EN 61010-1 Information technology equipment Safety Part 1: General requirements Report Number....: 14PP083-01_1 Date of issue...: 2013-09-05 Total number of pages... 25 Tested by...: Thomas Rogg (printed name and signature)...: Approved by...: Valentin Haug (printed name and signature)...: Testing Laboratory...: PRIMARA Test- und Zertifizier-GmbH Address...: Gewerbestraße 28, 87600 Kaufbeuren; Germany Applicant s name...: Springburo GmbH Address...: Theodor-Ludwig-Str.24 Test specification: D-79312 Emmendingen Standard...: EN 61010-1:2010 DIN EN 61010-1; VDE 0411 1:2011-07:2011-07 Test procedure...: EU Laboratory Report Non-standard test method..: -- Test item description...: Voltage Clipper Trade Mark...: CLIPPER Manufacturer...: Springburo GmbH Model/Type reference...: Clp1500V15A1 Ratings...: Input Voltage: -3V-1500V Clause 4.4, 5.1.3c), 5.3, 6.2, 6.7, 6.7,6.8, 8.2, 8.3, 10 Output voltage range 1,5V- 12V
CONDITIONS OF ACCEPTABILITY This component has been judged on the basis of the Standard EN 61010-1:2010 and DIN EN 61010-1; VDE 0411 1:2011-07:2011-07. Only most safety relevant tests were performed according to above mentioned standard as on costumer request (Clause 4.4, 5.1.3c), 5.3, 6.2, 6.7, 6.7,6.8, 8.2, 8.3, 10). 1. The Clipper is a passive test probe, with no insulation between In and Out. The unit is only allowed to be used with a 10x high impedance probe. 2. The unit is rated class I. The unit is earthed via the GND of the scope probe. 3. The Clipper is designed for Laboratory use only. Caution: The output of the Clipper is accessible with the standard test finger if not used in accordance to the specification. This was accepted as the unit is only intended to be used by professional personal. 4. The input and output terminals are specified as hazardous and not intended to be user accessible in normal mode. 5. Safety Instructions: safety instructions are stored on Primara server. 6. The product was evaluated for a maximum ambient of 35 C. The temperature test was performed on the bench without forced air cooling. Tests performed (name of test and test clause): see relevant tables below Comment Primara Test und Zertifizier GmbH Gewerbestraße 28 87600 Kaufbeuren TEST SAMPLE IDENTIFICATION The table below is to provide correlation of sample numbers to specific product related information. Refer to this table when a test identifies a test sample by "Sample No." only. Model/Item Serial No Sample ID Date received Comments Clipper 28/14 0011 A 2014-07-29 Clipper 28/14 0017 B 2014-07-29 Page 2/25
Date Project Engineer History Sheet: What was changed What was required to implant the change (like retest) Report Number with Revision 2014-09-05 Thomas Rogg Initial Report written 0 2014-09-18 Thomas Rogg Update of the Annex structure 1 Copy of marking plate The artwork below may be only a draft. The use of certification marks on a product must be authorized by the respective NCBs that own these marks. (Additional requirements for markings. See 1.7 NOTE) Page 3/25
Test item particulars: Type of item... : Measurement Description of equipment function... : Voltage Clipper for Oscilloscope connection Connection to MAINS supply... : None Overvoltage category... : II POLLUTION DEGREE... : 2 Means of protection... : Class I (PE connected via the scope probe) Environmental conditions... : Normal For use in wet locations... : No Equipment mobility... : Portable Operating conditions... : Continuous Overall size of equipment (W x D x H)... : 28mm x 65mm x 18mm (with terminals) Mass of equipment (kg)... : <100g Marked degree of protection to IEC 60529... : none Possible test case verdicts: - Test case does not apply to the test object...: N/A - Test object does meet the requirement...: P (Pass) - Test object does not meet the requirement...: F (Fail) Testing: Date of receipt of test item...: 2014-07-29 Date (s) of performance of tests...: 2014-09-01-2014-09-04 Page 4/25
General remarks: The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. "(see ENCLOSURE #)" refers to additional information appended to the report. "(see Form A.xx)" refers to a table appended to the report. Bottom lines for measurement tables Form A.xx are optional if used as record. Throughout this report a comma / point is used as the decimal separator. General product information: The Clipper is designed for observing the Rds(on) of a switched FET, or IGBT. With an Oscilloscope set to 200mV /division, the stability of Rds(on) over a range of 200mΩ to 1Ω can be seen in proper resolution, while the power transistor is switching. The Clipper Test Probe allows the measurement of low voltage signals (below 12V) in the presence of high voltages (up to 1500VDC). No signal conditioning of the input signal is performed. Measurement accuracy of the input signal is >98%. Settling time is around 100nS. Page 5/25
Test Date: 2014-09-04 Sample # : B Ambient ( C): 23,5 Humidity (%): 45 Atmosphere Pressure (mbar): 938 Equipment: 117; 090 IEC 61010-1 Clause Requirement Test Result Remark Verdict 4.4 TABLE: Testing in SINGLE FAULT CONDITION Results Form A.1. P Test subclause Fault No. Fault description Td 4.4.3 (NOTE) How was test terminated Comments - 1 R14 Short 1h Input: 1500V, Output connected to 10x high impedance probe and an oscilloscope. No effect. No hazard no defect. No excessive temperature rise. - 2 D3 Short 1h Input: 1500V, Output connected to 10x high impedance probe and an oscilloscope. No effect. No hazard no defect. No excessive temperature rise. - 3 D2 Short 1h Input: 1500V, Output connected to 10x high impedance probe and an oscilloscope. No effect. No hazard no defect. No excessive temperature rise. - 4 Q4 D-S 1h Input: 1500V, Output connected to 10x high impedance probe and an oscilloscope. The 12Voutput rise up to 19,2V. No hazard no defect. No excessive temperature rise. 5 Output short 1min Input: 1500V, Output connected to 10x high impedance probe and an oscilloscope. NOTE Td = Test duration in hh:mm:ss Record dielectric strength test on Form A.19 and temperature tests on Form A.27A and or A.27.B. Record in the comments column for each test whether carried out during or after SINGLE FAULT CONDITION. 12 V, 23 ma during short circuit after applying the short on the probe output. After 1 min, the unit is defect. Meets 4.4.4 P P P P P Page 6/25
Test Date: 2014-09-02 Sample # : B Ambient ( C): Humidity (%): 56,3% Atmosphere Pressure (mbar): 22,8 C 941,3mbar Equipment: 166,200,205 IEC 61010-1 Clause Requirement Test Result Remark Verdict 5.1.3c) TABLE: MAINS supply Form A.2 N/A Marked rating... : +1500 V Phase... : N/A Frequency... : DC Hz Current... : --- A Power... : -- W Power... : -- VA Test Voltage Frequency Current Power in Power in Comments No. V Hz A W VA 1 1500 DC 392µA -- 588m Low Range 2 1500 DC 394µA -- 588m High Range NOTE Measurements are only required for marked ratings. Supplementary information: Test performed for information only, as the unit does not have a power rating. Output of the unit was connected to an 10 x high impedance probe and an oscilloscope. Page 7/25
Test Date: 2014-09-02 Sample # : B Ambient ( C): Humidity (%): 56,3% Atmosphere Pressure (mbar): 22,8 C 941,3mbar Equipment: 090;82 IEC 61010-1 Clause Requirement Test Result Remark Verdict 5.3 TABLE: Durability of markings Form A.3 P Marking method (see NOTE) Agent 1) Adhesive label A Water 2) Ink printed B Isopropyl alcohol 70% 3) Laser marked C (specify agent) 4) Film-coated (plastic foil control panel) D (specify agent) 5) Imprinted on plastic (moulded in) E (specify agent) NOTE Where applicable include print method, label material, ink or paint type, fixing method, adhesive and surface to which marking is fixed. Marking location Marking method (see above) Identification (5.1.2) MAINS supply (5.1.3) x x Fuses (5.1.4) terminals and operating devices (5.1.5.2) Switches and circuit breakers (5.1.6) Double/reinforced equipment (5.1.7) Field wiring Terminal boxes (5.1.8) Warning marking (5.2) X Battery charging (13.2.2) Method Test agent Remains legible Label loose Curled edges Comments Verdict Verdict Verdict 1 A P P P 1 B P P P Supplementary information: Page 8/25
Test Date: 2014-09-02 Sample # : B Ambient ( C): Humidity (%): 56,3% Atmosphere Pressure (mbar): 22,8 C 941,3mbar Equipment: 083; 36 IEC 61010-1 Clause Requirement Test Result Remark Verdict 6.2 TABLE: List of ACCESSIBLE parts Form A.4 -- 6.1.2 Exceptions 6.2 Determination of ACCESSIBLE parts Item Description Determination method (NOTE 5) Exception under 6.1.2 (NOTE 4) 1 Plastic enclosure V,R,J None 2 Input Connector (SMA) V,R,J* None 3 Output Connector (BNC) V,R,J* Caution: The Inner Output pin is accessible with the test finger if unit is not properly connected or used. None NOTE 1 Test fingers and pins are to be applied without force unless a force is specified (see 6.2.2) NOTE 2 Special consideration should be given to inadequate insulation and high voltage parts (see 6.2) NOTE 3 Parts are considered to be ACCESSIBLE if they could be touched in the absence of any covering which is not considered to provide suitable insulation (see 6.4). NOTE 4 Capacitor test may be required (see Form A.5). NOTE 5 The determination methods are: V = visual; R = rigid test finger; J = jointed test finger; P3 = pin 3 mm diameter; P4 = pin 4 mm diameter. Supplementary information: Page 9/25
Test Date: 2014-09-04 Sample # : A Ambient ( C): Humidity (%): 45 Atmosphere Pressure (mbar): 23,5 938 Equipment: 117; 090 IEC 61010-1 Clause Requirement Test Result Remark Verdict 6.7 TABLE: Insulation requirements- Block diagram of system Form A.14 P Pollution degree... : 2 Area Location Insulation type (NOTE 1) Overvoltage category... : II RMS V WORKING VOLTAGE Peak V Frequency khz Test voltage (NOTE 2) V Comments (NOTE 3) A Input to plastic enclosure BI -- 1500 -- 2546Vdc NOTE 1 Type of insulation: NOTE 2 - Types of voltage NOTE 3 - OVERVOLTAGE CATEGORIES BI = BASIC INSULATION Peak impulse test voltage (pulse) or POLLUTION DEGREES which differ DI = DOUBLE INSULATION r.m.s. should be shown under "Comments" PI = PROTECTIVE IMPEDANCE d.c. RI = Reinforced INSULATION peak SI = Supplementary INSULATION see also Form A.15 for further details Page 10/25
Test Date: 2014-09-04 Sample # : A Ambient ( C): 23,5 Humidity (%): 45 Atmosphere Pressure (mbar): 938 Equipment: 220 IEC 61010-1 Clause Requirement Test Result Remark Verdict 6.7 TABLE: Insulation requirements- Clearances and Creepages Form A.15 P 6.2.2 Examination 6.5.4 Protective impedance 6.4.2 ENCLOSURES and protective barriers 6.5.6 Current- or voltage-limiting device 6.4.4 Impedance Area Location Insulation type WORKING VOLTAGE (NOTE 2) (See Form A.14) (NOTE 1) RMS Peak Frequency V V khz A Input to plastic enclosure (Measured on SW1) NOTE 1 refer to Form A.14 for type of insulation shown in the insulation diagram Input supply voltage.: V Hz Supplementary information: The PCB is molded into the plastic enclosure. Clearance Creepage CTI Verdict Comments Required mm Measured mm Required mm Measured mm BI -- 1500 -- 5,5 5,6 10 11 IIIb NOTE 2 - to be used for definition of required insulation (see Form A.14) Page 11/25
Test Date: 2014-09-04 Sample # : A Ambient ( C): 23,5 Humidity (%): 45 Atmosphere Pressure (mbar): 938 Equipment: 220; 77; 218; 033 IEC 61010-1 Clause Requirement Test Result Remark Verdict 6.7 TABLE: Insulation requirements- Clearances and Creepages Form A.16 P 8 Mechanical resistance to shock and impact 10.5.1 Integrity of CLEARANCES and CREEPAGE distances 9.6.1 Overcurrent protection basic insulation between MAINS parts Area Location Insulation type (See Form A.14) Applied force N Mechanical tests (NOTE) Static (8.2.1) Rigidity (8.2) Impact (8.2.2) Normal (8.3.1) Drop (8.3) Hand-held/ Plug-in Test at max. Measured after test (if required) RATED ambient CREEPAGE CLEARANCE DISTANCE (10.5.1) mm mm A Input to plastic enclosure BI 30 P P P P 35 5,6 11 P NOTE Refer to Form A.19 for dielectric strength tests following the above tests. Supplementary information: The PCB is molded into the plastic enclosure. Verdict Comments Page 12/25
Test Date: 2014-09-04 Sample # : A Ambient ( C): Humidity (%): 45 Atmosphere Pressure (mbar): 23,5 938 Equipment: 117 IEC 61010-1 Clause Requirement Test Result Remark Verdict 6.8 TABLE: Dielectric strength tests Form A.18 P 4.4.4.1 b) Conformity after application of SINGLE FAULT CONDITIONS 1 P 6.4 Primary means of protection 2 P 6.6 Connections to external circuits N/A 6.7. Insulation requirements 2 (see Annex K) P 6.10.2 Fitting of non-detachable MAINS supply cords 1 N/A 9.2 a) 2) Eliminating or reducing the sources of ignition within the equipment N/A 9.4 c) Limited-energy circuit N/A 9.6.1 Overcurrent protection basic insulation between MAINS - parts P Location or references from Forms A.1 and A.14 Test site altitude...: 2000m Test voltage correction factor (see Table 10)...: 1 Clause or sub-clause Humidity Yes/No Working voltage V Test voltage r.m.s./peak/ d.c. Comments (NOTE) Input to enclosure -- YES 1500Vdc 2546Vdc P 1 Record the fault, test or treatment applied before the dielectric strength test. 2 Humidity preconditioning required. NOTE: Test duration may be recorded. Supplementary information: Verdict Page 13/25
Test Date: 2014-09-04 Sample # : A Ambient ( C): Humidity (%): 45 Atmosphere Pressure (mbar): 23,5 938 Equipment: 220; 77; 218; 033 IEC 61010-1 Clause Requirement Test Result - Remark Verdict 8.2 ENCLOSURE rigidity test Form A.21 P 8.2.1 Static test P Material of enclosure...: Plastic enclosure Preparation for the test: Normal Operated at ambient temperature...: 35 C 1 h Location Comments Verdict Enclosure top, enclosure front, enclosure sides No defect, no hazard P 8.2.2 Dynamic test Material of enclosure...: Plastic enclosure Corresponding IK-code...: IK06 Preparation for the test: No special requirements Cooled to (temperature)...: 10 C Location Comments Verdict 1) Top No defect, no hazard P 2) Side left / right No defect, no hazard P 3) Bottom No defect, no hazard P 8.3 Drop test P 8.3.1 Other equipment P Location Raised up to Comments mm 30 Front left, fort right, rear left, rear right 100 30 No defect, no hazard P 8.3.2 Hand-held EQUIPMENT and direct plug-in equipment P Material of enclosure...: Plastic enclosure P Preparation for the test: No special requirements Cooled to (temperature)...: 10 C Location Comments Verdict 1) Side No defect, no hazard P 2) Edge No defect, no hazard P 3) Corner No defect, no hazard P Supplementary information: Page 14/25
Test Date: 2014-09-02 Sample # : B Ambient ( C): Humidity (%): 56,3% Atmosphere Pressure (mbar): 22,8 C 941,3mbar Equipment: 066, 235, IEC 61010-1 Clause Requirement Test Result Remark Verdict 10. TABLE : Temperature Measurements Form A.26A P 10.1 Surface temperature limits - NORMAL CONDITION and / or SINGLE FAULT CONDITION P 10.2 Temperature of windings- NORMAL CONDITION and / or SINGLE FAULT CONDITION N/A 10.3 Other temperature measurements P Operating conditions: Unit was connected to 1500Vdc and operated in high range mode. Frequency... : DC Test room ambient temperature (ta).. : 21,8 C Voltage... : 1500 V Test duration... : 0 h 45 min Part / Location t m C t c C t max C Verdict 1. Input connector 29,3 47,5 130 P 2. Resistor R14 52,9 71,1 130 P 3. Resistor R16 (PTC) 35,7 53,9 60 P 4. Capacitor C4 40,8 59 125 P 5. Q3 53,2 71,4 150 P 6. Diode D1 36,3 54,5 150 P 7. Diode D5 34,2 52,4 200 P 8. Output connector 31,4 49,6 165 P 9. Enclosure top 31,9 50,1 85 P 10. Ambient 21,8 40 -- P Comments NOTE 1 - t m = measured temperature t c = t m corrected (t m t a+ 40 C or max. RATED ambient) t max = maximum permitted temperature NOTE 2 - see also 14.1 with reference to component operating conditions NOTE 3 - Record values for NORMAL CONDITION and / or SINGLE FAULT CONDITION in this Form use additional form if necessary NOTE 4 - see Form A.26B for details of winding temperature measurements Supplementary information: Page 15/25
Appendix No. 1 Pictures of the Unit Page 16/25
Photo 1: Top view of clipper with company label, warning sign, CE-label, ratings and HI/LO range switch Photo 2: Bottom view of clipper with RoHS label Page 17/25
Photo 3: Back view of clipper with model name and series number Photo 4: Front view of BNC-Connector Page 18/25
Appendix No. 2 Datasheets Page 19/25
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Appendix No. 3 Test Equipment List Page 24/25
List of test equipment used: (Note: This is an example of the required attachment. Other forms with a different layout but containing similar information are also acceptable.) Internal Equipment Manufacturer Type Serial No. Last Next No. Calibration Calibration 033 Steel Ball Stahl MP-100.04Q J22006 2013-03-10 2016-03-10 034 Ball Pressure Stahl MP-100.01F J12002 2013-03-18 2016-03-18 Test 036 Similar to Stahl MP-100.04A J39038 2013-03-18 2016-03-18 IEC61032, Figure 2, test probe 2 (jointed Test Finger IEC60950-1 / IEC61010-1) 066 Thermowire, Newport TC-TT-KI-30- N/A 2012-02-10 ICO Type K Electronics SLE-150M 077 Force Meter Chatillon DFX-050- WO2617 2013-10-23 2014-10-23 NIST 082 Isopropyl Th. Geyer 2-Propanol 1157.1000 ICO 2015-01-01 Alcohol 083 Rigid test Stahl MP-100.04Y G49003 2013-09-18 2016-09-18 finger IEC 60950 090 timer / stop Orion JS-506 160844 2013-12-02 2014-12-02 watch 117 Dielectric SPS electronic HA 3881G 11030102 2014-03-14 2015-03-14 Tester GmbH 166 Digital Fluke 175 23450678 2014-04-25 2015-04-25 Multimeter 200 Oscilloscope Yokogawa DLM2022 91N714444 2013-09-05 2014-09-05 205 Probe Yokogawa 701938-2013-09-05 2014-09-05 218 Tape Primara Green Line 80507 2013-12-17 2016-12-17 measure 220 Digital Caliper Messmittelonlin 3011 3106 2014-02-25 2015-02-25 e 235 Temperature Logger Graphtec Coorperation midi Logger GL820 20110301 2014-07-18 2015-07-18 The Equipment fulfills the requirements of PDSH 251C. The uncertainties from the measurement method and the uncertainties of the test equipment has been identified and can be provided on request. Page 25/25