Spa Control Troubleshooting Guide

Spa Control Troubleshooting Guide Model: RS, Voltage: 0V

Major System Components TOPSIDE PANEL SYSTEM PACK FAULT CIRCUIT INTERRUPTER (GFCI) GFCI models vary in size and style. Your GFCI may look different. PUMP Pump models vary in size and style. Your pump may look different. GENERATOR This is an optional component. Your system may not have it. Light models vary in size and style. Your lights may look different.

The system s wire diagram is on the inside of the system pack lid. System Pack Lid 0HZ OPERATI HIGH AMP - HEAT W/P HI *SWITCH IS NORMALLY OFF SWITCH SWITCH LOW SPEED HIGH SPEED OFF OFF HOURS MINUTES OFF HOURS 0 MINUTES OFF MINUTES MINUTES 0 MINUTES 0 MINUTES USE COPPER CDUCTORS LY. EMPLOYER UNIQUEMENT DES CDUCTEURS DE CUIVRE. # AWG MIN. WIRE = 0 RS JUMPER POSITI IF IS 0V BDING ADD LINE FOR 0V FOR SUPPLY CNECTIS, USE CDUCTORS SIZED THE BASIS OF 0 C AMPACITY BUT RATED MINIMUM OF 0 C. TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB): -0 IN. LBS. (.-. kg cm) CNECT LY TO CIRCUITS PROTECTED BY A CLASS A GFCI. OFF WITH 0V. PN 0-0 0-0- LINE GFCI CORD FOR 0VAC INSTALLATI LY. 0VAC INSTALLATI MUST BE HARDWIRED. F 0.A 0V T TB 0V J J J J J VAC-A J K J K K K FOR 0V VAC-B J0 F A 0V J J0 F 0A 0V J J J J MEM RESET J J TEST K VS0C P/N 0_X.0 KW @ 0VAC.0 KW @ 0VAC CTROL PANEL TO J J FOR HARDWIRED INSTALLATIS, A DISCNECTING MEANS MUST BE INSTALLED WITHIN SIGHT FROM THE EQUIPMENT AND AT LEAST FEET (. M) FROM THE USE EARTH CNECTIS AS INDICATED INSIDE THE SYSTEM ENCLOSURE. J K J J The wire diagram contains important information for troubleshooting. The following pages explain how to read the diagram.

0V and 0V specifications are contained on one wire diagram. 0V specifications are highlighted in orange. 0HZ OPERATI HIGH AMP - HEAT W/P HI *SWITCH IS NORMALLY OFF SWITCH SWITCH LOW SPEED HIGH SPEED OFF OFF HOURS MINUTES OFF HOURS 0 MINUTES OFF MINUTES MINUTES 0 MINUTES 0 MINUTES USE COPPER CDUCTORS LY. EMPLOYER UNIQUEMENT DES CDUCTEURS DE CUIVRE. # AWG MIN. WIRE = 0 RS JUMPER POSITI IF IS 0V BDING ADD LINE FOR 0V FOR SUPPLY CNECTIS, USE CDUCTORS SIZED THE BASIS OF 0 C AMPACITY BUT RATED MINIMUM OF 0 C. TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB): -0 IN. LBS. (.-. kg cm) CNECT LY TO CIRCUITS PROTECTED BY A CLASS A GFCI. OFF WITH 0V. PN 0-0 0-0- LINE GFCI CORD FOR 0VAC INSTALLATI LY. 0VAC INSTALLATI MUST BE HARDWIRED. F 0.A 0V T TB 0V J J J J J VAC-A J K J K K K FOR 0V VAC-B J0 F A 0V J J0 F 0A 0V J J J J MEM RESET J J TEST K VS0C P/N 0_X.0 KW @ 0VAC.0 KW @ 0VAC CTROL PANEL TO J J FOR HARDWIRED INSTALLATIS, A DISCNECTING MEANS MUST BE INSTALLED WITHIN SIGHT FROM THE EQUIPMENT AND AT LEAST FEET (. M) FROM THE USE EARTH CNECTIS AS INDICATED INSIDE THE SYSTEM ENCLOSURE. J K J J

This page explains the logic jumper. 0HZ OPERATI HIGH AMP - HEAT W/P HI *SWITCH IS NORMALLY OFF SWITCH SWITCH LOW SPEED HIGH SPEED OFF OFF HOURS MINUTES OFF HOURS 0 MINUTES OFF MINUTES MINUTES 0 MINUTES 0 MINUTES USE COPPER CDUCTORS LY. EMPLOYER UNIQUEMENT DES CDUCTEURS DE CUIVRE. # AWG MIN. WIRE = 0 RS JUMPER POSITI IF IS 0V BDING ADD LINE FOR 0V FOR SUPPLY CNECTIS, USE CDUCTORS SIZED THE BASIS OF 0 C AMPACITY BUT RATED MINIMUM OF 0 C. TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB): -0 IN. LBS. (.-. kg cm) CNECT LY TO CIRCUITS PROTECTED BY A CLASS A GFCI. OFF WITH 0V. PN 0-0 0-0- LINE GFCI CORD FOR 0VAC INSTALLATI LY. 0VAC INSTALLATI MUST BE HARDWIRED. F 0.A 0V T TB 0V J J J J J VAC-A J K J K K K FOR 0V VAC-B J0 F A 0V J J0 F 0A 0V J J J J MEM RESET J J TEST K VS0C P/N 0_X.0 KW @ 0VAC.0 KW @ 0VAC CTROL PANEL TO J J FOR HARDWIRED INSTALLATIS, A DISCNECTING MEANS MUST BE INSTALLED WITHIN SIGHT FROM THE EQUIPMENT AND AT LEAST FEET (. M) FROM THE USE EARTH CNECTIS AS INDICATED INSIDE THE SYSTEM ENCLOSURE. J K J J Logic Jumper Two Pin Connector at The logic jumper does not connect the pins on a 0V system. The logic jumper connects both pins on a 0V system.

This page explains the wire jumper. 0HZ OPERATI HIGH AMP - HEAT W/P HI *SWITCH IS NORMALLY OFF SWITCH SWITCH LOW SPEED HIGH SPEED OFF OFF HOURS MINUTES OFF HOURS 0 MINUTES OFF MINUTES MINUTES 0 MINUTES 0 MINUTES USE COPPER CDUCTORS LY. EMPLOYER UNIQUEMENT DES CDUCTEURS DE CUIVRE. # AWG MIN. WIRE = 0 RS JUMPER POSITI IF IS 0V BDING ADD LINE FOR 0V FOR SUPPLY CNECTIS, USE CDUCTORS SIZED THE BASIS OF 0 C AMPACITY BUT RATED MINIMUM OF 0 C. TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB): -0 IN. LBS. (.-. kg cm) CNECT LY TO CIRCUITS PROTECTED BY A CLASS A GFCI. OFF WITH 0V. PN 0-0 0-0- LINE GFCI CORD FOR 0VAC INSTALLATI LY. 0VAC INSTALLATI MUST BE HARDWIRED. F 0.A 0V T TB 0V J J J J J VAC-A J K J K K K FOR 0V VAC-B J0 F A 0V J J0 F 0A 0V J J J J MEM RESET J J TEST K VS0C P/N 0_X.0 KW @ 0VAC.0 KW @ 0VAC CTROL PANEL TO J J FOR HARDWIRED INSTALLATIS, A DISCNECTING MEANS MUST BE INSTALLED WITHIN SIGHT FROM THE EQUIPMENT AND AT LEAST FEET (. M) FROM THE USE EARTH CNECTIS AS INDICATED INSIDE THE SYSTEM ENCLOSURE. J K J J Wire Jumper The wire jumper connects J and J on a 0V system. The wire jumper is removed from a 0V system.

This page explains the hard-wired GFCI. 0HZ OPERATI HIGH AMP - HEAT W/P HI *SWITCH IS NORMALLY OFF SWITCH SWITCH LOW SPEED HIGH SPEED OFF OFF HOURS MINUTES OFF HOURS 0 MINUTES OFF MINUTES MINUTES 0 MINUTES 0 MINUTES USE COPPER CDUCTORS LY. EMPLOYER UNIQUEMENT DES CDUCTEURS DE CUIVRE. # AWG MIN. WIRE = 0 RS JUMPER POSITI IF IS 0V BDING ADD LINE FOR 0V FOR SUPPLY CNECTIS, USE CDUCTORS SIZED THE BASIS OF 0 C AMPACITY BUT RATED MINIMUM OF 0 C. TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB): -0 IN. LBS. (.-. kg cm) CNECT LY TO CIRCUITS PROTECTED BY A CLASS A GFCI. OFF WITH 0V. PN 0-0 0-0- LINE GFCI CORD FOR 0VAC INSTALLATI LY. 0VAC INSTALLATI MUST BE HARDWIRED. F 0.A 0V T TB 0V J J J J J VAC-A J K J K K K FOR 0V VAC-B J0 F A 0V J J0 F 0A 0V J J J J MEM RESET J J TEST K VS0C P/N 0_X.0 KW @ 0VAC.0 KW @ 0VAC CTROL PANEL TO J J FOR HARDWIRED INSTALLATIS, A DISCNECTING MEANS MUST BE INSTALLED WITHIN SIGHT FROM THE EQUIPMENT AND AT LEAST FEET (. M) FROM THE USE EARTH CNECTIS AS INDICATED INSIDE THE SYSTEM ENCLOSURE. J K J J The 0V system is not hard-wired. The GFCI is a part of the power cord. The 0V system is hard-wired to a separate GFCI.

This page explains dip switch settings. 0HZ OPERATI HIGH AMP - HEAT W/P HI *SWITCH IS NORMALLY OFF SWITCH SWITCH LOW SPEED HIGH SPEED OFF OFF HOURS MINUTES OFF HOURS 0 MINUTES OFF MINUTES MINUTES 0 MINUTES 0 MINUTES USE COPPER CDUCTORS LY. EMPLOYER UNIQUEMENT DES CDUCTEURS DE CUIVRE. # AWG MIN. WIRE = 0 RS JUMPER POSITI IF IS 0V BDING ADD LINE FOR 0V FOR SUPPLY CNECTIS, USE CDUCTORS SIZED THE BASIS OF 0 C AMPACITY BUT RATED MINIMUM OF 0 C. TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB): -0 IN. LBS. (.-. kg cm) CNECT LY TO CIRCUITS PROTECTED BY A CLASS A GFCI. OFF WITH 0V. PN 0-0 0-0- LINE GFCI CORD FOR 0VAC INSTALLATI LY. 0VAC INSTALLATI MUST BE HARDWIRED. F 0.A 0V T TB 0V J J J J J VAC-A J K J K K K FOR 0V VAC-B J0 F A 0V J J0 F 0A 0V J J J J MEM RESET J J TEST K VS0C P/N 0_X.0 KW @ 0VAC.0 KW @ 0VAC CTROL PANEL TO J J FOR HARDWIRED INSTALLATIS, A DISCNECTING MEANS MUST BE INSTALLED WITHIN SIGHT FROM THE EQUIPMENT AND AT LEAST FEET (. M) FROM THE USE EARTH CNECTIS AS INDICATED INSIDE THE SYSTEM ENCLOSURE. J K J J Dip Switch Bank IMPORTANT TROUBLESHOOTING CCEPTS - The wire diagram shows factory default dip switch settings. Before you start troubleshooting, make sure the dip switches on the circuit board match the factory default settings. - DO NOT change dip switch settings when the system is powered. The only exception is dip switch #.

Dip Switch Bank 0HZ OPERATI HIGH AMP - HEAT W/P HI *SWITCH IS NORMALLY OFF SWITCH SWITCH LOW SPEED HIGH SPEED OFF OFF HOURS MINUTES OFF HOURS 0 MINUTES OFF MINUTES MINUTES 0 MINUTES 0 MINUTES OFF WITH 0V. Dip switch determines if the heater runs with the high speed pump. If dip switch is, the heater will not run. This is called low amperage mode. If dip switch is OFF, the heater will run. This is called high amperage mode. Usually 0V systems are configured with high amperage mode. However, if the combined amperage of the high speed pump and heater trip the GFCI, the system can be configured with low amperage mode. This chart list available pump durations (or Timeouts ). Dip switches # and # control pump durations. For example, if dip switches # and # are OFF, the low speed pump duration (or timeout ) will be hours. And, the high speed pump duration will be minutes.

Circuit Board - Component Connections Each major circuit board connector is named and labeled on the circuit board and on the wire diagram. For example, the connector is labeled J. The connector is labeled J. The PUMP connector is labeled J. J F 0A 0V J J J0