GSE 460 and 465 Technical Reference Manual Manual
TABLE OF CONTENTS CHAPTER 1 INTRODUCTION...1-1 INTRODUCTION...1-2 About This Manual...1-2 Conventions...1-2 CHAPTER 2 INSTALLATION...2-1 INSTALLATION...2-1 ENVIRONMENTAL SUITABILITY...2-2 460 AND 465 INDICATORS...2-2 Standard 460 and 465 Indicators...2-3 Panel Mount 460 and 465 Indicators...2-5 560 AND 562 CONTROLLERS...2-7 Standard 560 and 562 Controllers...2-7 Panel Mount 560 and 562 Controllers...2-10 660, 661, AND 662 CONTROLLERS...2-12 Standard 660, 661 and 662 Controllers...2-12 Panel Mount 660, 661 and 662 Controllers...2-14 663 CONTROLLER...2-16 665 CONTROLLER...2-17 Standard 665 Controller...2-18 Panel Mount 665 Controller...2-19 LOAD CELL CONNECTIONS...2-21 Transducer Excitation...2-21 Cable Recommendations...2-22 Sense Lead Connections...2-22 Installation...2-22 DC POWER CONNECTIONS...2-24 460 Series...2-24 560 Series...2-25 660 Series...2-26 LCD OPERATION...2-26 LCD Hardware Setup...2-26 LCD Parameter Setup...2-27 LCD Contrast Adjustment...2-27 KEYPAD CONFIGURATION...2-28 460 Keypad...2-28 465 Keypad...2-28 560 Series Keypad...2-29 660 Series Keypad...2-29 CHAPTER 3 SETUP PARAMETERS...3-30 SETUP PARAMETERS...3-3 Accessing The Parameter Setup Mode...3-3 Navigating Setup Parameters...3-6 Parameter Types...3-8 Exiting the Parameter Setup Mode...3-9 Downloading Setup Parameters...3-11 Setup Parameter Map...3-12 i
Parameter Descriptions...3-26 SCRIPT FILES...3-47 Loading Script Files...3-48 CHAPTER 4 CALIBRATION...4-1 CALIBRATION...4-2 Quick Calibration...4-2 Calibration Upon Exiting Setup Mode...4-2 CALIBRATION METHODS...4-3 General Notes on Calibration...4-3 New Zero...4-4 Last Zero...4-5 Temporary Zero...4-6 Only Zero...4-7 Calibration Reset...4-8 Known Loadcell Output...4-8 MULTI - SCALE CALIBRATION...4-10 CALIBRATION UNITS...4-10 Multi - Point Linearization...4-10 A/D CALIBRATION...4-11 Printing A/D Calibration Values...4-11 Restoring A/D Calibration Values...4-13 CALIBRATION ERROR MESSAGES...4-15 RESTORING THE CALIBRATED ZERO REFERENCE...4-16 CHAPTER 5 WEIGH MODE OPERATION...5-1 WEIGH MODE OPERATION...5-2 Keypad Functions...5-2 Character Entry...5-6 Disabling Front Panel Keys...5-6 TIME & DATE...5-7 Viewing The Time And Date...5-7 Entering The Time...5-7 Entering The Date...5-7 Operator Access To Time/Date...5-8 Time/Date Transmit Code (Formats)...5-8 Time And Date Parameter Setup...5-8 Time/Date Specifications...5-8 Time / Date Operation...5-8 ACCUMULATION...5-9 Accumulation Parameters...5-9 Performing Accumulations...5-9 Preventing Double Accumulations...5-10 Accumulation Counter...5-10 Large Accumulation Values...5-11 Accumulations and NTEP...5-11 COUNTING...5-11 Counting Mode (Key Operation)...5-11 Negative Piece Sampling...5-12 Using Auto-enhance...5-13 Using Minimum Accuracy Assurance...5-13 Achieved Accuracy Less Than Required...5-14 Achieved Accuracy Met Requirements...5-14 Counting Parts...5-15 Additional Counting Related Parameters To Consider...5-17 MULTI-RANGE OPERATIONS...5-17 ii
Scale Number And Range Indication...5-17 Accumulations...5-18 Warnings...5-18 Cal Mode...5-19 Printing...5-19 Variables...5-19 CHAPTER 6 LEGAL-FOR-TRADE...6-1 LEGAL FOR TRADE...6-2 OIML And International Operation...6-2 International Keypad (460 Series)...6-3 International Keypad (560 Series)...6-4 International Keypad (660 Series)...6-5 International Characters...6-6 Renaming Operating Parameters...6-7 Presettable Parameters...6-7 NTEP...6-8 Sealing And Audit Trails...6-10 DATA STORAGE DEVICE (DSD)...6-13 Database Structure...6-14 Setup Parameters...6-16 DSD Function Selection Menu...6-17 MAKE ROW...6-18 DSD Custom Transmit...6-21 DSD Communication Port...6-21 DSD Macro Commands...6-21 CHAPTER 7 OPERATING PARAMETERS...7-1 OPERATING PARAMETERS...7-2 Operating Parameter Identification...7-2 Accessing Operating Parameters...7-3 Mode Menu Access...7-6 Macro Access...7-7 RENAMING OPERATING PARAMETERS...7-7 Renaming Parameters In The Setup Mode...7-7 Renaming Parameters with Macros...7-8 WEIGHT PARAMETERS...7-8 Gross (Mode 0)...7-8 Net (Mode 1)...7-9 Tare (Mode 2)...7-9 ACCUMULATION PARAMETERS...7-10 Gross Total (Mode 3)...7-10 Gross Total + Current Gross (Mode 4)...7-10 Gross Total - Current Gross (Mode 5)...7-11 Net Total (Mode 6)...7-11 Net Total + Current Net (Mode 7)...7-11 Net Total - Current Net (Mode 8)...7-11 Number Of Accumulations (Mode 9)...7-11 Scale Number (Mode 10)...7-12 TIME & DATE...7-12 Time & Date (Mode 11)...7-12 WEIGHT AVERAGING PARAMETERS...7-13 Average Gross (Mode 15)...7-14 Average Net (Mode 16)...7-14 Average Count (Mode 17)...7-14 PEAK WEIGHT PARAMETERS...7-14 iii
iv Peak Gross (Mode 18)...7-14 Peak Net (Mode 19)...7-15 ROUNDED WEIGHT PARAMETERS...7-15 Rounded Gross (Parameter 20)...7-16 Rounded Net (Parameter 21)...7-16 RATE PARAMETERS...7-16 Rate (Mode 23)...7-16 Free Fall (Mode 24)...7-17 Future Gross (Mode 25)...7-18 Future Net (Mode 26)...7-19 Free Fall 2 (Mode 27)...7-19 Future Gross 2 (Mode 28)...7-19 Future Net 2 (Mode 29)...7-19 COUNTING PARAMETERS...7-19 Quantity (Mode 30)...7-19 Quantity Total (Mode 31)...7-20 Quantity Total + Current Quantity (Mode 32)...7-20 Quantity Total - Current Quantity (Mode 33)...7-20 Average Piece Weight (Mode 34)...7-20 Average Piece Weight x 1000 (Mode 35)...7-21 Percent Accuracy (Mode 36)...7-21 Last Sample Size (Mode 37)...7-21 MULTI-SCALE PARAMETERS...7-21 Gross Total Of All Scales (Mode 40)...7-21 Net Total of All Scales (Mode 41)...7-21 Tare Total of All Scales (Mode 42)...7-21 Total of All Gross Totals (Mode 43)...7-22 Total of All Net Totals (Mode 44)...7-22 Quantity Total of All Scales (Mode 45)...7-22 Total of All Quantity Totals (Mode 46)...7-22 PROGRAMMABLE DIGITAL I/O PARAMETERS (PDIO)...7-22 Pdio A (Mode 50)...7-23 Pdio B (Mode 51)...7-23 Pdio C (Mode 52)...7-23 EXTENDED WEIGHT PARAMETERS...7-24 Extended Resolution Gross (Mode 60)...7-24 Extended Resolution Net (Mode 61)...7-24 Extended Resolution Tare (Mode 62)...7-24 A/D Conversion Number (Mode 63)...7-24 DSD PARAMETERS...7-25 DSD Parameters (Parameters 64.1 64.9)...7-25 SETPOINT TIMERS...7-25 Setpoint Countdown Timer (Parameter 76)...7-26 Setpoint Delay Timer (Parameter 77)...7-26 Setpoint Status (Parameter 78)...7-26 RANDOM NUMBERS...7-27 Random Number (Parameter 79)...7-27 VARIABLES...7-28 Variable Types...7-28 Accessing Variables...7-28 Assigning Values To Variables...7-29 Entering String Values...7-33 Displaying String Values...7-33 Naming Variables...7-33 Saving Values During Power Loss...7-34 Locking Variables...7-34
INDEPENDENT TIMERS...7-34 Timer Ticks (Mode 81)...7-34 Timer Seconds (Mode 82)...7-34 PROMPTING PARAMETERS...7-35 Macro Select (Mode 90)...7-35 Weigh Mode Message (Mode 91)...7-36 Get Displayed Data (Mode 92)...7-38 DIAGNOSTIC WEIGHT PARAMETERS...7-38 Status (Parameter 97)...7-39 Displayed Weight/Count (Parameter 98)...7-39 Extended Gross (Parameter 99)...7-39 CHAPTER 8 COMMUNICATIONS...8-1 COMMUNICATION CONNECTIONS...8-2 COMM Port Connections (General)...8-2 COMM1 & COMM2 Port Connections...8-2 COMM3 Port Connections (560/660 Series)...8-3 COMM4 Port Connections (660 Series)...8-3 Communications Cables...8-4 COMM PORT SETUP PARAMETERS...8-4 RECEIVE OPERATIONS...8-4 Receive Buffer...8-5 Macro Language...8-5 CUSTOM TRANSMIT...8-19 Custom Transmit Setup Parameters...8-19 Default Custom Transmit...8-19 Sending a Custom Transmit...8-19 Defining a New Custom Transmit...8-20 Creating a Custom Transmit Table...8-21 Entering Fixed Text...8-21 Entering Control Codes...8-22 Custom GSE Control Codes...8-23 Entering Parameter Data...8-26 Parameter Format Codes...8-27 Navigating a Custom Transmit Table...8-28 Editing a Custom Transmit Table...8-29 TRANSMITTING DISPLAY DATA...8-33 MODBUS COMMUNICATIONS...8-34 Supported Modbus Commands...8-34 Setup Parameters...8-35 Modbus Input Setpoints...8-35 Modbus Protocol (RTU Mode)...8-36 Other Setup Parameters...8-38 Modbus Packet Formats...8-39 CHECKSUM PROTOCOL...8-41 Printer Interface Example...8-44 TRANSMIT THE CURRENT SCALE NUMBER (ASCII)...8-45 MISCELLANEOUS P ROTOCOL (BINARY TO TEXT CONVERSION)...8-45 TRANSMIT NETWORK ADDRESS (ASCII)...8-46 TRANSMIT SETPOINT STATUS AS A BINARY CODE...8-46 PRINTING OPERATIONS...8-47 INPUT INTERPRETER...8-48 Setup...8-50 General Setup and COMM Port Selection...8-50 Termination Character...8-50 Input Specification Type...8-51 v
Input Specification Format Line...8-51 Input Specification Macro Number...8-52 Clear Interpreter...8-52 Operation...8-52 Multiple Parameters...8-52 Trailing Data...8-53 Multiple Matches...8-53 Disabling the Input Interpreter...8-53 Using a String as a Parameter...8-53 Advanced Concepts...8-54 Input Interpreter Examples...8-55 RS-485 NETWORKING (OPTION)...8-60 Setup...8-60 Operation...8-61 Network Protocol...8-62 CHAPTER 9 MACROS...9-1 MACRO SETUP...9-2 Macro Setup Parameters...9-2 Using The Macro % Character...9-4 Creating A New Macro...9-4 Editing Macros...9-5 Deleting Macros...9-6 INVOKING MACROS...9-8 Front Panel Keypress...9-8 Macro Menu...9-9 Setpoint Activation / Deactivation...9-10 Input Interpreter...9-10 Serial Data...9-10 Other Macros...9-10 MACRO EXECUTION...9-11 Macro Stack...9-11 Entry Buffer...9-12 Using Macros In The Setup Mode...9-15 Macro Abort...9-16 Disabling Macros At Power-up...9-17 MACRO LANGUAGE...9-18 Macro Commands...9-18 Complete Macro Command...9-30 BOOLEAN LOGIC...9-152 The "If" Statement...9-153 The "Else" (If Not) Statement...9-154 The 'And' Condition...9-154 The 'Or' Condition...9-155 Grouping "If" Statements...9-156 Nested "If" Statements...9-157 POINTERS...9-160 Variable Pointers...9-160 Non-variable Pointers...9-161 INTERRUPT MACROS...9-161 Invoking An Interrupt Macro...9-162 MACRO DEBUG...9-163 Reviewing The Macro Debug Table...9-164 Printing The Macro Debug Table...9-164 Clearing The Macro Debug...9-166 Using Macro Debug Macro Commands...9-166 vi
Downloading Individual Macros...9-166 CHAPTER 10...SETPOINTS 10-1 SETPOINTS...10-2 SETPOINT SETUP PARAMETERS...10-2 SETPOINT OPERATION...10-3 Setpoint Status Mode...10-3 Setpoint Status Serial Transmission...10-4 Setpoint Inputs...10-4 SETPOINT KEYPAD ENTRY...10-5 SETPOINT OUTPUT RESPONSE TIME...10-5 SETPOINT SETUP EXAMPLES...10-6 SETPOINT OPTIONS...10-10 CHAPTER 11... DATABASE 11-1 INSTALLATION...11-2 What is a Database?...11-2 Database Applications...11-3 Transaction Recorder Database...11-3 Part Number Look-Up Database...11-4 Quantity On Hand Database...11-4 Batch Formula Lookup Database...11-4 Database Setup...11-4 DATABASE MENU...11-6 Recall Row (Function 1)...11-8 Update Row (Function 2)...11-8 Make Row (Function 3)...11-9 Print Database (Function 4)...11-9 Advanced Database Menus...11-9 First Row (Function 5)...11-10 Next Row (Function 6)...11-10 Next Match (Function 7)...11-11 Clear Row (Function 8)...11-11 Clear Column (Function 9)...11-12 Clear Database (Function 10)...11-12 Set Database (Function 11)...11-12 Set Column (Function 12)...11-13 Download Database (Function 13)...11-14 Print Row (Function 14)...11-15 Print Errors (Function 15)...11-16 Upload New (Function 16)...11-16 Upload Update (Function 17)...11-17 Sort Database (Function 18)...11-18 Auto Test (Function 19)...11-19 PRINT FORMAT...11-19 Down-Load Format...11-20 Upload Data Format...11-21 Time/Date Handling...11-21 Database Information Parameters...11-22 Defaulting the Entire Database...11-22 Memory Consumption...11-22 Database Errors...11-23 Notes Regarding the Storing and Recalling of Weight Data...11-24 Database Examples...11-24 vii
CHAPTER 12...PROGRAMMABLE DIGITAL I/O 12-1 APPLICATIONS...12-2 Encoders...12-2 Flow Meters...12-2 conveyors...12-2 Diverters...12-2 Flow Rate...12-2 CONNECTIONS...12-3 TERMINOLOGY...12-3 I/O PARAMETERS...12-4 I/O Parameter Numbers...12-4 Referencing I/O Parameters...12-4 Viewing I/O Parameters...12-4 Scaling I/O Parameters...12-5 SETUP AND OPERATIONAL DETAILS...12-5 FUNCTIONS...12-7 None: (Function 0)...12-7 Frequency Output: (Function 1)...12-8 Setpoint (Function 2)...12-10 Frequency Measurement Method A (Function 3)...12-10 Frequency Measurement Method B (Function 4)...12-14 Phase Time (Function 5)...12-16 Delay In, Delay Out (Functions 6 & 7)...12-19 Quadrature Decode, 2 Wire (Function 8)...12-21 Quadrature Decode, 3 Wire (Function 9)...12-23 PDIO Sampled Frequency (Function 10)...12-26 CHAPTER 13... OPTIONS 13-1 OPTIONS...13-2 660 SERIES BUS OPTIONS...13-3 60 SERIES BUS MODULES (SBM)...13-5 Mounting Internal 660 Series SBMs...13-5 Mounting An Internal 460 SBM...13-7 2-OPTION MOUNTING P LATE KIT...13-8 Mounting SBMs to the RF Cover...13-8 Mounting SBMs to the 663 Sub-panel...13-10 Mounting SBMs to the 665 Option Mounting Bracket...13-12 Mounting More Than 2 SBMs on the 665 Option Mounting Bracket...13-14 Mounting SBMs Externally...13-15 SERIAL I/O MODULES...13-16 60 SERIES I/O MODULES...13-17 16 P OSITION I/O SETPOINT OPTION...13-21 Installing the 24663B-100C0 16 Position I/O Board in the 663...13-21 Installing the 420819-31396 16 Position I/O Board...13-22 660 Series Interface Connections...13-23 MULTI-SCALE INSTALLATION...13-24 Multi-Scale Setup Parameters...13-25 A/D Calibration...13-26 Scale Calibration...13-26 Weigh Mode Operation...13-26 Connecting Multiple SBMs...13-27 ANALOG OUTPUT INSTALLATION...13-27 Analog Output Parameter Setup...13-28 viii
Analog Output Calibration...13-28 Connecting Multiple SBMs...13-30 REMOTE DISPLAY MODULE INSTALLATION...13-30 Remote Display Parameter Setup...13-32 Connecting Multiple SBMs...13-32 RS-485 MODULE INSTALLATION...13-33 Network Parameter Setup...13-34 20MA CURRENT LOOP MODULE...13-38 20mA Parameter Setup...13-39 20 ma Current Loop Connections...13-39 SCR MODULE...13-40 Specifications...13-40 Installation...13-40 Connections...13-41 SCR Module Parameter Setup...13-42 Testing The SCR Module...13-42 460 SERIES TIME/DATE MODULE...13-43 SPLASH GUARDS...13-43 DURASHIELD...13-43 ALPHA KEYPAD...13-44 Alpha Keypad Features...13-45 Function Keys...13-45 Installing the Alpha Keypad...13-46 Installation...13-47 Using the Alpha Keypad...13-52 Troubleshooting...13-53 ALPHANUMERIC SERIAL KEYBOARD CONVERTER KIT...13-54 Installation...13-54 Character Map...13-55 CABLES...13-55 4X20 VF DISPLAY...13-59 Hardware Setup...13-59 Display Commands...13-60 REFLASH SOFTWARE...13-65 BDM FLASH SOFTWARE...13-65 CHAPTER 14...INFORMATION PARAMETERS 14-1 INFORMATION PARAMETERS...14-2 Accessing Information Parameters...14-2 Memory Parameters...14-2 Processing Speed Parameters...14-7 Identification Parameters...14-7 Audit Trail Parameters...14-8 Calibration Parameters...14-8 Diagnostic Parameters...14-11 Utility Parameters...14-14 APPENDIX A SPECIFICATIONS... A-1 PERFORMANCE... A-1 ELECTRICAL... A-2 COMMUNICATIONS... A-2 APPROVALS... A-2 INPUT/OUTPUT... A-3 ENCLOSURE... A-3 DISPLAY... A-4 ix
6-Digit, 7-Segment Display...A-4 4 X 20 Character VFD...A-4 8 X 40 Character Graphic LCD...A-5 16 X 40 Character Graphic LCD...A-5 KEYPAD... A-6 460 Keypad...A-6 465 Keypad...A-8 560 Series Keypad...A-9 660 Series Keypad...A-9 CONFIGURATIONS...A-10 DIMENSIONAL DRAWINGS...A-11 CLOCK MODULE SPECIFICATIONS...A-16 FCC COMPLIANCE INFORMATION...A-17 APPENDIX B ASCII CHART... B-17 APPENDIX C VFD / LCD CHARACTER SETS...C-1 APPENDIX D PARAMETER SETUP...D-1 APPENDIX E ERROR CODES / MESSAGES... E-1 OPERATIONAL MODE ERROR CODES...E-1 SETUP MODE ERROR CODES...E-2 HARDWARE PROBLEM ERROR CODES...E-2 CALIBRATION ERROR CODES...E-3 GENERAL ERROR CODES...E-4 MACRO ERROR CODES...E-5 SETUP ERROR CODES...E-6 COMMUNICATIONS ERROR MESSAGES...E-6 MISCELLANEOUS MESSAGES...E-7 APPENDIX F ASSEMBLY DRAWINGS...F-1 x
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