 7 BOBBIN TENSION... 8 PRESSER BAR HEIGHT AND ALIGNMENT... 9 NEEDLE SWING... 10 NEEDLE DROP... 11 CLEARANCE BETWEEN NEEDLE AND HOOK (NO. 1)... 12 CLEARANCE BETWEEN NEEDLE AND HOOK (NO. 2)... 13 FEED DOG HEIGHT... 14 NEEDLE BAR HEIGHT... 15 NEEDLE TIMING TO SHUTTLE... 16 BUTTONHOLE FEED BALANCE... 17 FEED BALANCE ON STRETCH STITCH... 18 BARTACK FEED OF BUTTONHOLE... 19 DISENGAGEMENT OF CAM FOLLOWER... 20 NEEDLE SWING IN STRAIGHT STITCH SEWING... 21 BUTTONHOLE LENGTH... 22 MOTOR BELT TENSION... 23 WIRING... 24
SERVICE ACCESS FACE COVER (A) (B) FACE COVER (TO REMOVE) 1. REMOVE THE FACE COVER BY REMOVING THE CAP (A) AND SCREW (B). (TO ATTACH) 2. ATTACH THE FACE COVER WITH THE SCREW, AND THEN, REPLACE THE CAP. TOP COVER (D) TOP COVER (C) (TO REMOVE) 1. REMOVE THE FACE COVER. 2. LOOSEN THE SETSCREW (C) AND REME SETSCREWS (D). 3. REMOVE THE TOP COVER. (TO ATTACH) 4. FOLLOW THE ABOVE PROCEDURE IN REVERSE. 4
SERVICE ACCESS BELT COVER BELT COVER (A) BASE 1. REMOVE THE FACE COVER AND TOP COVER (SEE PAGE 4). 2. LOOSEN SCREW (A). 3. TAKE THE BELT COVER OUT. (TO ATTACH) 4. FOLLOW THE ABOVE PROCEDURE IN REVERSE. (B) (B) (B) BASE (TO REMOVE) 1. REMOVE THE FACE COVER, TOP COVER (SEE PAGE 4) AND BELT COVER. 2. REMOVE 6 SCREWS (B). 3. REMOVE THE BASE. (TO ATTACH) 4. FOLLOW THE ABOVE PROCEDURE IN REVERSE. 5
SERVICE ACCESS FRONT COVER (D) (C) (A) PATTERN SELECTOR DIAL FRONT COVER (B) (TO REMOVE) 1. REMOVE THE FACE COVER, TOP COVER, BELT COVER AND BASE (SEE PAGES 4-5). 2. REMOVE THE PATTERN SELECTOR DIAL. 3. LOOSEN SETSCREWS (A) AND (B), AND THEN, REMOVE THE FRONT COVER BY REMOVING SETSCREWS (C) AND (D). (TO ATTACH) 4. FOLLOW THE ABOVE PROCEDURE IN REVERSE. 6
MECHANICAL ADJUSTMENT TOP TENSION TO CHECK: THE STANDARD UPPER THREAD TENSION SHOULD BE 65 95 g WHEN PULLING THE THREAD (COTTON THREAD #50) IN THE DIRECTION OF (A) WITH THE TENSION DIAL AT 3. (MAKE SURE THE FOOT IS LOWERED.) IF THE TENSION IS OUT OF THE STANDARD RANGE, ADJUST IT AS FOLLOWS: ADJUSTMENT PROCEDURE: 1. REMOVE THE TOP COVER (SEE PAGE 4). 2. TURN THE ADJUSTING NUT (B) IN THE DIRECTION OF (C) WHEN THE UPPER THREAD TENSION IS TOO TIGHT. TURN THE ADJUSTING NUT (B) IN THE DIRECTION OF (D) WHEN THE UPPER THREAD TENSION IS TOO LOOSE. 3. ATTACH THE TOP COVER. (A) (B) (D) (C) 7
MECHANICAL ADJUSTMENT BOBBIN TENSION TO CHECK: SET THE BOBBIN IN THE BOBBIN CASE AND PASS THE THREAD (COTTON #50) THROUGH THE TENSION SPRING. THE BOBBIN THREAD TENSION SHOULD BE 45 55g WHEN PULLING THE THREAD IN THE DIRECTION OF (A). IF THE TENSION IS OUT OF THIS RANGE, ADJUST IT AS FOLLOWS: ADJUSTMENT PROCEDURE: 1. IF THE BOBBIN THREAD TENSION IS TOO TIGHT, TURN THE ADJUSTING SCREW (B) IN THE DIRECTION OF (C). 2. IF THE BOBBIN THREAD TENSION IS TOO LOOSE, TURN THE ADJUSTING SCREW (B) IN THE DIRECTION OF (D) (A) COTTON THREAD #50 (D) (C) (B) 8
MECHANICAL ADJUSTMENT PRESSER BAR HEIGHT AND ALIGNMENT TO CHECK: 1. RAISE THE PRESSER FOOT LEVER (A). 2. THE DISTANCE BETWEEN THE PRESSER FOOT (C) AND THE NEEDLE PLATE (D) SHOULD BE 6.0 MM (0.24"). ADJUSTMENT PROCEDURE: 1. REMOVE THE FACE COVER (SEE PAGE 4). 2. RAISE THE PRESSER FOOT LEVER AND LOOSEN THE SCREW (B) ON THE PRESSER BAR HOLDER. ADJUST THE DISTANCE BETWEEN THE ZIGZAG FOOT (C) AND THE NEEDLE PLATE (D) TO 6.0 MM (0.24"). 3. TIGHTEN THE SCREW (B) SECURELY. 4. ATTACH THE FACE COVER. NOTE: WHEN YOU TIGHTEN THE SCREW (B), MAKE SURE THAT BOTH SIDES OF THE PRESSER FOOT ARE PARALLEL TO THE FEED DOG SLOTS (E) ON THE NEEDLE PLATE. (A) (E) (B) ZIGZAG FOOT (C) (D) 6.0MM 9
MECHANICAL ADJUSTMENT NEEDLE SWING TO CHECK: WHEN SEWING THE ZIGZAG PATTERN (WITH MAXIMUM ZIGZAG WIDTH), IF THE NEEDLE BAR STARTS MOVING SIDEWAYS WHILE THE NEEDLE IS IN THE FABRIC, ADJUST THE NEEDLE SWING ACCORDING TO THE FOLLOWING PROCEDURE. ADJUSTMENT PROCEDURE: 1. SET THE PATTERN SELECTOR DIAL WITH MAXIMUM ZIGZAG WIDTH, AND REMOVE THE TOP COVER (SEE PAGE 4). 2. LOOSEN THE TWO SETSCREWS. 3. ADJUST THE NEEDLE SWING BY TURNING THE HANDWHEEL, WHILE HOLDING THE WORM SO AS NOT TO ROTATE IT, UNTIL THE NEEDLE SWING STARTS AT 2 3 MM ABOVE THE NEEDLE PLATE AFTER THE NEEDLE HAS COME OUT OF THE RIGHT SIDE OF THE NEEDLE PLATE HOLE. 4. TIGHTEN TWO SETSCREWS. 5. ATTACH THE TOP COVER. NOTE: AFTER ADJUSTING THE NEEDLE SWING, CHECK THAT THE UPPER SHAFT WORM AND GEAR ROTATE SMOOTHLY WITHOUT ANY BACKLASH BETWEEN THEM. UPPER SHAFT WORM GEAR SETSCREW (2 PCS.) 2 3MM 10
MECHANICAL ADJUSTMENT NEEDLE DROP TO CHECK: WHEN THE NEEDLE SWINGS IN MAXIMUM ZIGZAG WIDTH, THE DISTANCE BETWEEN BOTH ENDS OF THE NEEDLE HOLE ON THE NEEDLE PLATE AND THE NEEDLE DROP POSITIONS SHOULD BE EQUAL. IF NOT, ADJUST AS FOLLOWS: ADJUSTMENT PROCEDURE: 1. REMOVE THE FACE COVER (SEE PAGE 4). 2. SET THE PATTERN SELECTOR DIAL AT MAXIMUM ZIGZAG WIDTH. 3. LOOSEN THE SETSCREW. 4. TURN THE ECCENTRIC PIN TO ADJUST THE NEEDLE DROP. 5. TIGHTEN THE SETSCREW. 6. ATTACH THE FACE COVER. NOTE: CHECK THE HOOK TIMING AFTER THIS ADJUSTMENT. SETSCREW ECCENTRIC PIN BH LEVER BOTH CLEARANCE SHOULD BE EQUAL 11
MECHANICAL ADJUSTMENT CLEARANCE BETWEEN NEEDLE AND HOOK (ADJUSTMENT METHOD NO. 1) TO CHECK: THE CLEARANCE BETWEEN THE NEEDLE AND SHUTTLE RACE SHOULD BE 0.05 TO +0.10 MM. IF NOT, ADJUST AS FOLLOWS: ADJUSTMENT PROCEDURE: 1. REMOVE THE TOP COVER (SEE PAGE 4). 2. SET THE PATTERN SELECTOR DIAL AT ( ), STITCH WIDTH CONTROL AT ( 0 ). 3. LOOSEN SETSCREW (A), AND MOVE THE NEEDLE BAR SUPPORTER IN THE DIRECTION OF THE ARROWS TO GET A CLEARANCE BETWEEN 0.05 TO +0.10 MM. * IF CLEARANCE IS TOO WIDE, MOVE THE NEEDLE BAR SUPPORTER TO DIRECTION (B). * IF CLEARANCE IS TOO NARROW, MOVE THE NEEDLE BAR SUPPORTER TO DIRECTION (C). NOTE: AFTER THIS ADJUSTMENT, CHECK IF THE CLEARANCE BETWEEN THE NEEDLE AND NEEDLE PLATE IS MORE THAN 0.15 MM AS SHOWN IN FIGURE (D). IF NOT, ADJUST THE CLEARANCE BETWEEN NEEDLE AND SHUTTLE RACE BY ADJUSTMENT METHOD (2), AFTER RE-ADJUSTMENT CHECK THE CLEARANCE BETWEEN NEEDLE AND NEEDLE PLATE AGAIN. 4. ATTACH THE TOP COVER. SETSCREW (A) DIRECTION (C) DIRECTION (B) NEEDLE BAR SUPPOTER 0.05 TO +0.10MM FIGURE (D) CLEARANCE BETWEEN NEEDLE AND NEEDLE PLATE IS MORE THAN 0.15MM. 12
MECHANICAL ADJUSTMENT CLEARANCE BETWEEN NEEDLE AND HOOK (ADJUSTMENT METHOD NO.2) TO CHECK: USE THIS ADJUSTMENT METHOD NO. 2 WHEN METHOD NO.1 CANNOT BE USED. THE CLEARANCE BETWEEN THE NEEDLE AND SHUTTLE RACE SHOULD BE 0.05 TO +0.10 MM. ADJUSTMENT PROCEDURE: 1. SET THE PATTERN SELECTOR DIAL AT ( ), STITCH WIDTH CONTROL AT ( 0 ). 2. REMOVE THE BASE (SEE PAGE 5) AND SHUTTLE RACE RING. 3. LOOSEN THE SCREW (A) ON THE LOWER SHAFT BUSHING AND SHIFT THE GEAR ABOUT 0.5 MM TO THE RIGHT TO DISENGAGE GEARS. THEN, TIGHTEN THE SCREW TEMPORARILY. 4. LOWER THE NEEDLE AND LOOSEN THE TWO SHUTTLE RACE SETSCREWS (B). PULL UP OR PUSH DOWN THE SHUTTLE RACE TO ADJUST THE CLEARANCE BETWEEN THE NEEDLE AND THE SHUTTLE RACE IN THE RANGE OF 0.05 TO +0.10 MM. 5. SET THE PATTERN SELECTOR DIAL AT( ), STITCH WIDTH CONTROL AT ( 5 ). TURN THE HANDWHEEL TO CHECK IF THE CLEARANCE BETWEEN THE NEEDLE AND INNER EDGES OF THE SHUTTLE RACE SPRING AT THE LEFT AND RIGHT NEEDLE DROPS ARE EQUAL. IF NOT, ADJUST BY TURNING THE SHUTTLE RACE UNIT. 6. TIGHTEN THE TWO SHUTTLE RACE SETSCREWS (B). 7. LOOSEN THE SET SCREW ON THE LOWER SHAFT BUSHING AND SHIFT THE GEAR BACK TO THE ORIGINAL POSITION WHILE ADJUSTING THE BACKLASH. 8. TIGHTEN SCREW (A) FIRMLY. 9. ATTACH THE SHUTTLE RACE RING AND BASE. NOTE: THE ROTARY PLAY OF SHUTTLE DRIVER SHOULD BE LESS THAN 0.3 MM AND THE LOWER SHAFT SHOULD TURN SMOOTHLY. AFTER THE ADJUSTMENT, CHECK THE HOOK TIMING. 0.05 TO +0.10 MM CLEARANCE SHOULD BE EQUAL SHUTTLE RACE SETSCREW B (2 PCS.) SETSCREW (A) LOWER SHAFT BUSHING (FRONT) NEEDLE SHUTTLE RACE SPRING 13
MECHANICAL ADJUSTMENT FEED DOG HEIGHT TO CHECK: 1. LOWER THE PRESSER FOOT. 2. TURN THE HANDWHEEL TOWARD YOU TO BRING THE FEED DOG TO ITS HEIGHEST POSITION. THE HEIGHT OF THE FEED DOG FROM THE NEEDLE PLATE SHOULD BE 0.75 TO 0.90 MM. IF IT IS NOT IN THE RANGE, ADJUST AS FOLLOWS. ADJUSTMENT PROCEDURE: 1. REMOVE THE BASE (SEE PAGE 5). 2. LOWER THE PRESSER FOOT AND TURN THE HANDWHEEL TOWARD YOU UNTIL THE FEED DOG COMES TO ITS HIGHEST POINT. 3. LOOSEN THE SCREW (A). 4. TURN THE FEED LIFTING PIN TO ADJUST THE HEIGHT OF FEED DOG (0.75 0.90 MM). 5. TIGHTEN THE SCREW (A). 6. TURN THE HANDWHEEL TOWARD YOU TO RECHECK THE HEIGHT OF FEED DOG. 7. ATTACH THE BASE. NEEDLE PLATE 0.75 TO 0.90MM (A) FEED LIFTING PIN 14
MECHANICAL ADJUSTMENT NEEDLE BAR HEIGHT TO CHECK: WHEN THE TIP OF SHUTTLE HOOK MEETS THE LEFT SIDE OF THE NEEDLE IN ASCENDING TRAVEL OF THE NEEDLE FROM ITS LEFT AND LOWEST POSITION, THE DISTANCE BETWEEN THE TOP OF THE NEEDLE EYE AND THE TIP OF THE SHUTTLE HOOK SHOULD BE IN THE RANGE OF 2.9 3.5MM. ADJUSTMENT PROCEDURE: 1. REMOVE THE FACE COVER (SEE PAGE 4). 2. SET THE PATTERN SELECTOR DIAL AT ( ), STITCH WIDTH CONTROL AT ( 0 ). 3. OPEN THE BED COVER PLATE. 4. REMOVE THE SHUTTLE RACE RING. 5. TURN THE HANDWHEEL TOWARD YOU UNTIL THE TIP OF THE SHUTTLE HOOK MEETS THE LEFT SIDE OF THE NEEDLE. 6. LOOSEN THE NEEDLE BAR CONNECTING STUD SCREW (A). 7. ADJUST THE HEIGHT OF THE NEEDLE BAR BY MOVING THE NEEDLE BAR UPWARD OR DOWNWARD WITHOUT TURNING IT. 8. TIGHTEN THE SCREW (A). 9. ATTACH THE SHUTTLE RACE RING. 10. ATTACH THE FACE COVER. TIP OF SHUTTLE HOOK MEETS LEFT SIDE OF NEEDLE SETSCREW (A) 2.9 TO 3.5MM NEEDLE BAR 15
MECHANICAL ADJUSTMENT NEEDLE TIMING TO SHUTTLE TO CHECK: THE HEIGHT OF THE NEEDLE POINT FROM ITS LOWEST POINT SHOULD BE IN THE RANGE OF 1.45 1.95 MM WHEN THE TIP OF THE SHUTTLE HOOK MEETS THE LEFT SIDE OF THE NEEDLE AT THE LEFT NEEDLE POSITION IN ASCENDING TRAVEL. ADJUSTMENT PROCEDURE: 1. SET THE PATTERN SELECTOR DIAL AT ( ), STITCH WIDTH CONTROL AT "0". 2. REMOVE THE BASE (SEE PAGE 5). 3. OPEN THE BED COVER PLATE. 4. REMOVE THE SHUTTLE RACE RING. 5. TURN THE HANDWHEEL TOWARD YOU UNTIL THE TIP OF THE SHUTTLE HOOK MEETS THE LEFT SIDE OF THE NEEDLE. 6. LOOSEN THE LOWER SHAFT CRANK ARM SCREWS (A). 7. WHILE HOLDING THE SHUTTLE HOOK SO IT DOESN'T TURN, TURN THE HANDWHEEL TOWARD YOU UNTIL THE NEEDLE COMES TO ITS LOWEST POSITION. THEN, FURTHER TURN THE HANDWHEEL TO RAISE THE NEEDLE ABOUT 1.7 MM FROM ITS LOWEST POSITION. 8. TIGHTEN THE SCREWS (A). 9. TURN THE HANDWHEEL TOWARD YOU TO CHECK IF THE HEIGHT IS IN THE RANGE OF 1.45 1.95 MM. IF IT IS NOT IN THIS RANGE, REPEAT THE ABOVE PROCEDURE. 10. ATTACH THE SHUTTLE RACE RING. 11. ATTACH THE BASE. LOWER SHAFT CRANK ARM LOWER SHAFT 1.45 TO 1.95MM LOWEST POSITION SETSCREW (A) (2 PCS.) 16
MECHANICAL ADJUSTMENT BUTTONHOLE FEED BALANCE TO CHECK: WHEN SEWING A BUTTONHOLE, THE STITCHES ON EACH SIDE OF THE BUTTONHOLE SHOULD BE OF THE SAME STITCH DENSITY. A RANGE OF 9 12 STITCHES IN THE BACKWARD FEEDING (RIGHT SIDE ROW) AGAINST 10 STITCHES IN THE FORWARD FEEDING (LEFT SIDE ROW) IS CONSIDERED ACCEPTABLE. ADJUSTMENT PROCEDURE: 1. CHECK FEED BALANCE BY SEWING BUTTONHOLES. 2. REMOVE THE TOP COVER (SEE PAGE 4). 3. TURN THE ADJUSTING SCREW IN THE DIRECTION OF (C) IN THE CASE OF (A) (RIGHT STITCHES ARE SPARSE), OR IN THE DIRECTION OF (D) IN CASE OF (B) (LEFT STITCHES ARE SPARSE). 4. ATTACH THE TOP COVER. (D) (C) (A) (B) ADJUSTING SCREW FORWARD FEEDING BACKWARD FEEDING 17
MECHANICAL ADJUSTMENT FEED BALANCE ON STRETCH STITCH TO CHECK: IF THE STRETCH STITCH PATTERNS ARE DISTORTED WHEN SETTING THE STITCH LENGTH CONTROL AT "S.S." (THERE IS A DIFFERENCE BETWEEN FORWARD FEEDING AND BACKWARD FEEDING, ADJUST AS FOLLOWS: ADJUSTMENT PROCEDURE: 1. REMOVE THE TOP COVER (SEE PAGE 4). 2. SET THE PATTERN SELECTOR DIAL AT ( ), AND THE STITCH LENGTH CONTROL AT "S.S." 3. TURN THE STRETCH STITCH ADJUSTING SCREW IN THE DIRECTION OF (C) WHEN A > B, OR IN THE DIRECTION OF (D) WHEN A < B. 4. ATTACH THE TOP COVER. (C) (D) A A 1 2 3 B A A 1 2 3 B A A 1 2 3 B STRECH STITCH ADJUSTING SCREW A B A B A B 18
MECHANICAL ADJUSTMENT BARTACK FEED OF BUTTONHOLE TO CHECK: IF THE MATERIAL IS FED FORWARD OR BACKWARD WHEN SEWING THE BARTACK ON A BUTTONHOLE, ADJUST AS FOLLOWS: ADJUSTMENT PROCEDURE: 1. SET THE PATTERN SELECTOR DIAL AT ( ), AND THE STITCH LENGTH CONTROL AT ( 4 ). 2. REMOVE THE TOP COVER (SEE PAGE 4). 3. PLACE A PIECE OF PAPER UNDER THE FOOT AND TURN THE HANDWHEEL. IF THE PAPER IS FED FORWARD, TURN THE ADJUSTING SCREW IN THE DIRECTION OF (C). IF THE PAPER IS FED BACKWARD, TURN THE ADJUSTING SCREW IN THE DIRECTION OF (D). 4. ATTACH THE TOP COVER. (FOR MODEL 415) (D) (C) ADJUSTING SCREW FORWARD FEEDING BACKWARD FEEDING (FOR MODEL 419S/423S) (D) (C) ADJUSTING SCREW FORWARD FEEDING BACKWARD FEEDING 19
MECHANICAL ADJUSTMENT DISENGAGEMENT OF CAM FOLLOWER TO CHECK: IF THE CLEARANCE BETWEEN THE CAM FOLLOWER AND THE TOP CONVEX OF THE ZIGZAG CAM IS NOT ENOUGH, THE PATTERN SELECTOR DIAL IS BLOCKED OR WILL NOT SELECT THE CORRECT PATTERN. ADJUSTMENT PROCEDURE: 1. SET THE PATTERN SELECTOR DIAL AT ( ) AND THE STITCH WIDTH CONTROL AT ( 5 ). (THE STITCH LENGTH CONTROL AT ANY POSITION.) 2. REMOVE THE FRONT COVER (SEE PAGE 6). 3. PUT THE CAM FOLLOWER TO THE ZIGZAG CAM (STRAIGHT CAM), AND PUT THE CAM FOLLOWER RELEASING ARM TO THE PATTERN SELECT CAM. 4. LOOSEN THE SCREW. 5. PUSH THE ADJUSTING PLATE IN THE DIRECTION OF ARROW UNTIL IT TOUCHES THE RELEASING ARM AND TIGHTEN SET SCREW. NOTE: AFTER THIS ADJUSTMENT, CHECK THAT THE CLEARANCE BETWEEN THE ZIGZAG CAM AND THE CAM FOLLOWER IS ABOUT 0.3MM WHEN SETTING THE CAM FOLLOWER RELEASING ARM ONTO POSITION (A) OF PATTERN SELECT CAM. 6. MOUNT THE FRONT COVER. NOTE: CHECK THE NEEDLE MOVEMENT FOR STRAIGHT STITCH. CAM FOLLOWER CAM FOLLOWER RELEASING ARM ZIGZAG CAM PATTERN SELECT CAM SCREW POSITION (A) ADJUSTING PLATE 20
MECHANICAL ADJUSTMENT NEEDLE IN STRAIGHT STICH SEWING TO CHECK: IF THE NEEDLE SWINGS WHEN RUNNING THE MACHINE WITH ZIGZAG STITCH ( ) AT WIDTH "0", CORRECT IT AS FOLLOWS: AT THE STRAIGHT STITCH SEWING, ADJUST IT AS FOLLOWS: 1. SET THE PATTERN SELECTOR DIAL AT ( ) AND STITCH WIDTH CONTROL AT (0). 2. REMOVE THE FRONT COVER UNIT (SEE PAGE 6). 3. LOOSEN THE SETSCREW. 4. TURN THE HANDWHEEL TOWARD YOU TO RAISE THE CAM FOLLOWER ON THE CONVEX OF THE ZIGZAG CAM AND BUTT THE RELEASING ARM AGAINST THE ZIGZAG WIDTH ADJUSTING CAM. 5. IN THIS CONDITION, ADJUST THE ZIGZAG WIDTH LINK SO THAT THERE IS NO PLAY IN BOTH CAM FOLLOWER AND RELEASING ARM, AND THEN TIGHTEN THE SETSCREW. * AFTER THE ADJUSTMENT, CHECK THE FOLLOWINGS: MAKE SURE THE NEEDLE DOES NOT SWING AT STRAIGHT STITCH SEWING. WHEN THE NEEDLE SWINGS IN MAXIMUM ZIGZAG WIDTH, THE DISTANCE BETWEEN BOTH ENDS OF THE NEEDLE HOLE ON THENEEDLE PLATE AND THE NEEDLE DROP POSITION SHOUKD BE EQUAL AND NOT LESS THAN 0.2MM. 6. ATTACH THE FRONT COVER. ZIGZAG WIDTH ADJUSTING LINK SETSCREW ZIGZAG WIDTH ADJUSTING ARM CAM FOLLOWER RELEASING ARM ZIGZAG WIDTH ADJUSTING CAM ZIGZAG CAM ZIGZAG WIDTH ADJUSTING CAM RELEASING ARM BOTH CLEARANCE SHOULD BE EQUAL 21
MECHANICAL ADJUSTMENT (FOR MODEL 419S/423S) BUTTONHOLE LENGTH TO CHECK: BUTTONHOLE SHOULD BE ABOUT 3 MM LONGER THAN THE LENGTH SET BY R FOOT. IF THE BUTTONHOLE LENGTH IS OUT OF STANDARD RANGE, CHECK AND ADJUST AS FOLLOWS. ADJUSTMENT PROCEDURE: 1. REMOVE THE FACE COVER (SEE PAGE 4). 2. TURN THE ADJUSTING SCREW IN THE DIRECTION OF (A) IF THE BUTTONHOLE STITCH LENGTH IS LONGER THAN THE STANDARD, OR IN THE DIRECTION OF (B) IF THE BUTTONHOLE STITCH LENTH IS SHORTER THAN THE STANDARD. 3 ATTACH THE FACE COVER. STANDARD ABOUT 3MM ADJUSTING SCREW (A) (B) BUTTONHOLE LEVER 22
MECHANICAL ADJUSTMENT MOTOR BELT TENSION TO CHECK: 1. IMPROPER BELT TENSION MAY CAUSE NOISE, OVERLOAD OF MOTOR, SLOW RUNNING OR MOTOR BELT JUMPING. 2. THE BELT DEFLECTION SHOULD BE 7MM 9MM WHEN PRESSING THE MIDDLE OF THE MOTOR BELT WITH APPROXIMATELY 300 GRAMS OF PRESSURE. ADJUSTMENT PROCEDURE: 1. REMOVE THE BELT COVER (SEE PAGE 5). 2. LOOSEN THE SCREWS (A) AND (B). 3. MOVE THE MOTOR UP OR DOWN TO ADJUST THE DEFLECTION ABOUT 7MM 9MM. 4. TIGHTEN THE SCREWS (A) AND (B). 5. ATTACH THE BELT COVER. 300 GRAMS LOAD (A) DEFLECTION 7 9MM (B) 23
WIRING (FOR 110-120V) FROM MOTOR FROM LAMP SOCKET (FOR 220-240V) FROM LAMP SOCKET FROM MOTOR 24
PARTS LIST MODEL (423S, 419S)
PARTS LIST 1 3 2 4 5 6 7 8 9 10 10 11 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 19 8 43 43 44 45 46 46 46 47 48 49 1
PARTS LIST KEY PART NO. NO. DESCRIPTION 1 303602006 TOP COVER UNIT 2 303009007 TOP COVER 3 730501011 THREAD GUIDE PLATE UNIT 4 000160102 ADJUSTABLE NUT 4 5 735016307 BOBBIN WINDER STOPPER 6 000101828 SETSCREW 4X16 7 000071013 PLAIN WASHER 8 000061205 NUT 9 303010001 CARRYING HANDLE 10 730015002 HANDLE FIXING PLATE PIN 11 730016003 HANDLE FIXING PLATE 12 000107204 TAPPING SCREW 3X12B 13 652302004 SPOOL PIN 14 652205006 SPOOL PIN 15 736007009 SPOOL PIN SPRING 16 000076317 SETSCREW 3X10 17 735013005 CUSHION 18 000104108 SETSCREW 4X20 19 000101404 SETSCREW 4X6 20 000115205 TP SCREW 4X6 21 303603007 BOBBIN WINDER UNIT 22 303502005 BOBBIN WINDER ARM UNIT 23 303012003 BOBBIN WINDER PLATE 24 000002806 SNAP RING E-6 25 303013004 CRUCH ARM 26 000002105 SNAP RING E-3 27 303014005 BOBBIN WINDER SPRING (1) 28 303015006 BOBBIN WINDER SPRING (2) 29 000081005 SETSCREW 4X8 30 303624004 FACE PLATE UNIT (U.K. & CANADA) 303624107 FACE PLATE UNIT (U.S.A., AUSTRALIA & CONTINENTAL EUROPE) 31 303063102 FACE PLATE 32 840602006 THREAD CUTTER UNIT 33 366076000 STICKER 34 000093309 SETSCREW 4X14 35 653006101 CAP 36 303501004 EXTENSION TABLE UNIT 37 303601005 BASE COVER UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE) 303601108 BASE COVER UNIT (U.S.A.) 303601201 BASE COVER UNIT (CANADA) 38 303003001 BASE 39 738060006 DROP LEVER 40 000013903 SNAP RING CS-5 41 303005003 BED LID 42 730006000 LID SPRING 43 000081005 SETSCREW 4X8 44 647010006 LEVEL ADJUSTING SCREW 45 000061319 NUT 46 647009002 BED RUBBER BASE 47 830312016 CAUTION STICKER (U.S.A.) 100045000 CAUTION STICKER (CANADA) 48 100411104 LAMP STICKER (U.S.A. & AUSTRALIA) 49 303618005 BED LID UNIT (U.S.A.) 303618108 BED LID UNIT (CANADA) 2
PARTS LIST 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 5 34 5 8 9 (120V) 1 2 3 4 5 5 6 7 5 8 9 35 36 37 38 39 40 41 42 5 44 43 45 46 46 47 48 49 50 51 52 53 54 55 41 42 56 57 5 3
KEY PARTS NO. NO. DESCRIPTION PARTS LIST 1 303626006 FRONT BRACKET UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE) 303627007 FRONT BRACKET UNIT (U.S.A. & CANADA) 2 303018010 FRONT BRACKET (AUSTRALIA, U.K. & CONTINENTAL EUROPE)) 303068015 FRONT BRACKET (U.S.A. & CANADA) 3 303019000 TENSION RELEASE LEVER 4 000013903 SNAP RING CS-4 5 000101404 SETSCREW 4X6 6 303021108 FACE PLATE BASE PLATE 7 730024004 NEEDLE BAR SUPPORTER SPRING 8 740618208 LAMP SOCKET UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE)) 647510609 LAMP SOCKET UNIT (U.S.A.) 647513048 LAMP SOCKET UNIT (CANADA) 9 000009009 LAMP BULB 240V (AUSTRALIA, U.K. & CONTINENTAL EUROPE)) 000009803 LAMP BULB 120V (U.S.A. & CANADA) 10 000053008 NYLON BELT 11 826006000 PRESSER BAR 12 303067003 PRESSER BAR SPRING 13 822069009 PRESSER BAR BRACKET 14 000111500 HEXAGONAL SOCKET SCREW 4X8 15 102222009 PRESSER REGULATOR SPRING 16 652104004 PRESSER BAR BUSHING 17 000193001 SETSCREW 4X6 18 822071004 PRESSER FOOT LIFTER 19 822072005 PRESSER FOOT LIFTER PIN 20 000072302 WASHER 21 000103509 SETSCREW 4X10 22 611520003 FOOT HOLDER UNIT 23 763048006 THUMB SCREW 24 303503006 TENSION REGULATOR UNIT 25 739016000 TOP COVER THREAD GUIDE 26 000103808 SETSCREW 3X5 27 000101703 SETSCREW 4X12 28 000081005 SETSCREW 4X8 29 303620000 TENSION RELEASE ARM UNIT 30 739017001 TENSION RELEASE ARM BASE 31 739018002 TENSION RELEASE ARM 32 303070009 TENSION RELEASE SPRING 33 000002105 SNAP RING E-3 34 303008006 ARM THREAD GUIDE 35 303621001 FRONT BRACKET UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE)) 303622002 FRONT BRACKET UNIT (U.S.A. & CANADA) 36 303062008 PRESSER ADJUSTING PLATE 37 000002507 SNAP RING E-4 38 303628008 BH LEVER BASE UNIT 39 303084006 BH LEVER BASE 40 722009008 BH ADJUSTING LEVER 41 000002105 SNAP RING E-3 42 000103808 SETSCREW 3X5 43 303623003 PRESSER DIAL UNIT 44 501010001 PRESSER DIAL 45 000014007 SNAP RING CS-4 46 000101404 SETSCREW 4X6 47 740617001 BH LEVER UNIT 48 753629109 BH LEVER UNIT 49 740047004 BH LEVERSUPPORTER 50 753027008 FRICTION SPRING 51 000023009 SPRING PIN 52 000113306 SCREW 4X10 53 000160102 ADJUSTING LOCK NUT 4 54 740048005 BH LEVER BASE 55 740049006 BH LEVER SPRING 56 740052002 BH STEP UP ROD 57 000188405 NYLON CRIP 4
PARTS LIST 26 1 6 4 5 6 25 35 26 34 12 15 2 18 3 22 21 19 36 37 13 7 16 20 23 9 14 10 18 24 17 11 8 28 29 27 32 30 31 33 5
PARTS LIST KEY PARTS NO. NO. DESCRIPTION 1 303604008 NEEDLE BAR SUPPORTER UNIT 2 303020107 NEEDLE BAR SUPPORTER 3 730022002 NEEDLE BAR SUPPORTER PIN 4 673022002 SPRING WASHER 5 000070609 PLAIN WASHER 6 6 000002507 SNAP RING E-4 7 000111902 HEXAGONAL SOCKET SCREW 3X4 8 303605009 NEEDLE THREADER SHAFT UNIT 9 303016007 NEEDLE THREADER SHAFT 10 000003508 SPRING PIN 11 755643002 NEEDLE THREADER PLATE 12 734107004 WASHER 13 000125105 GROOVED PIN 14 840035002 NEEDLE THREADER SPRING 15 303064000 NEEDLE THREADER GUIDE PLATE 16 840037004 NEEDLE THREADER LEVER SUPP. 17 840034001 NEEDLE THREADER LEVER 18 000078319 SETSCREW 3X6 19 734625003 NEEDLE THREADER REGULATOR UNIT 20 734101008 NEEDLE THREADER REGULATOR 21 734102009 NEEDLE THREADER BASE PLATE 22 000097602 SETSCREW 2X4 23 000111902 HEXAGONAL SOCKET SCREW 3X4 24 730503116 NEEDLE BAR UNIT 25 680504005 NEEDLE BAR CONNECTING STUD UNIT 26 000111304 HEXAGONAL SOCKET SCREW 5X5 27 102408089 NEEDLE HA1-14 28 680036001 STOPPER 29 000070506 WASHER 30 000066303 BOLT 31 748021006 ZIGZAG ROD WASHER 32 722033001 ZIGZAG ROD 33 678084007 ECCENTRIC PIN 34 625506109 THREAD TAKE-UP LEVER UNIT 35 731511006 THREAD TAKE-UP LEVER PIN 36 000002806 SNAP RING E-6 37 730509008 NEEDLE BAR CRANK PIN UNIT 6
PARTS LIST 8 1 6 6 5 9 7 4 10 2 3 11 8 22 18 15 16 17 20 19 12 13 14 21 7
PARTS LIST KEY PARTS NO. NO. DESCRIPTION 1 303608002 UPPER SHAFT (UNIT) 2 102073003 SCREW 3 102063000 SCREW 4 000111304 HEXAGONAL SOCKET SCREW 5X5 5 553245008 HEXAGONAL SOCKET SCREW 6 000111108 HEXAGON SOCKET SCREW 4X6 7 743029009 FELT 8 731312005 FELT 9 732003003 UPPER SHAFT REAR BUSHING 10 738634007 CRANK ROD UNIT 11 735064001 CRANK ROD PIN 12 000024206 SPRING PIN 3X30 13 502064003 CLUTCH RING 14 502065004 CLUTCH SPRING 15 303025009 BELT WHEEL 16 000030205 SNAP RING E-8 17 000023803 SPRING PIN 4X40 18 303609003 HANDWHEEL UNIT 19 303026000 HANDWHEEL 20 303027001 BALANCE WEIGHT 21 000161206 TAPPING SCREW 3X10B 22 738046006 TIMING BELT 8
PARTS LIST 1 4 3 4 2 10 16 14 13 12 11 14 17 8 15 14 7 9 19 20 18 29 22 7 32 30 5 23 24 31 31 26 21 32 28 31 34 25 6 33 27 5 6 9
PARTS LIST KEY PARTS NO. NO. DESCRIPTION 1 303625005 ZIGZAG MECHANISM UNIT 303625108 ZIGZAG MECHANISM UNIT (MODEL 419S) 2 303028002 INDEX SPRING 3 303051004 INDEX SPRING 4 000078319 SETSCREW 3X6 5 000101404 SETSCREW 4X6 6 000115205 TP SCREW 4X6 7 000081005 SETSCREW 4X8 8 810220003 SETSCREW 9 303052005 PATTERN SELECTOR DIAL 10 303610100 FEED REGULATOR UNIT 11 303029003 FEED REGULATOR ROD 12 648010009 SETSCREW 13 000160102 ADJUSTABLE NUT 14 000002105 SNAP RING E-3 15 731034000 REVERSE LEVER ROD 16 303085007 FEED REGULATOR SPRING 17 735077007 FEED REGULATOR BODY SPRING 18 000101301 SETSCREW 5X10 19 730041007 SPRING SUSTAINER 20 303611008 REVERSE LEVER UNIT 21 303030007 REVERSE LEVER 22 303031008 REVERSE LEVER SUPPORTER 23 731033009 REVERSE LEVER SPRING 24 000111608 SPRING WASHER 25 000013903 SNAP RING CS-5 26 303614012 FRONT COVER UNIT 303614023 FRONT COVER UNIT (MODEL 419S) 27 303053110 FRONT COVER 303053121 FRONT COVER (MODEL 419S) 28 303054007 WIDTH SLIDE BUTTON 29 303055008 FEED SLIDE BUTTON 30 303056009 SLIDE BUTTON PLATE 31 000120203 TAPPING SCREW 3X8 32 000161103 TAPPING SCREW 3X6 33 303057114 FRONT PANEL FRAME 303057125 FRONT PANEL FRAME (MODEL 419S) 34 303058001 FRONT COVER SET PLATE 10
PARTS LIST 15 11 9 14 8 10 17 13 16 12 10 4 4 19 22 4 4 7 1 18 20 21 6 4 2 3 5 4 11
PARTS LIST KEY PARTS NO. NO. DESCRIPTION 1 640603104 HOOK RACE UNIT 2 640503000 HOOK RACE UNIT 3 532096007 HOOK 4 000111304 HEXAGONAL SOCKET SCREW 5X5 5 647515006 BOBBIN CASE UNIT 6 102261000 BOBBIN 7 640018003 HOOK DRIVER SHAFT BUSHING 8 626045407 CAP 9 735064001 CRANK ROD PIN 10 000110107 HEXAGONAL SOCKET SCREW 5X5 WP 11 738023007 LOWER SHAFT CRANK 12 647142008 LOWER SHAFT 13 738024008 LOWER SHAFT FRONT BUSHING 14 640038009 LOWER SHAFT REAR BUSHING 15 722034002 FELT 16 647043008 FEED LIFTING CAM 17 730038001 LOWER SHAFT GEAR 18 730027007 NEEDLE PLATE 19 681009101 FLAT SCREW 20 730107002 GEAR BOX UPPER COVER 21 000101404 SCREW 4X6 22 000036201 WASHER 12
PARTS LIST 1 4 16 19 20 7 18 16 2 10 9 14 13 21 22 18 8 6 5 3 12 15 29 28 24 27 26 25 23 11 17 31 30 8 32 13
PARTS LIST KEY PART NO. NO. DESCRIPTION 1 730611004 FEED ROCK SHAFT UNIT 2 730057006 FEED ROCK SHAFT 3 647066007 FEED DOG BASE 4 647134007 FEED DOG BASE SHAFT 5 648019008 FEED DOG BASE SLIDING PLATE 6 102021202 SETSCREW 7 000002507 SNAP RING E-4 8 000111108 HEXAGON SOCKET SCREW 4X6 9 730184003 FEED DOG 10 730183002 SETSCREW 11 672042005 FEED DOG BASE SPRING 12 647612015 FEED ROCK SHAFT CRANK UNIT 13 647064005 FEED ROCK SHAFT CRANK 14 102151006 SETSCREW 15 102205006 SETSCREW 16 738055008 STRAIGHT PIN 17 303033000 FEED LIFTING ARM SHAFT HOLDER 18 000111304 HEXAGONAL SOCKET SCREW 5X5 19 647607006 FORK ROD UNIT 20 102141003 FEED REGULATOR SLIDE BLOCK 21 673103008 FEED ROCK SHAFT CONNECTING PIN 22 000002806 SNAP RING E-6 23 303612009 FEED LIFTING ARM UNIT 24 738028002 FEED LIFTING ARM 25 730058007 FEED LIFTING ARM SPRING 26 303069005 DROP FEED SELECTING PLATE 27 730061003 DROP FEED SELECTING SPRING 28 730062004 SLIDING PLATE 29 365032001 FLAT SCREW 30 730063016 FEED LIFTING CRANK ROLLER SHAFT 31 000101703 SCREW 4X12 32 000101404 SCREW 4X6 14
PARTS LIST 3 4 2 1 8 5 6 9 10 7 15
PARTS LIST KEY PARTS NO. NO. DESCRIPTION 1 739503308 MACHINE SOCKET UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE) 739505403 MACHINE SOCKET UNIT (U.S.A. & CANADA) 2 000060802 NUT 3 739037007 MACHINE SOCKET COVER 4 000107802 TAPPING SCREW 3X10B 5 000103509 SETSCREW 4X10 6 303615002 MOTOR UNIT (AUSTRALIA & U.K.) 303616003 MOTOR UNIT (U.S.A. & CANADA) 303615105 MOTOR UNIT (CONTINENTAL EUROPE) 7 000115504 TP SCREW 5X10 8 303059002 BELT COVER 9 000106801 SETSCREW 4X35 10 653006101 CAP 16
PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 17
PARTS LIST KEY PARTS NO. NO. DESCRIPTION 1 303870018 ACCESSORY SET 2 653802002 SCREW DRIVER 3 741814003 OIL 4 102261000 BOBBIN 5 647808009 SEAM RIPPER/BUTTONHOLE OPENER 6 540401026 NEEDLE SET 7 740801004 AUTOMATIC BUTTONHOLE FOOT 8 743815000 HEMMER FOOT 9 611406002 ZIPPER FOOT 10 674401002 HEM GUIDE 11 042870102 FOOT CONTROL (AUSTRALIA) 033870104 FOOT CONTROL (U.S.A. & CANADA) 042870401 FOOT CONTROL (U.K.) 042870308 FOOT CONTROL (NETHERLANDS) 12 303800051 INSTRUCTION BOOK (ENGLISH) 303800084 INSTRUCTION BOOK (DUTCH, FRENCH & GERMAN) 303800095 INSTRUCTION BOOK (NORWEGIAN, SWEDISH & DANISH) 303800109 INSTRUCTION BOOK (ITALIAN, FINNISH & SPANISH) 13 488701002 COVER 18