MULTI-PURPOSE MACHINE 8-IN-3 Model 40102 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at: http://www.harborfreight.com Copyright 2002 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions, please call 1-800-444-3353.
PRODUCT SPECIFICATIONS SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference. GENERAL SAFETY WARNINGS AND PRECAUTIONS 1. KEEP WORK AREA CLEAN AND DRY. Cluttered, damp, or wet work areas invite injuries. 2. KEEP CHILDREN AWAY FROM WORK AREA. Do not allow children to handle this product. 3. STORE IDLE EQUIPMENT. When not in use, tools and equipment should be stored in a dry location to inhibit rust. Always lock up tools and equipment, and keep out of reach of children. 4. DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS. Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to use this product. 5. USE EYE AND BREATHING PROTECTION. Wear ANSI approved safety impact eyeglasses when using this product. Also, use an ANSI approved dust mask if the operation produces excessive dust. ANSI approved safety impact eyeglasses and dust masks are available from Harbor Freight Tools. SKU 40102 PAGE 2
6. DRESS SAFELY. Do not wear loose clothing or jewelry, as they can become caught in moving parts. Wear a protective hair covering to prevent long hair from becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up above elbows. 7. DO NOT OVERREACH. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etcetera. 8. INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENT. 9. STAY ALERT. Watch what you are doing at all times. Use common sense. Do not use this product when you are tired or distracted from the job at hand. 10. CHECK FOR DAMAGED PARTS. Before using this product, carefully check that it will operate properly and perform its intended function. Check for damaged parts and any other conditions that may affect the operation of this product. Replace or repair damaged or worn parts immediately. 11. REPLACEMENT PARTS AND ACCESSORIES: When servicing, use only identical replacement parts. Only use accessories intended for use with this product. Approved accessories are available from Harbor Freight Tools. 12. MAINTAIN THIS PRODUCT WITH CARE. Keep this product clean, dry, and keep all cutting bits sharp for better and safer performance. For your safety, service and maintenance should be performed regularly by a qualified technician. 13. USE THE RIGHT TOOL FOR THE JOB. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain applications for which this tool was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this tool, and do not use this tool for a purpose for which it was not intended. 14. WARNING: The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator. SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1. FOR THEIR SAFETY AND THE SAFETY OF OTHERS, NEVER ALLOW CHILDREN TO USE THIS PRODUCT. 2. WHEN USING A HAND-HELD POWER MACHINE TOOL, ALWAYS MAINTAIN A FIRM GRIP ON THE TOOL WITH BOTH HANDS. SKU 40102 PAGE 3
3. MAINTAIN A SAFE WORKING ENVIRONMENT. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use a power machine tool in areas near flammable chemicals, dusts, and vapors. Do not use this product in a damp or wet location. 4. BEFORE USING A POWER MACHINE TOOL, make sure it is positioned on a flat, level, sturdy workbench surface capable of supporting the weight of the tool, additional tools, accessories, and the workpiece. 5. GROUND THIS PRODUCT. The 12 Volt Transformer for this product is equipped with a 2-prong Plug and requires the use of a grounded, 3-Prong Adapter Plug (not included). To comply with the National Electric Code, and to provide additional protection from the risk of electrical shock, this product should only be connected to a 120 Volt, 3-hole electrical outlet that is protected by a Ground Fault Circuit Interrupter (GFCI). (See Figure A.) ON/OFF POWER SWITCH POWER SUPPLY CONNECTOR (#56) 12 VOLT TRANSFORMER 3-PRONG ADAPTER PLUG (NOT INCLUDED) FIGURE A POWER CORD OF HIGH SPEED MOTOR UNIT 120 VOLT, GROUNDED ELECTRICAL OUTLET 6. IF AN EXTENSION CORD (not included) IS USED, MAKE SURE TO USE ONLY UL APPROVED CORDS HAVING THE CORRECT GAUGE AND LENGTH. (See Figure B.) AWG RATING CHART - 120 VOLT FIGURE B SKU 40102 PAGE 4
7. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement or other masonry products, arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code 25249.5, et seq.) 8. WARNING: People with pacemakers should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. UNPACKING When unpacking, check to make sure all the parts shown on the Parts List on page 19 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. PRODUCT DESCRIPTION 1. The Multi-Purpose Machine is designed for model-making amateurs, professionals, and technicians who wish to produce small scale workpieces in either wood or soft metals. The Multi-Purpose Machine contains the components necessary for assembling up to eight power machine tools (three at a time) such as a Metal Turning Lathe, Horizontal Milling Machine, Vertical Drilling Machine, Jig Saw, Wood Turning Machine, Copying Attachment Wood Turning Lathe, Grinding Machine, and Hand Held Grinder. ASSEMBLY INSTRUCTIONS NOTE: For additional references to the parts listed below, refer to the Assembly Diagrams on pages 20, and 21. The Electrical Power Supply: 1. The electrical power supply system for the Multi-Purpose Machine consists of one 12 Volt Transformer (part #58). (See Figure A.) SKU 40102 PAGE 5
2. CAUTION: Always make sure the On/Off Power Switch (located on the Electrical Cord) is in its OFF position prior to plugging the 12 Volt Transformer into a grounded, 120 volt electrical outlet. (See Figure A.) 3. To supply electrical power to a machine tool, plug the Power Cord of the High Speed Motor Unit (part #4) into the outlet of the 12 Volt Transformer (part #58). (See Figure A.) 4. Then, plug the Power Cord of the 12 Volt Transformer (part #58) into a grounded, 120 volt, electrical outlet. (See Figure A.) To Connect The Parts, Using The Connection Pieces: 1. Each of the main parts of the Multi-Purpose Machine features one or more Small T Slots with which to connect one part to another. (See Figure C.) 2. As an example, the High Speed Motor Unit (part #4) and the Wheel Gear Box (part #6) will be used to illustrate how the two parts, as with other parts, are connected together. (See Figure C.) CONNECTION PIECE (#19) SCREW (#84) NUT (#93) HIGH SPEED MOTOR UNIT (#4) SMALL T SLOT SHORT DRIVE BELT (#15) CONNECTION PIECE (#19) WHEEL GEAR BOX (#6) SKU 40102 PAGE 6 SCREWDRIVER (#45) FIGURE C
3. First, insert one Screw (part #84) completely through two Connection Pieces (part #19), and loosely screw a Nut (part #93) onto the Screw. (See Figure C.) 4. Insert the Connection Pieces (part #19) midway into the bottom Small T Slot of the High Speed Motor Unit (part #4). Observe that the lower portion of the Connection Pieces are exposed. (See Figure C.) 5. Insert the top Small T Slot of the Wheel Gear Box (part #6) midway onto the exposed portion of the Connection Pieces (part #19). Make sure the Wheel Gear Box and High Speed Motor Unit (part #4) are aligned. (See Figure C.) 6. Using the Screwdriver (part #45) that is supplied, firmly tighten the Screw (part #87) to secure the Wheel Gear Box (part #6) to the High Speed Motor Unit (part #4). (See Figure C.) 7. NOTE: Once the Wheel Gear Box (part #6) is connected to the High Speed Motor Unit (part #4) ALWAYS attach the Drive Belt Cover (part #17) to the back of both the Wheel Gear Box and High Speed Motor Unit. (See Figure C, and Assy. Diagrams.) To Connect The Parts, Using The Slot Nuts: 1. Each of the main parts of the Multi-Purpose Machine features one or more Large T Slots with which to connect one part to another. (See Figure D.) 2. As an example, a Small Slide (part #8) and an Intermediate Piece (part #14) will be used to illustrate how the two parts, as with other parts, are connected together. (See Figure D.) SCREW (#85) SMALL SLIDE (#8) SLOT NUT (#60) T SLOT SLOT NUT (#60) INTERMEDIATE PIECE (#14) FIGURE D SKU 40102 PAGE 7
3. First, insert two Slot Nuts (part #60) into the two Large T Slots on the Intermediate Piece (part #14). (See Figure D.) 4. Position a Small Slide (part #8) on top of the Intermediate Piece (part #14), and make sure to align the two mounting holes of the Intermediate Piece and Small Slide. (See Figure D.) 5. Insert two Screws (part #85) downward through the two mounting holes of the Small Slide (part #8) and Intermediate Piece (part #14). Using the Screwdriver (part #45), tighten the two Screws to secure the Small Slide and the Intermediate Piece together. (See Figure D.) To Assemble A Jig Saw: 1. NOTE: To assemble the various parts required for a Jig Saw, refer to Figure C and the instructions on pages 6 and 7 for instructions for connecting the parts using Connection Pieces (part #19), Screws (part #87), and Nuts (part #93). 2. Attach a Jig Saw Blade (part #44), with its teeth pointing down, to the Cam Casing, using the Screw (part #81) to secure the Blade in place. (See Figure E, next page.) 3. Attach the Cam Casing to one Jig Saw Case (part #20), using four Screws (part #85). (See Figure E.) 4. Attach another Jig Saw Case (part #20) to the previously assembled Jig Saw Case, using one Screw (part #92) and one Nut (part #94). (See Figure E.) 5. Attach the Jig Saw Table (part #21) to the previously assembled Jig Saw Cases (part #20), using two Bolt (part #82). (See Figure E.) 6. Attach the Jig Saw Base (part #24) to the bottoms of the Jig Saw Cases (part #20). (See Figure E.) 7. Insert the desired Collet size (part #34) into the Shaft Holder portion of the Wheel Gear Box (part #6). Lightly screw a Collet Holder (part #35) onto the Shaft Holder of the Wheel Gear Box (part #6). Next, insert the Cam (part #26) through the Collet Holder and into the Collet as far as possible. Then, firmly tighten the Collet Holder to secure the Cam in place. (See Figure E.) 8. Attach an Intermediate Piece (part #14) to the bottom of the High Speed Motor Unit (part #4). (See Figure E.) SKU 40102 PAGE 8
JIG SAW TABLE (#21) BOLT (#82) SCREW (#81) SAW BLADE (#44) SCREW (#85) CAM CASING NUT (#94) CAM (#26) INSERTS HERE SCREW (#92) JIG SAW CASE (#20) JIG SAW CASE (#20) COLLET (#34) CAM (#26) COLLET HOLDER (#35) SHAFT HOLDER OF WHEEL GEAR BOX (#6) JIG SAW BASE (#24) JIG SAW TABLE (#21) HIGH SPEED MOTOR UNIT (#4) JIG SAW CASE (#20) INTERMEDIATE PIECE (#14) JIG SAW BASE (#24) SHORT MACHINE BED (#2) FIGURE E JIG SAW SKU 40102 PAGE 9
9. Assemble and insert a Connection Piece (part #19) in the bottom Small T Slot of the Jig Saw Base (part #24). Then, slide the Jig Saw Base onto the Short Machine Bed (part 2). NOTE: Do not yet tighten the Screw (part #87) on the Connection Piece. (See Figures C, and E.) 10. Assemble and insert a Connection Piece (part #19) in the bottom Small T Slot of the Intermediate Piece (part #14) which has been previously attached to a High Speed Motor Unit (part #4). Then, slide the Intermediate Piece, with its attached High Speed Motor Unit, onto the Short Machine Bed (part #2). Continue sliding the Intermediate Piece and High Speed Motor Unit along the Short Machine Bed until the Cam (part #26) is inserted into the Cam Casing of the Jig Saw. (See Figures C, and E.) 11. Once the Cam (part #26) is inserted into the Cam Casing of the Jig Saw, firmly tighten the Screws (part #87) on the Connection Pieces (part #19) to secure the High Speed Motor Unit (part #4) and Jig Saw Base (#24) to the Short Machine Bed (part #2). (See Figures C, and E.) To Assemble A Slide: 1. Use the Allen Key (part #46) to loosen the Allen Screw on the Hand Wheel of a Small Slide (part #8). Then, remove the Hand Wheel from the Small Slide. (See Figure F.) 2. Reattach the upper portion of the Small Slide (part #8) to its Slide Base. Then, attach the Small Slide to an Intermediate Piece (part #14). (See Figures D, and F.) 3. Then, retighten the Hand Wheel with the Allen Key (part #46). (See Figure F.) SMALL SLIDE (#8) SMALL SLIDE (#8) ALLEN KEY (#46) LOOSEN HAND WHEEL INTERMEDIATE PIECE (#14) TIGHTEN HAND WHEEL FIGURE F SKU 40102 PAGE 10
To Assemble A Wood Turning Lathe: 1. Insert two assembled Connection Pieces (part #19) into the front side of the Long Machine Bed (part #1). Then, attach the Large Slide (part #9) to the front side of the Long Machine Bed. (See Figure G.) LONG MACHINE BED (#1) CONNECTION PIECE (#19) WOOD TURNING SUPPORT (#18) SCREW (#87) LARGE SLIDE (#9) SLOT NUT (#60) HIGH SPEED MOTOR UNIT (#4) LIVE CENTER (#28) TAIL STOCK (#7) FIGURE G WOOD TURNING LATHE SKU 40102 PAGE 11
2. Insert one assembled Connection Piece (part #19) into the top right and left ends of the Long Machine Bed (part #1). Attach the pre-assembled High Speed Motor Unit (part #4-A) and Wheel Gear Box (part #6) to the top left end of the Long Machine Bed. Then, attach the Tailstock (part #7) to the top right end of the Long Machine Bed. (See Figures C, and G.) 3. Attach the Wood Turning Support (part #18) to the top of the Large Slide (part #9), using one Screw (part #87) and one Slot Nut (part #60). (See Figure G.) 4. Attach a Live Center (part #28) to the Wheel Gear Box (part #6), using the desired size Collet (part #34) and Collet Holder (part #35). (See Figures E, and G.) 5. Attach a Center Needle (part #29) to the Tailstock (part #7), using the desired size Collet (part #34) and Collet Holder (part #35). (See Figures E, and G.) To Assemble A Metal Turning Lathe: 1. Insert two assembled Connection Pieces (part #19) into the front side of the Long Machine Bed (part #1). Then, attach the Short Machine Bed (part #2) to the front side of the Long Machine Bed. (See Figures C, and H, next page.) 2. Insert one assembled Connection Piece (part #19) into the top right and left ends of the Long Machine Bed (part #1), and attach one Intermediate Piece (part #14) to each top right and left end of the Long Machine Bed. (See Figure H.) 3. Attach a pre-assembled High Speed Motor Unit (part #4) and Wheel Gear Box (part #6) to the Intermediate Piece on the left side of the Long Machine Bed (part #1). Then, attach a Tailstock (part #7) to the Intermediate Piece on the right side of the Long Machine Bed. (See Figures D, and H.) 4. Attach the Turning Tool (part #32) to the top of the Intermediate Piece (part #14), using two Screws (part #88). 5. NOTE: The Turning Tool and Live Center (part #28) MUST be at the same height. If necessary, insert one or more Small Plates (part #53) to shim between the Turning Tool and Small Slide (part #8). (See Figure H.) SKU 40102 PAGE 12
6. Insert two Slot Nuts (part #60) into the Small Slide (part #8), and attach it to the top of the Intermediate Piece (part #14). 7. Attach a Live Center (part #28) to the Tailstock (part #7), using the desired size Collet (part #34) and Collet Holder (part #35). (See Figure H.) 8. Attach the Three Jaw Chuck (part #11) to the Shaft of the Gear Wheel Box (part #6). To do so, use the two Rods (part #50) to open and close the Jaws of the Three Jaw Chuck by inserting one Rod into the lower opening of the Chuck and inserting the remaining Rod into the upper opening of the Chuck. Then, turn one Rod clockwise, and the other, counterclockwise. 9. NOTE: For thin workpieces position the Jaws inside. For thicker workpieces position the Jaws outside. To reverse the Jaws, use the Rods to turn the Chuck until the Jaws drop out. Then, reverse the Jaws. (See Figure H.) HIGH SPEED MOTOR UNIT (#4) WHEEL GEAR BOX (#6) THREE JAW CHUCK (#11) SCREW (#88) LIVE CENTER (#28) TAILSTOCK (#7) INTERMEDIATE PIECE (#14) IF NECESSARY INSERT ONE OR MORE SMALL PLATES (#53) HERE. INTERMEDIATE PIECE (#14) LONG MACHINE BED (#1) LARGE SLIDE (#9) INTERMEDIATE PIECE (#14) SMALL SLIDE (#8) FIGURE H METAL TURNING LATHE SKU 40102 PAGE 13
To Assemble A Vertical Drilling Machine: 1. Lightly screw two Screws (part #85) in the Two Hole Clamping Plate (part #61). Insert the Two Hole Clamping Plate halfway into the end of the Long Machine Bed (part #1). Then, insert the heads of the two Screws into two mounting slots in the Short Machine Bed (part #2). Use the Screwdriver (part #45) to tighten the two Screws (part #85) and secure the Long Machine Bed (part #1) and Short Machine Bed (part #2) together. (See Figure I.) 2. Attach an Intermediate Piece (part #14) about 3/4 of the way to the top edge of the Long Machine Bed (part #1). Attach a Small Slide (part #8) to the Intermediate Piece. Then, attach a pre-assembled High Speed Motor Unit (part #4-A) and Wheel Gear Box (part #6) to the Small Slide. (See Figure I.) 3. Attach a Short Machine Bed (part #2) to the Long Machine Bed (part #1). Attach a Large Slide (part#9) to the Short Machine Bed. Attach a Small Slide (part #8) to the Large Slide (part #9). Attach the Drill Bit (part #47) to the Wheel Gear Box (part #6), using a Collet (part #34) and Collet Holder (part #35). (See Figure I.) SMALL SLIDE (#8) TWO HOLE CLAMPING PLATE (#61) SCREW (#85) INTERMEDIATE CONNECT PIECE (#11) WHEEL GEAR BOX (#6) DRILL BIT (#47) LONG MACHINE BED (#1) DRILLING TABLE (#22) SMALL SLIDE (#8) SHORT MACHINE BED (#2) TIGHTEN SCREW (#85) WITH SCREW DRIVER (#45) LARGE SLIDE (#9) VERTICAL DRILLING MACHINE FIGURE I SKU 40102 PAGE 14
To Assemble A Horizontal Milling Machine: 1. Attach a Large Slide (part #9) to the right end of the Long Machine Bed (part #1). Attach a Small Slide (part #8) to the Large Slide. Attach the Machine Vise (part #13) to thesmall Slide. (See Figure J.) 2. Attach the left end of the Long Machine Bed (part #1) to the lower end of the Short Machine Bed (part #2). Attach an Intermediate Connect Piece (part #14) to the top end of the Short Machine Bed. Attach a Small Slide (part #8) to the Intermediate Connect Piece. Attach the High Speed Motor Unit (part #4) to the Small Slide. Attach the Wheel Gear Box (part #6) to the High Speed Motor Unit. Attach the Milling Cutter (part #40) to the Wheel Gear Box, using the proper size Collet (part #34) and the Collet Holder (part #35). (See Figure J.) INTERMEDIATE CONNECT PIECE (#14) SMALL SLIDE (#8) HIGH SPEED MOTOR UNIT (#4) WHEEL GEAR BOX (#6) COLLET (#34) NOT SHOWN COLLET HOLDER (#35) MILLING CUTTER (#40) MACHINE VISE (#13) SHORT MACHINE BED (#2) SMALL SLIDE (#8) LONG MACHINE BED (#1) LARGE SLIDE (#9) FIGURE J HORIZONTAL MILLING MACHINE To Assemble A Grinder: 1. Attach a Wheel Gear Box (part #6) to the top, flush left, end of the Long Machine Bed (part #1). Attach a High Speed Motor Unit (part #4) to the Wheel Gear Box. Connect a Short Drive Belt (part #15) to the High Speed Motor Unit and Wheel Gear Box. (See Figure K, next page.) 2. Attach the metal Grinding Wheel Assembly (part #39) to the rear of the Wheel Gear Box (part #6), using the Screw (part #85). Attach the Drilling Table SKU 40102 PAGE 15
(part #22), using a Connection Piece (part #19). Attach the Clamping Plate (part #27). Then attach the self-sticking Sandpaper (part #51) to the Grinding Wheel. (See Figure K.) WHEEL GEAR BOX (#6) GRINDING WHEEL ASSY. (#39) GRINDING WHEEL (#36) HIGH SPEED MOTOR UNIT (#4) CLAMPING PLATE (#27) SANDING PAPER (#51) DRILLING TABLE (#22) SCREW (#85) LONG MACHINE BED (#1) FIGURE K GRINDER To Assemble A Copying Attachment Wood Turning Lathe: 1. Attach a Large Slide (part #9) midway to the front side of the Long Machine Bed (part #1). Attach a Small Slide (part #8) on the top of the Large Slide. Attach an Intermediate Piece (part #14) on the top of the Small Slide. Attach the Clamping Jaw (part #33) on the top of the Intermediate Piece. (See Figure L, next page.) 2. Attach a Short Machine Bed (part #2) vertically to the right/rear side of the Long Machine Bed (part #1). Attach a Tailstock (part #7) to the top/right edge of the Large Machine Bed (part #1) AND to the front edge of the Short Machine Bed. Attach a Live Center (part #28) to the Tailstock, using a Collet (part #34) and Collet Holder (part #35). Attach a Small Slide (part #8) on the top of the Tailstock AND to the front edge of the Short Machine Bed. Attach a Clamping Jaw (part #33) to the Small Slide. (See Figure L.) 3. Attach a Wheel Gear Box (part #6) on the top/left edge of the Long Machine Bed (part #1). Attach a Drive Center (part #31) to the Wheel Gear Box, using a Collet (part #34) and Collet Holder (part #35). Attach a High Speed Motor Unit (part #4) on the top of the Wheel Gear Box. (See Figure L.) SKU 40102 PAGE 16
HIGH SPEED MOTOR UNIT (#4) WHEEL GEAR BOX (#6) INTERMEDIATE PIECE (#14) CLAMPING JAW (#33) DRIVE CENTER (#31) CLAMPING JAW (#33) LIVE CENTER (#28) SHORT MACHINE BED (#2) SMALL SLIDE (#8) TAILSTOCK (#7) FIGURE L SMALL SLIDE (#8) LARGE SLIDE (#9) LONG MACHINE BED (#1) COPYING ATTACHMENT WOOD TURNING LATHE To Assemble A Hand Held Grinder: 1. Attach a Low Speed Motor Unit (part #5) to a Wheel Gear Box (part #6). Attach the desired Grinding Tool such as the Taper Grinding Tool (part #77) to the High Wheel Gear Box, using a Collet (part #34) and Collet Holder (part #35). (See Figure M.) WHEEL GEAR BOX (#6) COLLET HOLDER (#35) COLLET (#34) LOW SPEED MOTOR UNIT (#5) TAPER GRINDING TOOL (#77) HAND HELD GRINDER FIGURE M SKU 40102 PAGE 17
BASIC POWER MACHINE TOOL OPERATION TIPS 1. KEEP ALL SAFETY GUARDS IN PLACE, IN PROPER ADJUSTMENT, AND IN PROPER ALIGN- MENT. 2. REDUCE THE RISK OF ACCIDENTAL STARTING. Make sure the On/Off Power Switch (located on the Electrical Cord) is in the OFF position before plugging the 12 Volt Transformer (part #58) into a grounded, 3-hole, 120 Volt, electrical outlet. 3. PRIOR TO STARTING A POWER MACHINE TOOL, MAKE SURE ALL ADJUSTING KEYS AND WRENCHES ARE REMOVED FROM THE TOOL. 4. SECURE THE TOOL AND THE WORKPIECE. Always keep a firm grip on the tool with both hands, and whenever possible secure the workpiece with a vise or clamps (not included). 5. ALWAYS FEED THE WORKPIECE INTO AND AGAINST THE ROTATIONAL DIRECTION OF A BLADE, BIT, CUTTER OR GRINDING WHEEL. 6. WHEN DRILLING OR CUTTING SOFTER MATERIALS OR SMALL HOLES, USE HIGHER DRILLING SPEEDS. WHEN DRILLING OR CUTTING HARDER MATERIALS OR LARGER HOLES, USE LOWER DRILLING SPEEDS. 6. WHEN DRILLING OR CUTTING SOFTER MATERIALS OR SMALL HOLES, USE HIGHER DRILLING SPEEDS. WHEN DRILLING OR CUTTING HARDER MATERIALS OR LARGER HOLES, USE LOWER DRILLING SPEEDS. 7. NEVER LEAVE A POWER MACHINE TOOL UNATTENDED WHEN IT IS RUNNING. Turn off the tool, and wait until it has completely stopped before leaving. 8. ALWAYS UNPLUG A POWER MACHINE TOOL FROM ITS ELECTRICAL SUPPLY SOURCE BEFORE PERFORMING ANY INSPECTION, MAINTENANCE, OR CLEANING PROCEDURES. INSPECTION, MAINTENANCE, AND CLEANING 1. CAUTION: Always unplug the 12 Volt Transformer (part #58) from its 120 volt electrical outlet before performing any inspection, maintenance, or cleaning. 2. BEFORE EACH USE, inspect the general condition of the Multi-Purpose Machine. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, have the problem corrected before further use. Do not use damaged equipment. 3. DAILY: With a soft brush, cloth, or vacuum, remove all debris from the Multi-Purpose Machine. Then, use a premium quality, lightweight machine oil to lubricate all moving parts. SKU 40102 PAGE 18
PARTS LIST * Collets only sold in set of eight, and only available as part #34. ** Grinder Tool Set sold only in set of seven, and only available as part #62. *** Standard Hardware only sold in sets, and only available as part #63. SKU 40102 PAGE 19
ASSEMBLY DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PLEASE READ THE FOLLOWING CAREFULLY: THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTUER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACE MENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 40102 PAGE 20
ASSEMBLY DIAGRAM (CONTINUED) 33 61 46 29 50 32 40 47 53, 54 15, 16 91 92 93 64 17 19 87 86 35 60 85 SKU 40102 PAGE 21