SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE
SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE FIXED TABLE TRAVELLING COLUMN MILLING CENTRE ERGONOMIC AND LARGE CAPACITY High precision and productivity SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE The Soraluce SP milling centre is a suitable solution for users who require high flexibility and high precision and finishing machining results. It is the ideal machine for sectors such as industrial vehicles, moulds and dies, capital goods and medium sized workpiece subcontractors. 2 SP
Strong Technology, enhanced Precision BACKGROUND CONCEPTS Long lasting high precision Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30. High rigidity The combination of linear guiding and damping systems, together with a high dynamic drive system produces highly stable, high performance machining results. High performance High precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance. CONSTRUCTION CHARACTERISTICS Combined guiding and damping system The INA linear guiding system with recirculating cylindrical rollers on each axes (X-Y-Z) and our own specially developed hydrostatic damping elements guarantees immense stability and high precision. The guiding system incorporates hydrostatic damping pads between the recirculating cylindrical rollers, which eliminates any vibration during machining processes. This system guarantees high dynamics, minimum maintenance, low heat levels and reduced grease consumption. Driving system The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability. 3 SP
SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE SORALUCE MILLING-BORING HEADS SORALUCE Milling-Boring Heads are well known for being first class thanks to their reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, etc.) are distinguished by their precision and high performance, enabling accurate complex milling, boring, drilling, reaming and taping operations. Complete design, manufacturing, assembly and verification processes are conducted in-house, under the same roof, by an experienced team of highly skilled designers and assembly engineers. To ensure high quality heads, the workshop is equipped with state-of-the-art, temperature and humidity controlled, high precision manufacturing machinery and assembly equipment. With strict in-process quality controls and exhaustive run-off on specific test benches, SORALUCE certifies the highest quality for the most critical elements on this kind of machines. MILLING AND BORING HEAD RANGE Universal head 32 / 37 kw 2,5º x 2,5º / 1º x 2,5º / 0,001º x 0,001º 3000 / 4000 / 5000 / 6000 rpm Orthogonal head 32 / 37 kw 2,5º x 2,5º / 1º x 1º / 1º x 0,001º 4000 / 5000 / 6000 rpm Special head adaptor 4 SP
HEAD CALIBRATION SYSTEM Thanks to the specific SORALUCE developments, head articulation positioning deviations have been reduced to a minimum. These allow for the compensation of head kinematic values and orthogonal position offsets (M10 functions), for any position in the work area. Some advantages of the system developed by SORALUCE: Calibration for any type of head. Calibration for any position in the work area. Calibration for any angle, not just orthogonal. Offset error compensation due to thermal expansion. Measure distance between different head spindle noses (head changing system machines). Easy-to-use interface, 100% integrated with HEIDENHAIN itnc530 HSCI and SIEMENS 840D SL. A SP machine equipped with the head calibration system is the best choice for high precision and reliability. COMPACT ORTHOGONAL HEAD The SP milling centre can be equipped with the Soraluce orthogonal head, with its compact design specially conceived for machines with an in-line motor. It allows the simultaneous positioning of both head articulations, reducing non-production time. This head enables the end user to take advantage of full machine travel: eliminating the need for additional workpiece support fixtures, due to close to table head spindle accessibility for both frontal and lateral milling. Inverse machining: An extra feature on orthogonal heads is machining in negative positions. The machine enables the orthogonal head to be positioned for inverse machining, up to -45º. This eliminates the necessity for additional setups, resulting in improved overall cycle times and finish quality with less component manipulation. Such advantages, and very easy indexing head programming, make this a very popular option amongst our customers. 5 SP
SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE RESPONDING TO CUSTOMER NEEDS COMPACT AND ERGONOMIC The SP milling centre was designed to be compact and ergonomic. Thanks to its configuration, the table provides front and rear access for component fitting. A wide range of accessories can be installed in the work area to improve production capacities such as, for example, extra clamping cubes, squares, rotary tables, etc. Additionally, in compliance with CE safety standards, the machine can be supplied with a full peripheral enclosure. The CNC controller can be installed in the operating cabinet or on a pendant, according to customer preference. PROVEN STABILITY, LOW FOUNDATION COSTS With a continuous presence in the market, SORALUCE provides state-of-the-art fixed table and travelling column machines based on traditional and unique machine architecture: table attached column supported by a separate-rear guide, which improves machine stability, whilst maintaining its centre of gravity very low. The clearance between its longitudinal guides enables operator access to the work area also from the rear side for improved ergonomics during exhaustive component installations or in-process checks. On the other hand clearance space between guides and work area enables very stable machining due to the high vibration absorption capacity of the entire system. In addition, the machine s foundations have been simplified: the entire machine is now installed on the same level, thereby saving on foundation expenses. 6 SP
SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE Option detail: Full splash guard. 7 SP
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SP - 8000 TECHNICAL SPECIFICATIONS SP CHARACTERISTICS SP-5000 SP-6000 SP-8000 SP-10000 SP-n x 2000 Length of table mm 5000 6000 8000 10000 n x 2000 Width of table mm 1100 / 1350 T slots 6 x 22H12 + 1 x 22H7 (two front T slots 22H12) / 8 x 22H12 + 1 x 22H7 (two front T slots 22H12) Longitudinal traverse X axis mm 2500 3500 5500 7500 n x 2000-2500 Vertical traverse Y axis mm 1600 / 2000 / 2600 Cross traverse Z axis mm 1000 / 1200 / 1500 Heads Universal / Orthogonal / Fixed horizontal boring Spindle power kw 43 Spindle nose taper ISO-50 / HSK-63 Spindle speed range rpm 3000 / 4000 / 5000 / 6000 Rapid traverse mm/min 25000 CNC system Coolant system Heidenhain itnc 530 HSCI / Siemens 840 D SL External coolant system over a ring / Internal coolant system up to 70 bar Tool magazine No. tools 30 / 40 / 60 / 80 / 100 / 120 Machine weight kg 20800 24800 28800 36800 20800+n x 24000 LAYOUT SP Universal head Stepless head 32 kw Stepless head 43 kw Orthogonal head Compact orthogonal head 95 147 45 97 32 72 4 235 12 232 H Y 60 8 60 8 60 20 60 70 190 90 B X D C 7850 A J 880 X Y Z A B C D J H SP - 5000 3500 1600 / 2000 / 2600 1000 / 1200 / 1500 9050 1250 1000 5000 4880 / 4880 / 5080 3810 / 4110 / 4710 SP - 6000 4500 1600 / 2000 / 2600 1000 / 1200 / 1500 10300 1100 1450 6000 4880 / 4880 / 5080 3810 / 4110 / 4710 SP - 8000 6500 1600 / 2000 / 2600 1000 / 1200 / 1500 12300 1100 1350 8000 4880 / 4880 / 5080 3810 / 4110 / 4710 SP - 10000 8500 1600 / 2000 / 2600 1000 / 1200 / 1500 14800 1350 1600 10000 4880 / 4880 / 5080 3810 / 4110 / 4710 SP - 12000 10500 1600 / 2000 / 2600 1000 / 1200 / 1500 17200 1550 1800 12000 4880 / 4880 / 5080 3810 / 4110 / 4710 Dimensions in mm. 9 SP
SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE SPECIFIC MACHINING AND TECHNOLOGY SOLUTIONS Flange turning by interpolation thanks to the integration of Soraluce s own user cycles. Capital good s component serial manufacture. The integration of rotary tables, spindle coolant, splash guards, etc. enable highly productive mass production. Vertical die machining for improved shaving evacuation and pendulum working for improved production and longer unmanned cycles. 10 SP
Yellow good s component manufacturing in a duplex machine set-up for higher productivity. The SP machine work area has been improved with cubes and specific clamping devices that enable the machining of very large and heavy pieces. For long components, the SP machine is the ideal solution for manufacturing multiple component faces using a single set up, with the greatest ergonomic benefits. 11 SP
SORALUCE GLOBAL SOLUTIONS By the customer s side from the start: Local sales service team at your disposal. Production process analysis by local product engineers. Feasibility analysis. Technical & financial studies. Custom solutions: Custom machining solutions. Machining process improvement studies. Tooling. Fixturing. Software. Customer part machining acceptance trials. Project management: Machine set-up & commissioning. Personnel training. Production assistance. Together throughout a machine s life: Technical assistance by local service engineers. Telephone support. Hotline. MORE INFORMATION ABOUT SORALUCE SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE AT Service contracts. Preventive maintenance. Spare part management. www.danobatgroup.com If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 08/2011 SORALUCE Osintxu auzoa P.O. Box 90 E-20570 BERGARA (Gipuzkoa) Spain Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com