KIESOW DR. BRINKMANN GRINDING POLISHING BEAUTIFUL SURFACES
Since the establishment of our company in 1921 we have been developing and producing high-performance polishing agents in solid and liquid form as well as wheels and discs as polishing agent carriers. The residues accumulating during polishing can be removed particularly well with the proven degreasing agents from the EKASIT and SURFACLEAN-series which are specially tailored to our products. Solid and liquid compounds 2 Properties of solid compounds and liquid compounds 4 Solid compounds 6 Liquid compounds 8 Contents Polishing and buffing discs and wheels, brushes 10 Grinding and matting 11 Abrasive wheels, matting discs and wheels 12 Cutting speed 16 Pre-polishing and brushing 17 Sisal discs, sisal wheels 18 Impregnating substances 22 Polishing and buffing 23 Polishing discs, polishing wheels 24 Cotton qualities 28 Finishes 30 Abrasives and abrasive belts 31 Contact discs for grinding technology 32 Notes 34
Product group Solid and liquid compounds 01 KRONE Grinding greases for fine surface finishing and grinding belts with a long service life. 02 03 04 05 06 07 08 09 ABRA Grinding and brushing compounds for matting and satin-finishing all metals. REKORD Tripoli polishing compounds for non-ferrous metals. KIESOLIN Alumina polishing compounds for all metals and plastics. LUMO Brightening compounds for brilliant lustre on all surfaces. REGENT Grinding oils and compounds for improved grinding performance and increasing the service life of the grinding belts. BRISOL Compounds for grinding and matting compounds for all metals. KARAT Tripoli and/or alumina polishing compounds for all metals and plastics. FINOX Finishing compounds ensure mirror-like gloss. 02 03
Polishing grain We use a large variety of polishing powders for wide ranges of applications. Grease content 10% Greases and waxes in natural or also chemically synthesised form serve as carrier substances for the polishing grain. Depending on the percentage they bring about improved dissipation of the frictional heat produced by the polishing process and ensure a good gliding effect on the workpiece. 30% 20% 50% 40% 70% 80% 100%
Viscosity This is determined by the water phase: oil phase and guarantees optimum flow characteristics in the application. 1 2 3 4 Grease hardness It plays an important part in the selection of the polishing agent carriers such as discs and wheels and influences the effectiveness of the polishing grain used during the machining process. Sharpness and abrasiveness The abrasiveness of a polishing paste or compound is decisively influenced by the type of abrasive grain used. Their proportions yield products with certain properties from 10 (= very abrasive) to 1 (= very mild) completely in accordance with your requirements. 04 05
Paste and compounds product group Pastes/compounds Sharpness/ abrasiveness* Grease hardness Colour Properties Iron and steel Copper and brass Stainless steel Aluminium Magnes. and zamak Grinding KRONE 7 Hard White/yellow Grinding grease KRONE 13 Medium White/yellow Grinding grease KRONE 6 Soft White/yellow Grinding grease KRONE 15 2 Medium Grey Grinding grease, contains percentages of mild grinding grain for interesting surface effects Brushing ABRA 153 10 Soft Dark grey Matting compound with coarse grain ABRA 131 8 9 Very soft Grey green Relatively greasy brushing compound, particularly stable grain for effective working ABRA 110 8 9 Hard Grey Dry brushing compound for uniform surface finish ABRA 154 8 Soft Grey Classic all-round brushing compound, produces particularly homogeneous surfaces
Polishing REKORD 642 K 6 Medium Brown Tripoli polishing compound with very good adhesion to the polishing wheel REKORD 845 5 Medium Brown Classic tripoli polishing compound, produces perfect surfaces REKORD 725 S 4 Medium Brown Well-adhering tripoli polishing compound, also deliverable in block formats KIESOLIN 417 7 Hard Dark green Chromium oxide compound, very stable grain, very smooth KIESOLIN 207 7 Medium Green Smooth compound, very good adhesion to sisal wheels KIESOLIN 410 6 Medium Green KIESOLIN 415 4 5 Soft Green Smooth compound, good gloss, very good adhesion to sisal wheels Polishing compound with good efficiency and good polishing wheel adhesion KIESOLIN 220 II 4 5 Medium White Greasy universal compound, good gloss KIESOLIN 358 4 5 Hard Red Often proven universal compound KIESOLIN 330 4 5 Medium White Non-slip polishing compound with good gloss KIESOLIN 281 4 Hard White Dry, proven all-round compound KIESOLIN 254 4 Medium White Very dry compound, good gloss Finishing LUMO 912 2 Hard White Dry finishing compound, especially for non-ferrous metals LUMO 933 2 Soft Blue The classic, special constituents provide support for degreasing, good gloss LUMO 939 2 Hard Yellow Proven universal brightening compound LUMO 1000 1 Medium Yellow Ultrafine brightening compound for mirror-like gloss * from 10 = very abrasive to 1 = very mild 06 07
Paste and compound product group Compounds Abrasiveness/ abrasion* Grease content Viscosity Properties Iron and steel Copper and brass Stainless steel Aluminium Magnes. and zamak Grinding REGENT 51 100% Medium Oil with very good cooling effect, also in spray cans Brushing BRISOL 1236 10 Medium High Brushing compound with medium grain BRISOL 1214 9 High High The greasy variant of BRISOL 1236 Polishing (with alumina) KARAT 2030 7 8 Medium Medium Classic compound with coarse grain KARAT 2080 5 6 Medium Medium Special polishing compound for aluminium, very little residue, high gloss
Polishing (with tripoli) KARAT 2260 6 Medium Medium Fine, not too greasy tripoli compound Finishing FINOX 3019 1 Medium High Fine, dry brightening compound for streak-free gloss * from 10 = very abrasive to 1 = very mild Specialities Formats & containers Pastes and compounds for special applications Precious metals Plastics Wood PTFE PASTES AND COMPOUNDS Polytetrafluorethylene percentages improve corrosion-proofing as well as gliding characteristics especially for hard chrome-plated workpieces Solid and liquid compounds Hand-sized pieces in paper bags Bars Automatic machine bars in various dimensions and weights Standard versions of: 200 x 50 x 40 mm 500 x 150 x 40 mm Grease-free pastes and compounds for silky-gloss finishing and burring available in different grain-size distributions Liquid compounds Large conical containers (800 kg) Drums (200kg) Returnable buckets (35 kg) 08 09
Product group Polishing and buffing wheels & discs / brushes 01 Grinding & matting Surface finish from coarse to very fine from page 11 02 03 04 Pre-polishing & brushing for coarse and fine polishing processes Polishing & buffing for aggressive pre-polishing as far as streak-free glazing Abrasives & abrasive belts grinding, burring and matting from page 17 from page 23 from page 29 Only selected cotton cloth of particularly tear-resistant yarns. Higher performance and longer service life by means of additional special chemical treatment. Sisal wheels and brushes made of long-fibre raw material, in natural form or with different kinds of impregnation.
GRINDING & MATTING Grinding & matting Articles made mainly of nylon fleece with embedded abrasive grain Processes in various wheel constructions For light sanding and burring work And cleaning processes (incl. paint removal) Finishing By the incorporation of different abrasive grains in the fleece material a surface finish from coarse to very fine can be obtained. Mainly red fleece with aluminium oxide grain is used. Grey fleece contains harder and more abrasive silicon carbide. 10 11 Grinding & matting
V-grinding wheels Combi-brushes Waved matting wheel TYPE W Abrasive cloth folded in tongues and arranged around a cardboard core. Abrasive cloth, preferably combined 1:1 with fibre fleece, arranged in lamellar shape around a core. Fibre fleece arranged in large waves around a core. Depending on the type of fleece, due to the undulation somewhat flexible. 200 to 400 mm 200 to 400 mm 200 to 400 mm 15 to 1600 mm 30 to 50 mm Solid core, 10 to 130 mm Solid core or also pipe (use with centring plates) Solid core or also pipe (use with centring plates) Grain size 60 to 600 Grain size 60 to 600 ABRASIVE WHEELS, MATTING DISCS AND WHEELS
Double tongue matting wheels Matting discs with wooden core Matting discs Type P Fibre fleece folded in tongues and arranged one after the other round a core. Fibre fleece in lamellae arranged around a wooden core. Fibre fleece in lamellae arranged around a tube. Low-price variant of the one in the adjacent illustration. 960 mm 100 to 450 mm 100 to 410 mm and 960 mm approx. 25 to 30 mm 15 to 300 mm 15 to 1600 mm 35 to 450 mm 10 to 80 mm 19/hexagonal 76 to 495 mm on tube (use with centring plates) 12 13 Grinding & matting
Waved matting wheels NC matting wheels NC matting wheels Fibre fleece arranged in narrow waves around a core. Very compact, stable version. Fibre fleece drawn into a metal staple holder, 4 or 6 layers. Design as in adjacent illustration on left, but with solid core. 300 to 500 mm 200 to 500 mm 200 to 500 mm 20 to 30 mm 16 to 25 mm 16 to 25 mm as required also possible with metal staple holder 76 to 250 mm (use with centring plates) With solid core or also with metal staple holder ABRASIVE WHEELS, MATTING DISCS AND WHEELS
Matting sheets Fibre fleece rolls Small abrasive and polishing tools Fully rounded discs, also as sheet material (hand pad). Very good for manual cleaning of anode rails.. Fleece cut into rolls, for manual processing. Also with shank in many designs. 30 to 1000 mm approx. 8 to 12 mm as required 14 15 Grinding & matting
Cutting speed as a function of speed and diameter Ømm U/min 300 100 150 200 250 300 350 400 450 500 600 1000 15 m/sec 400 20 m/sec 500 25 m/sec 600 11 12 14 15 18 31 m/sec 800 10 12 14 16 18 20 25 41 m/sec 1400 14 18 22 25 29 33 36 44 m/sec 1600 12 16 20 25 29 33 37 41 50 m/sec 1800 14 18 23 28 33 37 42 47 56 m/sec 2000 10 15 21 26 31 36 41 47 52 m/sec 2200 12 17 23 28 34 40 46 51 57 m/sec 2400 13 19 25 31 37 44 50 56 m/sec 2600 14 20 27 34 40 47 53 m/sec 2800 15 22 29 36 43 51 58 m/sec 3000 16 23 31 39 47 55 63 m/sec Economical cutting speeds (mean values): The higher the revolutions per minute (rpm) of the disc, the harder and less flexible the coating becomes. Grinding Matting Polishing of metal Polishing of metal (strong contours) Polishing of plastic approx. 30 m/sec ± 15% 20 % approx. 15 m/sec ± 10% 15 % approx. 36 m/sec ± 15 % approx. 20 m/sec ± 10 % approx. 15 m/sec ± 10 %
PRE-POLISHING & BRUSHING Pre-polishing & brushing Sisal wheels and sisal discs for light burring work as well as coarse and fine polishing processes. Special impregnation increases the aggressiveness and service times and allows better absorption of the polishing agents. 16 17 Pre-polishing & brushing
Waved sisal wheels SL Waved sisal wheels NC 30 Waved sisal wheels NC 23 Sisal fabrics edged with cotton material and additional abrasive material. It makes the wheel markedly more aggressive and permits the polishing out of orange peel on stainless steel Sisal fabrics edged with cotton material. Metal staple holder with a rear side width of 30 mm. Special development for the saucepan industry. Sisal fabric edged with cotton material. Rear side width of 23 mm. Grain size 60 to 600 350 to 450 mm 380 to 430 mm 300 to 450 mm 30 mm 30 mm 25 mm Solid core, 20 to 130 mm 180 mm (use with centring plates) 130, 150, 178, 180 mm (use with centring plates) Impregnation as required Impregnation as required Impregnation as required SISAL DISCS, SISAL WHEELS
Waved sisal wheels (compact) NC sisal fold wheels WP NC sisal wheels Sisal fabric edged with cotton material. In comparison with the variant NC 23 (see adjacent illustration on left) 10 % more sisal fabric. Sisal fabric edged with cotton material and folded. Additional quilting circles increase the stability. Sisal fabric pulled, flat design with cardboard core or metal staple holder. 300 to 500 mm 200 to 550 mm 150 to 600 mm 30 mm 25 mm 8 to 20 mm, depending on version Solid core, 20 to 130 mm Impregnation as required 76 to 230 mm (use with centring plates), also available with inserted cardboard core Impregnation as required Solid core, 20 to 130 mm, with metal staple holder 76 to 250 mm (use with centring plates) Impregnation as required 18 19 Pre-polishing & brushing
Sisal fold wheels MS pleated Sisal fold wheels MS pleated, 960 mm Ø Sisal fold wheels MSL-P Sisal fabric sheathed with cotton material and folded. Sisal fabric sheathed with cotton material and folded. Sisal fabric edged with cotton material and at distances of 10 mm apart sewn, 3 or 4-ply, very evenly folded. 200 to 600 mm 960 to 1050 mm 600 to 1050 mm 30 mm ca. 30 mm 22 to 28 mm Solid core, 20 to 150 mm Solid core, 35 to 450 mm Solid core, 35 to 400 mm Impregnation as required Impregnation as required Impregnation as required SISAL DISCS SISAL WHEELS
NC sisal wheels Sisal cord brushes Fibre brushes Sisal fabric edged with cotton material and sewn at distances apart of 10 mm, 4-ply drawn into the metal staple holder. Sisal cords assembled to form a brush with solid core. High flexibility for a homogeneous processing screen Mexico fibre arranged around a cardboard core. 200 to 550 mm 150 to 600 mm 100 to 500 mm 16 to approx. 30 mm, depending on version 76 to 250 mm (use with centring plates), also available with cardboard core inserted Impregnation as required 10 to 100 mm Solid core, 20 to 130 mm Impregnation as required 5 to 100 mm Vollkern, 10 bis 130 mm Impregnation as required 20 21 Vorpolieren & Bürsten
Pre-polishing & brushing product group Impregnation Colour Hardness Impregnation D-25 Colourless Very soft and flexible, especially for aluminium and brass SB Green Soft, slightly sticky, for aluminium in conjunction with cord brushes D-35 Yellow Soft to medium-hard, for all metals D-50 Yellow Medium-hard, for all metals D-100 Red Hard, predominantly for steel and stainless steel SA Orange Hard, preferably for steel and stainless steel SA/C Blue Very hard, for steel and stainless steel SA/C Extra Purple Extra hard, high aggressiveness, for stainless steel
POLISHING & GLÄNZEN Polishing & buffing Polishing wheels and discs for aggressive pre-polishing as far as streak-free glazing. Low working down of the wheels with simultaneously good polishing results due to high-quality cotton fabric. Coloured tracer threads as distinguishing features as well as proprietary GSI finishing processes. 22 23 Polishing & buffing
Waved wheels Fold wheels (standard) Fold wheels, folds W Cotton fabric arranged in waves around a cardboard core. Particularly for the polishing of large-area parts, very long service lives. Cotton fabric, arranged folded around a core (16 layers, 4-fold). The folding produces stability and a cooling effect. Like standard type, here fold pattern on both sides in the same direction. 300 to 550 mm 100 to 1050 mm 100 to 1050 mm 20 to 25 mm Solid core, 20 to 150 mm, also available with metal staple holder (use with centring plates) 8 to 32 mm, depending on number of layers Solid core, 10 to 450 mm, also available with metal staple holder 8 to 32 mm, depending on number of layers Solid core, 10 to 450 mm POLISHING DISCS POLISHING WHEELS
Fold wheels, tight folding Fold wheels, 2-fold Fold wheels with GSI finishing Like standard type, here with very tight folding. Like standard type, here double folded. Very flexible and lightly worked wheel. Cotton fabric folded. The special GSI 110 surface finishing ensures markedly improved polishing performances. 100 to 1050 mm 100 to 1050 mm 100 to 1050 mm 8 to 32 mm, depending on number of layers Solid core, 10 to 450 mm 8 to 32 mm, depending on number of layers Solid core, 10 to 450 mm 8 to 32 mm, depending on number of layers Solid core, 10 to 450 mm Finishing as required, see p. 30 24 25 Polishing & buffing
NC wheels (standard) NC wheels with GSI finishing NC wheels with GSI finishing Cotton fabric with metal staple holder. For processing of largearea parts on automatic machines. Like standard type, here with GSI 110 finishing. For clearly enhanced polishing performances. Like standard type, here with the harder GSI 120 finishing. 200 to 700 mm 200 to 700 mm 200 to 700 mm 14 to 25 mm 14 to 25 mm 14 to 25 mm 60 to 250 mm (use with centring plates), also available with inserted cardboard core 60 to 250 mm (use with centring plates), also available with inserted cardboard core Finishing as required, see p. 30 60 to 250 mm (use with centring plates), also available with inserted cardboard core Finishing as required, see p. 30 POLISHING DISCS POLISHING WHEELS
Pleated wheels Polishing discs Polishing sets Ø 200 mm and smaller Cotton fabric, single-ply pleated and arranged around a core. Airy, soft wheel, preferably for finishing work. Cotton fabric, fully-rounded sheets laid to discs. Different sisal and cotton wheels with an inner diameter of 8 mm and matching mandrels with an 8-mm shank. 200 to 500 mm 20 to 1050 mm 80 to 200 mm 12 to 20 mm, depending on number of layers 10 to 150 mm 10 to 30 mm 5 to 150 mm 10 to 20 mm 8 mm 26 27 Polishing & buffing
Polishing & buffing product group Cotton qualities Characteristics Marker thread Designation Areas of use Pre-polishing NF, steel, stainless steel Special fabric dressed, natural colour, extremely hard and high-performance yellow 5001 Z Polishing NF, steel, stainless steel (high polishing performance) Cotton fabric dressed, natural colour, very hard 2 red 1017 Polishing NF, steel, stainless steel (high polishing performance) Cotton fabric dressed, yellow, very hard yellow 5001 G Polishing NF, steel, stainless steel (high polishing performance) Cotton fabric dressed, yellow, hard 2 red 1001 G Intermediate polishing Stainless steel High-performance fabric very dense and hard, special development for the cookware industry dark blue 1001 Y Polishing NF, steel, stainless steel Cotton fabric stable, made from coarser yarns 2 yellow 1001 X Polishing Trim strips and profiles Special fabric dense, medium strong green 1001 W Polishing NF, steel, stainless steel Cotton fabric extremely dense, medium hard yellow 5001
Polishing NF, steel, stainless steel Roughly corresponds to type 5001, with very abrasion-resistant, high-grade yarns 5001 R Manual and automatic machine polishing NF Cotton fabric soft, extremely dense consisting of fine yarns 2 red 1001 Polishing and lustering in one work cycle (specially for buffing wheels Ø 960 mm) Fitting industry Cotton fabric soft light blue 1007 S High-lustre polishing and colouring Cotton fabric soft, with special yarns 1007 Polishing and lustering only with GSI refining Special fabric light 6004 Polishing and lustering painted wood surfaces Furniture industry/piano factoriess Molton fabric roughened on both sides with special yarns 1004 HL Colouring removal of annealing colours in the case of chrome-plated parts Molton fabric roughened on both sides 1004 MG Lustering of soft surfaces in the form of buffing wheels Molton fabric markedly roughened on both sides 1004 M Ultrafine polishing only with GSI refining for NE and stainless metals Cotton fabric dense, soft, made of specially twisted yarns 2 black 8005 KIESOW DR. BRINKMANN PREMIUM QUALITIES 28 29 Polishing & buffing
Polishing & buffing product group Finishing For increased abrasion-resistance and shorter processing times Make use of the large variety of finishing possibilities for the optimisation of your applications. Properties Colour Designation Areas of use Non-ferrous metals, steel, rust-proof metals Non-ferrous metals, steel, rust-proof metals Soft and flexible Green GSI-110 Medium-hard Red GSI-120 Steel, rust-proof metals Hard Orange GSI-140 All metals Especially if liquid compounds are used All metals Especially if liquid compounds are used All metals Heat-resistant even in the event of extreme stresses All metals Heat-resistant even in the event of extreme stresses Medium-hard Yellow GSI-610 Hard Blue GSI-620 Hard Blue GSI-710 H Very hard Red GSI-720 H
ABRASIVES & GRINDING BELTS Abrasives & grinding belts Special grinding belts from 3M Scotch-Brite articles for grinding, burring and matting for all metals Our own assembly and packaging of STARCKE grinding belts 30 31 Abrasives & grinding belts
Elastic Elastic-flex Rubber discs K 01 = 25 mm coating depth, smooth K 02 = 25 mm coating depth, grooved K 03 = 50 mm coating depth, smooth K 04 = 50 mm coating depth, grooved K 11 = 35 mm coating depth K 13 = 20 mm coating depth K 12 = 35 mm coating depth (Lamellae alternately hard to soft) K 33 = 25 mm coating depth, smooth K 34 = 25 mm coating depth, grooved Oil-resistant, highly abrasion-resistant Also available as K 05 with 35 mm coating depth. Tooth angle of 15 80 Hardness: very soft to hard Hardness: soft to hard CONTACT DISCS FOR GRINDING TECHNOLOGY
Toothing Core shapes Pulleys Various types of tooth from 5 80 Various core shapes. Also with hubs and bearing seats or according to drawings and sketches. Various diameters for all the usual systems. 1. Sawtooth 2. Standard 3. Hook teeth 32 33 Abrasives & grinding belts
Notes
BEAUTIFUL SURFACES 34 35 Notes
KIESOW DR. BRINKMANN GmbH & Co. KG D-32758 Detmold Wittekindstraße 27 35 Phone: +49 (52 31) 76 04-0 Fax: +49 (52 31) 76 04-28 e-mail: vertrieb@kiesow.org D-12057 Berlin Boschweg 4 Phone: +49 (52 31) 76 04-0 Fax: +49 (52 31) 76 04-661 e-mail: kiesow.berlin@kiesow.org Subsidiaries: Austria France Hungary Poland Serbia Spain Ukraine www.kiesow.org Sales offices/ Sales partners: Benelux Czech Republic Japan Portugal Romania Russia Slovakia Thailand Tunisia Vietnam Subject to change. 12/17 form-id-able.com