www.tgutec.com New! New New NOW AVAIABE, NEW FOR T-I INE Plunge machining is one of the best solutions for boosting productivity that can perform both plunge as well as 9 milling in deep cavity machining credit to higher workpiece removal rates compared to conventional milling. Specifically, for long overhang applications prevalent in the mold & die, rospace as well as heavy industries. TguTec has now launched brand new plunge milling operations; it is the ideal product for reducing cost and machining time. The insert s double-sided 4 corner helical cutting edges enable smooth cutting on a positive angle. Further advantages include excellent chip evacuation and long tool life via the product line s internal coolant system. Of particular note, is the s superior performance of smooth, vibration-less machining in extended tool overhang applications milling. This is due to plunge milling's inherent characteristics of directing the majority of cutting forces in the axial (Z-axis) direction. Smooth machining is thus achieved due to the presence of very low radial forces that are the prime reason for deflection and vibration. The is a versatile product covering a wide application range including face-milling, 9 milling as well as plunge milling with an -type insert for general milling and an -type for machining difficult-to-cut materials. 1/6
www.tgutec.com Features Available in rough and semi-finishing plunge milling applications 4 corner, double sided helical cutting edge insert for economical machining Strong clamping force credit to wide contact surface and a high tensile screw (3.mm) Applied internal coolant system for longer tool life and excellent chip evacuation type insert for general milling, type for difficult-to-cut materials Covers face milling, 9 milling and plunge milling operations Excellent perpendicularity & surface roughness to work-piece in Roughing & Semi-finishing application SAE414, V=2m/min, Ø32 Semi-finishing Rd=8mm, fz=.1mm, Pitch=.5mm Roughing Rd=8mm, fz=.1mm, Pitch=5.mm PNG 948R- achining Video Demo 1. Internet must be connected in order to execute the attachment VIDEO clip. 2. Click the PAY button http://www.youtube.com/v/hqvi2yu4j-s?fs=1&hl=en_gb&fs=1&&autoplay= inked video clip maybe deleted without prior notice after uploading. If you are looking for the latest video clips, please visit our YouTube site or our homepage. http://www.youtube.com/tgutecmembers#p/a http://www.tgutec.com 2/6
www.tgutec.com Inserts PNG 948R- / r d1 t d Grade d d1 t r TT98 TT88 TT82 TT78 End ill & Cutter PNG 948R- 1 9 6.47.8 9 TP - -P9 TP - -P9 PNG 948R- 1 9 6.47.8 9 TP - R-P9 "" geometry will be supplied in June. 212. End ill Type 1 TP - -P9 Insert TP 225-25-P9 D d 1 2 25 25 2 12 9 TP 226-25-P9 2 26 25 2 5 9 TP 33-32-P9 PNG 948R- 3 3 32 25 15 9 TP 332-32-P9 PNG 948R- 3 32 32 25 15 9 TP 333-32-P9 3 33 32 25 5 9 TP 44-32-P9 4 4 32 25 5 9 Screw Wrench 1 TS 385I/HG TD 9 Coolant through type H 3/6
N e w s a n d T e c h n o l o g y f r o m T a e g u T e c 1 www.tgutec.com odular Type 1 1 TP - -P9 Insert D D1 Screw Wrench TP 225-12-P9 2 25 21 35 12 9 TP 332-16-P9 3 32 29 43 16 9 TP 335-16-P9 PNG 948R- PNG 948R- 3 35 29 43 16 9 TS 385I/HG TD 9 TP 44-16-P9 4 4 29 43 16 9 TP 442-16-P9 4 42 29 43 16 9 Coolant through type H 1 Face ill Type H TP - R- P 9 TP 44-16R-P9 Insert D d H Weight (kg) ounting Bolt 4 4 16 4 9.2 SH 8X1.25X3 TP 55-22R-P9 5 5 22 4 9.33 SH 1X1.5X3 TP 552-22R-P9 5 52 22 4 9.35 SH 1X1.5X3 TP 663-22R-P9 PNG 948R- PNG 948R- 6 63 22 4 9.5 SH 1X1.5X3 TP 763-22R-P9 7 63 22 4 9.5 SH 1X1.5X3 TP 666-22R-P9 6 66 22 4 9.55 SH 1X1.5X3 TP 766-22R-P9 7 66 22 4 9.55 SH 1X1.5X3 Coolant through type 4/6
www.tgutec.com Case Study 1 TguTec Cutter Dia 32 TP 332-32-P9 Insert AXXX 16 PNG 948R- Grade PVD coating TT98 Number of tooth 3 3 Overhang(mm) 25 25 aterial S45C(1.1191) S45C(1.1191) Speed Vc(m/min) 27 2 N(r.p.m) 2686 199 Feed fz(mm/tooth).12.3 F(mm/min) 967 179 Ap(mm) 3 9 Ae(mm) 15 15(pitch) Tool ife(min) 3 18 RR(cm 3 /min) 43.5 241.7 Tool ife min 2 15 1 5 18 6% improved tool life RR (aterial Removal Rate) cm 3 /min 3 2 1 3 43.5 241.7 55% increased productivity Case Study 2 TguTec Cutter Extended flute cutter(d63) TP 763-22R-P9 Insert SXXX 12 PNG 948R- Grade PVD coating TT78 Number of tooth 2 5 Overhang(mm) 23 23 aterial GCD4(GGG4) GCD4(GGG4) Speed Vc(m/min) 23 23 N(r.p.m) 1163 1163 Feed fz(mm/tooth).25.25 F(mm/min) 581 235 Ap(mm) 25 7 Ae(mm) 15 25 Tool ife(min) 128 158 RR(cm 3 /min) 218 356 Tool ife min 2 15 1 128 158 12% improved tool life RR (aterial Removal Rate) cm 3 /min 4 3 2 218. 356.2 16% increased productivity 5 1 5/6
www.tgutec.com Programming Tip.5mm Entrance To avoid interference with material after plunge milling, please retract the spindle with a 45 and a distance of.5mm Exit 45 Recommended Cutting Conditions (PNG 9) Workpiece Hardness (HB) Speed (m/min) Best Grades Feed (mm/tooth) Carbon Steel 85~225 13-3 TT98, TT78.5 -.3 Alloy Steel 275~375 12-25 TT98, TT88, TT78.5 -.3 Alloy Steel 375~48 6-14 TT98, TT78.5 -.3 Pre-Hardened Steel 25~47 5-2 TT98, TT78.5 -.2 Hardened Steel 48~ 5-11 TT98.5 -.2 Stainless 3 Series - 8-17 TT88, TT82, TT98.5 -.25 Stainless 4 Series - 1-21 TT98, TT88,TT82.5 -.23 High Temp. Alloy - 3-1 TT88, TT98.3 -.2 Inconel - 2-6 TT88, TT98.3 -.15 Titanium Alloy - 3-8 TT88, TT98.5 -.3 Cast Iron 14~22 15-4 TT98.5 -.4 Availability In stock Price Available in the GA system Sincerely, TguTec Sincerely, TguTec Cho, Yeo yeong illing Product anager ee, Seog Hwan illing Assistant Product anager 6/6