Assembly Instructons Model: J303GK 360mm (7.7") CONCRETE SLAB 300mm (0.7'') FRONT: 3.0m (9.84") SIDE:.6m (7.4") HEIGHT:.m (6.88") WHEN LAYING YOUR CONCRETE SLAB, CHAMFER THE 50mm EDGES DOWNWARDS BY 0mm (0.39") 50mm (.96") 0mm (0.39") 50mm THIS WILL ENSURE THAT WATER RUN OFF IS KEPT CLEAR FROM YOUR SHED We thank you for choosng an Australan made shed. For further assstance please vst our detaled nstructonal vdeo lbrary at Http://www.abscosheds.com.au/watch-vdeos At ABSCO Industres we are always lookng to be number ONE, so please let us know what you thnk of our nstructons. Feedback makes us better. feedback@absco.com.au PAGE
GENERAL INSTRUCTIONS Before commencng any assembly, read through these nstructons n detal to gan a thorough understandng of assembly methods and assocated detals. Unpack the carton and carefully dentfy and check off all the parts aganst the parts descrbed and llustrated on pages three and four. SITE PREPARATION The ste for the shed must be level. An uneven surface may result n msalgnment of parts. It s recommended that the shed be set on a 00mm concrete slab and anchored down approprately (refer to last page for detals). Anchor sets are not suppled as standard tems wth ths product as some customers wsh to use ther own anchorng systems. TOOLS REQUIRED OPTIONAL Normal: 3mm A NOTE ON SAFETY Normal: 4mm & 0mm Masonry: 0mm Some parts may have sharp edges. It s advsable to wear gloves when handlng these tems and safety glasses f drllng holes. Sensble shoes are hghly recommended. Do not erect your shed n wndy condtons, ensure that the shed s securely anchored to a sold foundaton mmedately after constructon s completed. It s hghly recommended to erect the shed wth two or more people. PAGE
COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK STEEL SHEET 785mm X 773mm (70.3" X 30.4") 30A JAMB L= 785mm (70.3") 89A STEEL SHEET 785mm X 773mm (70.3" X 30.4") 3A JAMB L= 568mm (6.7") 90A STEEL SHEET 75mm X 773mm (67.9" X 30.4") A JAMB L= 75mm (67.9") 89C STEEL SHEET 75mm X 773mm (67.9" X 30.4") B 4 JAMB L= 0mm (44.") 9A 8 STEEL SHEET 70mm X 773mm (40." X 30.4") 4 LIP TRIM 70m (46.") 86A STEEL SHEET 95mm X 773mm (75.4" X 30.4") 36L PEAK BRACE 490mm (9.3") 5A STEEL SHEET 95mm X 773mm (75.4" X 30.4") 36R STEEL SHEET 980mm X 773mm (77.9" X 30.4") 4D STEEL SHEET 785mm X 7mm (70.3" X 8.0") 34A PAGE 3
COMPONENTS - SPLICED & RIDGE BEAM QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK 0 CSJ ZARSP JOINER L= 00mm (7.9") RIDGE BEAM JOINER L: 450mm (7.7") THESE COMPONENTS ARE TO BE JOINED TO THESE COMPONENTS L = 496.5mm (58.9") 55AL L = 496.5mm (58.9") 55AR L = 496.5mm (58.9") 55CL L = 496.5mm (58.9") 55CR L = 496.5mm (58.9") 55BL L = 496.5mm (58.9") 55BR L = 496.5mm (58.9") 8BL L = 496.5mm (58.9") 8BR L = 496.5mm (58.9") 8AL L = 496.5mm (58.9") 8AR L = 6.5 (44.3") 8CL L = 6.5 (44.3") 8CR L = 496.5mm (58.9") 60AL L = 496.5mm (58.9") 60AR RIDGE BEAM 97AL RIDGE BEAM 97AR L = 5mm (59.9") L = 5mm (59.9") PAGE 4
FULL LENGTH S & ACCESSORIES QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK L = 568mm (6.7") 79A L = 43mm (45.0") 83L 58A 83R WITH HINGES L = 75mm (67.9") L = 43mm (45.0") L = 75mm (67.9") 58B 4 L = 773mm (30.4") 58C 0 SELF TAPPING SCREWS 3 DOOR PADBOLT 8 SELF DRILLING HEX HEAD TEK SCREWS (NO HOLE REQUIRED) DOOR PADBOLT HASP 8 4mm (0.6") NUT & BOLT SET SECURE TWO PADBOLTS TO DOOR SHEET 3mm (0.") POP RIVETS SECURE HINGES TO DOOR (ALTERNATIVE FIXING METHOD) 4mm (0.6") CSK SCREW & NUT SECURE HINGES TO DOOR DOOR STRAP L: 65mm (6.5") A 3mm (0.") DRILL BIT HEX TEK SCREW DRIVER BIT CAP GABLE L: 70mm (6.7") 4A PAGE 5
INSTRUCTIONS FOR JOINING SPLICED S NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER. = = = = CSJ JOIN>> <<JOIN JOIN>> = = J JOIN>> SJ STEP. Poston the channels and the CSJ joner channel so the center of the CSJ s n lne wth the end of each channel to be joned together. STEP. Jon the frst channel to the CSJ by nsertng the center of the CSJ (on an angle) to the end of the channel where the JOIN>> text s marked. Push down one sde of the CSJ untl you hear a 'clck'. = = JOIN>> <<JOIN JOIN>> = <<JOIN = DRILL 4mm (0.6") x 3mm (0.") ( PER A SIDE) HOLES TO SECURE SECTIONS TOGETHER. (THESE SCREWS MAY HAVE TO BE TEMPORARILY REMOVED AND REPLACED DURING LATER ASSEMBLY) STEP 3. Jon the second channel to the CSJ by postonng the <<JOIN end of the channel at the center of the CSJ (on an angle). Push the CSJ nto the channel untl you here a 'clck'. FINISHED The joned channels should now look lke the pcture above wth the CSJ postoned equally nsde of the joned channels. PUSH QTY = 0pcs. CSJ PUSH CSJ CSJ CSJ HIGH-SIDE CSJ LOW-SIDE 0mm (0.79") CSJ 5mm (0.59") PAGE 6
STEP. PRE-ASSEMBLY OF SPLICED S NOTE: JOIN TOGETHER 0 X SECTIONS USING 0 X JOINERS (PART CSJ) X 8AR X 8AL X 60AR X 60AL X 55AR X 55AL X 55CR X 55CL X 55BR X 55BL X 8BR X 8BL NOTE: SOME S HAVE HOLES IN THEM - YOU WILL NEED TO RE-DRILL HOLES ON ANY WHERE THE CSJ JOINING COVERS HOLES ON THE S YOU ARE CONNECTING 60AR 55CR X 8CR X 8CL 8BR 993mm (7.8") 60AL 8AR 8AL 55CL 55AR 55AL 8BL 55BR 55BL 53mm (88.7") 8CR 8CL = = = = = = = x 8A x 60A x 55A x 55C x 55B x 8B x 8C PAGE 7
INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM STAGE : PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP OF THE RIDGE CAP STAGE : INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS. MAKE SURE JOINER HAS 5mm IN EACH RIDGE CAP. STAGE 3: TURN RIDGE CAP OVER AND MEASURE 50mm FROM THE END OF EACH RIDGE CAP. PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END. REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM PAGE 8
STEP. PRE-ASSEMBLY OF SPLICED RIDGE BEAM QTY. = TEK SCREW DRIVER BIT QTY. = 8 SELF DRILLING TEK SCREW QTY. = RIDGE BEAM 5mm (59.9") PARTS 97AL & 97AR QTY. = PUSH PUSH PART ZARSP - 450mm (7.7") LONG 6mm (0.63") 97AR ZARSP 00mm (7.9") 50mm (9.8") 97AL 6mm (0.63") (PART 97A) 993mm (7.8") OVERALL LENGTH THE TOP SECTIONS OF CAPPING WILL OVERLAP EACH OTHER AT THE JOIN BY 50mm (.0"). PAGE 9
VIEW OF ROOF COMPONENTS 86A 4A 8A 86A 4A 8A 97A 86A 60A 86A PAGE 0 NO.
Premer GardenShed Model: J303GK 83R 36R 30A 55B 4D 3A 3A 30A 8C 83L 8B 90A 36L 83R 4D 9A 89A 89A 36R 34A 8C 9A VIEW OF WALL COMPONENTS 55C 79A 5A 36L 34A A 83L B 55A PAGE
ABSCO ASSEMBLY INTRODUCTION The snap-tte assembly system locks most permeter channels to all roof and wall sheets wthout the need for tools and fasteners. To pre-assemble the four wall panels and two roof panels, the permeter channels are secured to the top and bottom of each panel usng the snaptte system, as detaled on the followng pages wherever you see the symbol. HIGH SIDE PUSH HIGH SIDE HIGH SIDE HIGH SIDE PUSH After jonng sheets together, poston channel over one end of the sheets, gently tappng t over the snaptte lugs, workng along the sheets to the other end. PUSH Poston sheets on tmbers, trestles or partly over edge of concrete slab. FASTENING SYMBOLS HIGH SIDE Each permeter channel must fnsh flush wth the edges of the sheets. the snap-tte system allows adjustment for ths process by smply tappng the channel along the sheets untl each end s neatly flush. Jon components together wth one screw at ths locaton only, as some channel sectons have extra holes that are not requred for ths model of garden shed 3mm (0.") POP RIVETS 4mm (0.") NUT & BOLT SET Do not jon components together at ths locaton yet, as the screw may obstruct further assembly of other components PAGE
DOOR PANEL ASSEMBLY 58C 58C 58A 58B B A A 58C 58A 58C 89C B A 0mm FLANGE (0.78") 5mm FLANGE (0.59") FOUR HOLE SET FOR PADBOLT CONNECTION PAGE 3
REAR PANEL ASSEMBLY 30A 3A 55B 30A 3A 8B SIDE PANEL ASSEMBLY ( Requred) INSIDE OF SHED 36R 4D 83R 36L 5A 83L 8C PAGE 4
ROOF PANEL ASSEMBLY ( Requred) 60A 86A x PRE-PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART NO. 8A FITTED 8A 86A PAGE 5
FRONT PANEL ASSEMBLY 89A 89A 34A 34A 55A 90A 79A 55C PAGE 6
DOOR PANEL ASSEMBLY 9A 9A B A NOTE: Nuts and bolts (suppled) may be used nstead of pop rvets (suppled) by smply enlargng the hnge hole sets n the jamb usng a 4mm drll bt NOTE: The two holes requred to connect the padbolt hasp for each door have not been pre-punched, to allow for proper algnment. poston each hasp centrally over the padbolt shaft, and drll 3mm holes and secure wth screws PAGE 7
PANEL CONSTRUCTION NOTE: Take care to ensure that both front and rear wall panels are not postoned upsde down. the top channel of each panel s pre-punched for attachng roof sheets to, the bottom channels are not. Sde wall panel channels ft nto the notched front and rear wall panel channels 97A Channel type 60a ths end Channel type 8a ths end PAGE 8
ROOF CONSTRUCTION Slde the roof panel nto poston, and secure wth one screw at each corner only at ths stage Secure peak brace to rdge beam and roof panel wth one screw at each end Move the other roof panel nto poston and secure peak brace to rdge beam and roof panel wth one screw at each end PAGE 9
FINAL CONSTRUCTION 4A Bend the top and bottom flanges as shown, then hook the bottom flanges under the top channel and screw the top flanges for both as shown gable caps ANCHORING OF SHED LOCATION OF CONCRETE ANCHORS - EACH ANCHOR CONSISTS OF ONE NUT, BOLT, DYNABOLT AND STEEL ANGLE - DRILL A 0mm (0.39mm) HOLE INTO THE WALL SHEET - DRILL A 0mm (0.39") HOLE INTO THE CONCRETE BOLT & NUT STEEL ANGLE DYNABOLT WALL SHEET SLAB PAGE 0
AUSTRALIA PRODUCT WARRANTY AGAINST DEFECTS Congratulatons on your purchase of an ABSCO SHED ABSCO SHEDS, ncludng garden sheds, garden beds, avares, storage unts, garages, awnngs and carports are made usng hgh qualty Australan made steel. We are pleased to advse we warrant that the steel coatng wll not rust, crack, flake peel or blster for 0 years from date of purchase, when nstalled wthn Australa. Ths warranty does not apply to surface deteroraton of panels caused by Swarf (Tny partcles of steel debrs left from cuttng, grndng or drllng operatons) that has not been removed after buldng constructon, or as a result of contact wth damp sol, chemcals, fertlsers or other corrosve substances. Ths warranty covers any Absco product used for normal domestc use and nstalled n accordance wth the nstallaton nstructons. The warranty does NOT cover Damage caused by storms, wnd, ran snow or poor foundatons. Ths warranty does NOT cover ABSCO products nstalled n severe coastal, ndustral or other hghly corrosve envronments. The warranty does not cover fasteners (screws, nuts, bolts, rvets, hasps or bolts). The warranty s lmted to replacement and delvery of components and does not nclude any labour or nstallaton costs. The benefts gven by the warranty are n addton to your other rghts and remedes under a law n relaton to the goods or servces to whch the warranty relates. The warranty apples to the excluson of all other representatons, guarantees or warrantes express or mpled, our goods come wth guarantees that cannot be excluded under the Australan consumer law and s not transferable. You are enttled to a replacement or refund for a major falure and for compensaton for any other foreseeable loss or damage. You are also enttled to have the goods repared or replaced f the goods fal to be of an acceptable qualty and the falure does not amount to a major falure. For further nformaton go to http://www.consumerlaw.gov.au. Please retan a proof of purchase (sales docket or nvoce) or regster your warranty wthn 30 days of purchase here: www.absco.com.au/regster_warranty.php In the unlkely event a warranty clam s made, t must be supported by photographc evdence and detals of the defect, ncludng component part numbers, together wth proof of purchase documentaton (or on-lne regstraton of purchase) and forwarded to the address below. Upon recept of the warranty clam, the Customer Servce Manager wll contact you wthn three busness days to advse you of the assessment outcome of the clam, whch may nclude your expenses ncurred n makng the clam. THE CUSTOMER SERVICE MANAGER, ABSCO INDUSTRIES, PO BOX 9 ACACIA RIDGE QLD AUSTRALIA 40 PHONE: 800 0970 FAX: 07-33449 EMAIL: warranty@absco.com.au Issued 0 January 0 P a g e
ABSCO SHEDS - STORAGE GUIDELINES ABSCO SHEDS nclude garden sheds, garden beds, storage unts, avares, garages, awnngs and carports. ABSCO SHEDS are desgned to be weatherproof for normal weather condtons. In the event of extreme weather condtons such as heavy ran, combned wth hgh wnd gusts, the rdge cappng, sheetng jons, screw fxngs etc., may exhbt mnor deformatons whch may allow some water entry. These areas should be checked regularly to ensure that maxmum strength and protecton s mantaned. Other weather condtons such as extreme heat and extreme cold, most or dry ar can nfluence the effects of concrete floor mosture and/or condensaton on the undersde of the roof sheets. ABSCO SHEDS and storage unts are prmarly used for storage of garden equpment such as lawnmowers, wheelbarrows, garden tools etc. Storage tems that mght be adversely affected by any of the above condtons may requre addtonal protecton such as beng sealed or covered by plastc sheets and/or stacked above the concrete floor on tmber slats. Waterproof sealants may be used to offer further protecton where requred around jons and screw fxngs, as can rubber door seals and other products whch are avalable from most hardware outlets. Placement of waterproof sealants (slcone) between the base of the shed and concrete slab s not recommended, as ths process can have a reverse effect, preventng excess water from escapng, resultng wth water accumulatng and beng trapped nsde the shed. Absco accepts no responsblty for water entry, floor mosture, condensaton or the condton of the Contents nsde your Absco steel buldng arsng from any of the pre-mentoned weather condtons. P a g e