Advanced Tutorial for Creo Parametric Releases 1.0 & 2.0

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Advanced Tutorial for Creo Parametric Releases 1.0 & 2.0 Roger Toogood, Ph.D., P. Eng. SDC PUBLICATIONS Schroff Development Corporation Better Textbooks. Lower Prices. www.sdcpublications.com

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iii TABLE OF CONTENTS Preface About the Project Acknowledgments Table of Contents PROJECT PARTS QUICK REFERENCE CHART i i ii iii ix Lesson 1 : The Creo Parametric Interface and Customization Synopsis:... 1-1 Overview... 1-1 Configuration Settings... 1-1 Configuration Files (config.pro)... 1-3 The Configuration File Editor... 1-4 Adding Settings to config.pro... 1-5 Saving Your config.pro Settings... 1-7 Loading a Configuration File... 1-7 Deleting Configuration Options... 1-8 Checking Your Configuration Options... 1-8 Customizing the Toolbars... 1-8 Customizing Ribbon Tabs and Groups... 1-9 Keyboard Shortcuts - Hotkeys... 1-11 Table 1-1 Creo hotkeys... 1-11 Keyboard Shortcuts - Mapkeys... 1-11 Listing Current Mapkeys... 1-12 Creating Mapkeys... 1-13 Creating a Customized Part Template... 1-14 Setting the Default Part Template... 1-15 Using the New Part Template... 1-15 Adding Mapkeys to Ribbons... 1-16 Introduction to the Project... 1-16 Summary... 1-18 Questions for Review... 1-18 Exercises... 1-19 Project Exercises... 1-20 Lesson 2 : Helical and Variable Section Sweeps Synopsis:... 2-1 Overview... 2-1 Helical Sweeps... 2-1 Constant Profile/Constant Pitch... 2-3 Variable Profile/Variable Pitch... 2-5 Variable Section Sweeps... 2-7

iv Some Definitions... 2-7 Setting the Normal Direction... 2-8 Using the X-Trajectory Option... 2-12 Auxiliary Trajectories and Variable Sections... 2-15 Using Additional Trajectories... 2-20 Variable Sections using trajpar... 2-22 Using a Graph Feature to Control Section Dimensions... 2-23 Summary of Variable Section Sweeps... 2-26 Conclusion... 2-26 Questions for Review... 2-27 Project Exercises... 2-28 Lesson 3 : Advanced Rounds and Tweaks Synopsis... 3-1 Overview... 3-1 Rounds... 3-1 The On-Line Help... 3-3 Creating a Single Round... 3-4 1) Constant Radius... 3-4 2) Variable Radius Rounds... 3-7 3) Through Curve Rounds... 3-9 4) Full Rounds... 3-10 Round Transitions... 3-12 Creating Multiple Round Sets... 3-12 More Round Transitions... 3-13 Drafts, Ribs and Tweaks... 3-16 Ribs... 3-18 Trajectory Ribs... 3-18 Profile Ribs... 3-19 Drafts... 3-19 Lips... 3-24 Ears... 3-25 Questions for Review... 3-26 Project Exercises... 3-28 Lesson 4 : Patterns and Family Tables Synopsis... 4-1 Overview... 4-1 Advanced Patterns... 4-1 Regeneration Options... 4-3 Dimension Patterns... 4-4 Using Pattern Relations... 4-7 Editing Pattern Relations... 4-10 Bi-directional and Group Patterns... 4-10

Bi-directional Patterns... 4-12 Some More Pattern Relations... 4-12 Table Patterns... 4-14 Modifying Dimension Symbols... 4-14 Creating the Pattern Table... 4-14 Reference Patterns... 4-16 Fill Patterns... 4-17 Family Tables... 4-19 Creating the Generic Part... 4-20 Creating the Family Table... 4-21 Verifying the Family Table... 4-23 Examining Instances... 4-23 Adding Features to the Family Table... 4-24 Child Features in the Generic Part... 4-26 Manipulating Parts Containing Family Tables... 4-28 Locked Instances... 4-30 Adding Features to an Instance... 4-30 Questions for Review... 4-32 Project Exercises... 4-33 v Lesson 5 : User Defined Features (UDF s) Synopsis... 5-1 Overview... 5-1 Introduction to User Defined Features... 5-1 Definitions... 5-2 Creating and Using UDF s... 5-3 Exercise #1: Standalone, Independent... 5-4 Creating the Original Model... 5-4 Creating the UDF... 5-5 Using the UDF... 5-6 Exercise #2: Multi-feature UDF with Family Table... 5-9 Creating the Original Model... 5-10 Creating the UDF... 5-12 Setting Var Dims... 5-13 Creating the Family Table... 5-13 Using The UDF with Family Table... 5-14 Exercise #3: Subordinate UDF... 5-16 Creating the Original Model... 5-17 Creating the UDF... 5-17 Using the UDF... 5-18 Exploring the Model... 5-19 Disassociating a UDF... 5-20 The Creo UDF Library... 5-20 Conclusion... 5-22 Questions for Review... 5-23 Project Exercises... 5-24

vi Lesson 6 : Pro/PROGRAM and Layers Synopsis... 6-1 Overview... 6-1 Pro/PROGRAM... 6-1 PROGRAM Elements... 6-2 Syntax of PROGRAM Statements... 6-2 Example: A simple bracket with optional rib... 6-4 Creating the Part... 6-5 Creating Input Variables... 6-6 Incorporating the Design... 6-7 Running the Program... 6-8 Modifying the Part... 6-8 Conditionals... 6-8 Instantiating to a Family Table... 6-10 Reading Values from a File... 6-11 Where to go from here?... 6-11 Layers... 6-12 Creating The Model... 6-13 Using Layers... 6-15 Creating Layers... 6-15 Adding Items to a Layer (with Include)... 6-16 Moving Items between Layers (with Cut / Copy / Paste)... 6-17 Adding Items to a Layer (with Rules)... 6-17 Controlling Layer Display (with Hide / Unhide)... 6-18 Feature Selection using Layers... 6-19 Default Layer Setup... 6-19 Questions for Review... 6-22 Project Exercises... 6-23 Lesson 7 : Advanced Drawing Functions Synopsis... 7-1 Overview... 7-1 Drawing Set-up Files... 7-1 Detailing: Dimension Symbols and Draft Entities... 7-4 Drawing Dimensions... 7-5 Standard Dimensions using New Ref... 7-6 Common Ref Dimensions... 7-7 Creating Draft Entities... 7-8 Dimensions of Draft Entities... 7-9 Relating Entities to Views... 7-10 More Drafting Tools... 7-11 Moving and Trimming Draft Entities... 7-11 Changing the Line Style... 7-11 Adding a Note and Hatch Pattern... 7-12 Drawing Formats and Tables... 7-13

Creating a Format... 7-13 Creating a Table... 7-14 Using Drawing Parameters... 7-15 System Parameters... 7-15 Model Parameters... 7-16 Using a Drawing Format... 7-17 Repeat Regions... 7-19 A Simple Repeat Region... 7-19 Repeat Region Filters... 7-21 A 2D Repeat Region... 7-22 Displaying Symbolic Dimensions... 7-25 Multi-Model Drawings... 7-26 Creating the Drawing... 7-27 Setting the Active Model... 7-27 Multi-Sheet Drawings... 7-29 Adding a Drawing Sheet... 7-29 Creating a Drawing Template... 7-32 Questions for Review... 7-37 Project Exercises... 7-39 vii Lesson 8 : Assemblies Synopsis... 8-1 Overview... 8-1 Creating the Assembly... 8-1 The Assembly Plan... 8-2 The Side Frames... 8-3 Retrieving a Family Instance Component... 8-4 Component Patterns... 8-5 Merging Components... 8-5 Creating a Part using Mirror... 8-7 Examining Dependencies... 8-8 The Side Frame Subassembly... 8-9 Repeating Components... 8-9 Creating a Skeleton Feature... 8-11 Component Interfaces... 8-12 Creating a Component Interface in Part Mode... 8-13 Creating a Component Interface in Assembly Mode... 8-15 The Front Wheel Subassembly... 8-16 Using a Reference Pattern... 8-18 The Side Wheel Subassembly... 8-18 The Frame Subassembly... 8-20 The Main Assembly... 8-21 Adding the Suspension Arms... 8-21 Adding the Side Wheel Subassembly... 8-22 Adding the Front Wheel Subassembly and Parts... 8-23 Adding the Cargo Bin... 8-24

viii Creating a Part in Assembly Mode... 8-24 Setting a Display State... 8-26 Assembling the Springs... 8-26 Defining a Flexible Component... 8-27 Using Pro/PROGRAM... 8-29 Assembling Components using Automatic Placement... 8-30 Assembling Components using Replace... 8-32 Performing an Interference Check... 8-32 Assembly Drawings... 8-33 Creating a Drawing BOM... 8-34 Adding Balloons... 8-36 Conclusion... 8-38 Questions for Review... 8-39 Some Final Project Exercises... 8-39