1 100 ORIENTATION / SAFETY 101 Describe the Occupational Safety and Health Administration (OSHA) and its role in the machining industry. 2 2 2 1 0.5 102 Identify & explain safety equipment and procedures. 2 2 2 2 2 1 0.5 0.5 0.5 103 Identify & explain general safety precautions. 2 2 2 2 2 1 1 0.5 0.5 1 104 Identify & describe personal/lab safety requirements. 2 2 2 2 2 1 1 0.5 0.5 1 105 Explain Right to Know Law. 2 2 2 2 1 1 0.5 0.5 1 106 Explain location of SDS. 2 2 2 2 1 1 1 107 Explain potential hazardous trade materials. L108 Identify and explain location of MSDS. 2 L109 Identify and explain potential hazardous trade materials. 1 1 1 1 1 1 200 PERFORMING LAYOUT WORK 201 Perform layout work for NIMS certification. 2 2 2 2 2 2 2 1 1 0.5 0.5 202 Prepare materials for layout. 2 2 2 2 2 2 2 1 1 1 0.5 0.5 203 Identify and use basic & precision layout tools. 2 2 2 2 2 2 2 1 1 1 0.5 0.5 300 PART INSPECTION 301 Identify, care for and use precision measuring instruments. 2 2 2 2 2 2 1 1 0.5 0.5 0.5 302 Calibrate precision measuring instruments. 1 1 1 1 1 0.5 0.5 0.5 303 Describe methods used for quality control. 1 1 1 0.5 0.5 0.5 400 BENCH WORK 401 Demonstrate safety procedures when performing bench work. 5 5 2 2 1 1 402 Cut material with a hand hacksaw. 2 3 2 2 1 1 403 File work to specifications. 5 5 2 2 1 1 404 Cut threads with hand taps and dies. 2 5 5 2 1 1 1 405 Assemble and disassemble parts. 2 1 2 2 2 1 1 0.5 0.5 406 Identify and use bench hand tools. 2 2 2 2 2 2 0.5 0.5 0.5 0.5 407 Identify & use a hand arbor and/or hydraulic press. 1 0.5 0.5
2 500 DRILL PRESSES 501 Demonstrate safety precautions when using the drill press. 2 5 3 2 1 1 1 1 1 0.5 0.5 0.5 502 Select and demonstrate proper use of drill work holding devices. 2 5 3 2 1 1 1 1 0.5 0.5 0.5 0.5 503 Calculate speeds and feeds. 2 2 1 1 1 1 0.5 0.5 0.5 0.5 504 Demonstrate the use of center drill. 3 3 2 1 1 1 1 1 0.5 0.5 0.5 0.5 505 Select correct drill sizes for various application. 4 1 3 3 1 1 1 1 0.5 0.5 0.5 0.5 506 Pre-drill & ream various size holes. 5 2 3 0.5 1 1 1 1 0.5 0.5 0.5 0.5 507 Demonstrate counterboring, spotfacing & countersinking. 5 2 3 1 1 1 1 1 0.5 0.5 0.5 0.5 508 Pre-drill and tap holes. 2 1 1 1 1 1 1 1 0.5 0.5 0.5 0.5 510 Sharpen various size twist drills. 1 2 511 Select & demonstrate workholding devices. 1 1 1 1 1 1 1 1 0.5 600 OPERATE GRINDING MACHINES 601 Demonstrate knowledge and application of OSHA safety rules using pedestral and surface grinding machines. 1 1 2 1 1 1 602 Identify parts of pedestal grinder. 2 1 0.5 603 Demonstrate the proper way to test, mount and dress grinding wheels. 1 1 1 604 Grind and sharpen various lathe tools. 1 1 1 0.5 607 Identify & demonstrate surface grinding safety procedures. 1 1 1 1 1 608 Identify parts of surface grinder. 2 1 0.5 0.5 1 609 Grind surfaces flat & parallel using a magnetic chuck. 2 1 1 1 1 610 Grind work surfaces square with a vise or angle plate. 1 1 0.5 611 Grind precision angles using a sine plate or sine bar. 1 1 0.5
3 700 OPERATING LATHES 701 Identify and demonstrate lathe safety procedures. 2 1 1 1 1 2 1 1 0.5 702 Mount and true work piece in 3-jaw and 4-jaw chucks. 2 1 2 2 2 2 1 1 1 0.5 703 Align centers. 1 1 1 704 Face workpiece. 1 1 1 1 1 1 0.5 0.5 0.5 0.5 705 Turn outside diameters. 2 2 1 1 0.5 0.5 706 Turn inside and outside diameters to shoulders. 1 1 1 1 0.5 707 Turn tapers. 1 1 0.5 708 Demonstrate knurling. 1 1 1 1 1 1 1 1 0.5 0.5 709 Part off & groove workpiece. 1 1 1 1 2 0.5 0.5 0.5 0.5 710 Cut internal and external threads. 2 1 3 3 3 1 1 1 0.5 711 Demonstrate machine tapping for internal threads. 1 1 1 1 0.5 0.5 0.5 712 Demonstrate filing & polishing. 0.5 0.5 713 Demonstrate die thread cutting. 1 1 1 1 1 1 714 Demonstrate boring. 2 2 1 1 1 715 Demonstrate various tool holders and their correct use. 1 1 1 1 3 1 1 1 0.5 0.5 716 Demonstrate the use of a collect attachment. 1 1 1 1 717 Demonstrate the proper lathe maintenance procedure. 1 0.5 0.5 0.5 0.5 718 Set machine correctly for various speeds and feeds. 1 1 1 1 1 1 0.5 0.5 0.5 0.5 719 Demonstrate proper gear selection for threading operations. 1 1 1 1 0.5 0.5 0.5 0.5 L720 Carbide insert recognition 5 800 OPERATE MILLING MACHINES 801 Identify & demonstrate safety procedures for using a milling machine. 3 3 1 1 1 1 1 1 1 1 1 0.5 802 Demonstrate tramming a milling head. 2 2 2 1 1 1 0.5 803 Select, mount & indicate vise. 2 1 1 1 1 1 1 1 1 1 1 0.5 804 Machine angles. 1 1 1 0.5 0.5 805 Machine keyways. 1 1 0.5 0.5 806 Select and demonstrate the use of face mills. 1 1 1 1 1 1 0.5 0.5 807 Demonstrate the use of a digital indexing procedures. 1 1 1 808 Demonstrate use of digital readout. 1 1 1 1 1 1 1 1 0.5 0.5 1 0.5 809 Demonstrate use of edge finder. 2 2 1 1 1 1 0.5 0.5 1 0.5
4 810 Identify the difference between climb and conventional milling. 1 1 1 1 1 1 1 1 0.5 0.5 1 0.5 811 Demonstrate use of adjustable boring head. 2 2 1 5 812 Calculate speeds and feeds. 1 1 1 1 1 1 1 1 0.5 0.5 1 1 813 Install and remove cutting tool holding devices properly. 2 2 2 2 2 2 2 1 0.5 0.5 0.5 1 814 Select appropriate cutter for various milling operations. 0.5 0.5 0.5 1 815 Demonstrate how to square part. 0.5 0.5 0.5 1 900 OPERATE POWER SAW 901 Identify & demonstrate safety procedures for using vertical and horizontal power saws. 2 1 1 1 1 1 1 1 1 0.5 0.5 0.5 902 Demonstrate cutting and welding saw blades. 1 0.5 0.5 0.5 903 Remove and replace saw blades. 0.5 0.5 0.5 904 Demonstrate 3 tooth rule for selecting blades. 0.5 0.5 0.5 0.5 905 Demonstrate accurate sawing. 2 2 1 1 1 2 2 1 0.5 0.5 0.5 0.5 906 Select and set speeds for various sawing operations. 1 2 1 1 0.5 0.5 0.5 0.5 1000 MAINTAINING MACHINES AND TOOLS 1001 Demonstrate proper lubrication and maintenance of machinery. 1 2 2 1 0.5 0.5 0.5 0.5 1002 Clean and store hand tools, cutters, fixtures and attachments. 1 1 1 1 1 2 1 1 0.5 0.5 0.5 0.5 1003 Inspect & adjust machine guards. 1 1 2 2 1 0.5 0.5 0.5 0.5 1004 Select, prepare & store coolants, cutting oils and compounds. 2 2 2 1 0.5 0.5 0.5 0.5 1005 Inspect, clean, & maintain a safe working area. 2 1 1 1 2 2 2 1 1 1 1 1 1100 METALLURGY 1101 Identify & explain metals classifications. 2 1 0.5 0.5 1102 Identify & explain metal property applications. 2 1 0.5 0.5 1103 Identify & explain heat-treating and annealing process. 2 1 0.5 0.5 1200 USE OF CHARTS AND REFERENCES 1201 Use the numeric decimal equivalent chart. 2 1 1 1 2 2 2 1 0.5 0.5 1 1 1202 Use speed and feed charts. 1 1 2 2 2 1 0.5 0.5 1 1 1203 Utilize tap and drill charts. 2 1 1 1 2 2 2 2 0.5 0.5 1 1 1204 Demonstrate use of the Machinery's Handbook to locate specific information. 2 0.5 0.5 1 1 1300 BLUEPRINT READING 1301 Identify & explain orthographic views and projections. 1 2 2 2 2 1 1302 Demonstrate basic sketching and dimensioning. 2 1 1 1 2 2 2 2 0.5 1 1
5 1303 Identify & explain the alphabet of lines. 2 2 2 1 1 1304 Demonstrate knowledge of dimensioning of machine parts, as well as tolerance and fits. 1 1 1 1 1305 Calculate material sizes based upon job needs. 1 1 1 1 1306 Demonstrate knowledge of third angle projections. 1 1.5 1 1 1307 Identify & interpret geometric dimensioning and tolerancing. 1 1 1 1 L1308 Identify & explain lines, dimensions, tolerances and fits. 1400 DEMONSTRATE CNC PROGRAMMING 1401 Explain and demonstrate CNC safety procedures. 2 1 2 3 1 1402 Demonstrate basic use of G & M codes. 2 2 2 3 3 1403 Demonstrate use of numerical controls. 2 2 2 2 1404 Identify & demonstrate use of Cartesian & polar coordinate systems. 2 2 2 2 1405 Demonstrate absolute & incremental positioning. 1 1 1 1 1406 Demonstrate the dry or practice run of a CNC program before machining. 2 2 2 3 1407 Identify & explain advantages & disadvantages of CNC machining. 1 1 1 1 1408 Calculate & apply machine feeds and speeds. 1 1 1 1 1409 Set part zero and tool offsets. 2 2 2 2 1410 Transfer data files to and from a CNC machine. 3 3 3 3 1411 Identify and demonstrate use of MDI applications. 3 3 3 3 1412 Program and produce a part using linear and circular interpolation. 3 3 3 3 L1500 SHOP MATH L1501 Perform mathematical operations with fractions. 5 6 2 2 2 2 2 2 1 1 1 1 L1502 Formulate metric conversions. 1 1 1 1 1 2 2 2 1 1 1 1 L1503 Calculate speeds and feeds. 1 1 1 1 1 2 3 2 1 1 1 1 L1504 Calculate angles and dimensions using right angle trigonometry. 2 2 2 L1505 Calculate indexing patterns. 1 2 2 L1506 Apply fundamentals of geometry. 1 2 2 L1507 Calculate tapers using degrees, TPI, & TPF. 1 2 1 1 1 1 L1508 Plot points using a coordinate system. 1 2 1 1 1 1 Totals (Hours) 89 90 92 89 90 90 90 90 89 90 88 93