OPERATORS MANUAL. Band Saw by. Model SFI-60. (877) East (800) West

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Transcription:

OPERATORS MANUAL Band Saw by INVICTA Model SFI-60 INVICTA USA (877) 308-6423 - East (800) 499-4682 - West English Version

General Instructions Thank you for purchasing this quality machine from INVICTA. As with all equipment, safety is to be the priority. The operator should understand the safety features as well as apply good safety habits in transportation, adjustment, maintenance and operation of the machine. Practice and teach others the safe operating procedures of this machine and help to prevent the possibility of accidents. Safety Rules 1. For your own safety, read carefully the Instruction Manual before attempting to operate the machine. 2. If you are not thoroughly familiar and comfortable with the adjustment and operation of the machine, ask for instruction from your supervisor or a fully qualified person. You may also contact Invicta USA. 3. Before the initial operation of the machine, remove all packaging, shipping grease and fully assemble the machine. Pay special attention to the assembly of safety components. 4. Wear proper apparel while operating the machine. Never wear loose fitting clothing, gloves or ties. Always remove rings or other jewelry before operating the machine. It is strongly suggested the operator wear shoes with non-slip soles and also wear a protective hair net to prevent hair entanglement in moving parts. 5. Always wear personal safety equipment. Follow the safety regulations of your country and your company. 6. Have a certified person make all wiring connections to power source and properly ground the machine. 7. Always disconnect the machine from the power source and use lockout procedures before servicing, changing cutting tools and during cleaning of the machine. 8. Before starting the machine, have the work area clean and free of debris. Cluttered areas are invitations for accidents to occur. 9. Keep all safety guard(s) of the machine in place and in proper working condition. Never operate machinery without safety equipment in place. Report any damage to your supervisor. 10. Keep children and visitors a safe distance from the working area. 11. Never leave the machine running while unattended. Turn off the power source during breaks. Before walking away, allow the machine to come to a complete stop. 12. Do not operate the machine under the influence of drugs or alcohol. Consult your physician when taking medications. 13. Do not force the machine beyond its limitations. It will produce a nicer and safer job at the rate it was designed to operate. Loading and Unloading During loading and unloading, the machine should not be lifted by components which could become damaged and affect it s functioning. The correct procedure is shown in figure 1. NOTE: To remove the upper cover A, use the eye bolt B Figure 1. Do not transport the machine through any point other than the eye bolts. After this, reassemble and cover all the non painted surfaces with a good quality paste wax. A B Fig. 1 1

Fastening the Machine to the Floor To prevent vibration, set the machine correctly on the floor. The spacing of concrete anchors is shown in figure 2. W.5/8" Level Electrical Connection The machine name plate supplies the specifications of the motor and voltage requirements. Check the name plate for the voltage requirements and cycles (Hz) before connecting the electrical power. After completing the connection of the power lines, switch the machine on and off quickly to see if the rotation of the wheel is clockwise while standing at the operator s position. If not, reverse any two of three phases of power line, without changing the internal wiring of the machine. 195 45 578 70 428 114 770 542 100 100 NOTE: If the machine has manual star delta starter, turn it to the start position (star) and as soon as the motor reaches its maximum speed, change over to the run position (delta). Never do any work with the switch at the start position. 75 Fig. 2 Lubrication Your machine requires periodic lubrication as follows: 1. Remove the guard G (Page 05). Lubricate the screw H with standard grease. 2. The threaded adjustment tee 43 should be lubricated with the same standard grease used for the screw. 3. The top wheel supporting slide J (Page 05) should be lubricated with standard grease. Adjusting the Guide 1. To adjust the cutting height, loosen knob P (Page 06), then move the guide up to the desired height and tighten knob again. 2. The screw S and T (Page 06) are used to adjust the blade guide for blade width and fine tracking. 3. To adjust the top blade guide bearings Q, loosen the locking screw V (Page 06) with a 3mm Allen wrench. Adjustment is made by turning the eccentric shafts which the bearings are mounted to with the 6mm Allen wrench. For the axial adjustment Q, pull the shafts forward till you met the blade and relock. 4. To adjust the lower blade guide, loosen screws X (Page 06) with Allen wrench 3mm until they lightly touch the saw blade. Then retighten. NOTE: The guide pins Y should center the saw blade. If it is necessary, center the pins to the desired position and fasten the lock screws again. 2

Adjusting the Belts The belt tension adjustment changed by bolt N and nut O, as shown in figure page 06. Do not over tighten or premature belt wear will occur. Use just enough tension so that the belt does not slip under heavy cutting. Adjusting the Table Your machine is equipped with a fixed stop at 90º. To readjust this setting, loosen nut L and turn bolt M (Page 06) to the desired position. Relock nut L correctly. Adjusting the Table Tilt The work table will tilt up to 45º to the right. To adjust this feature, proceed as follows: loosen nut K, tilt the table to the desired position and retighten (Page 05) Adjusting the Rip Fence Loosen the adjustable handle E and move the rip fence D (Page 05) in the desired direction to achieve the proper cutting dimension. Lock in position using handle E. Installing the Saw Blade 1. Turn the blade tension adjusting knob I (Page 05), and lower the top blade wheel. NOTE: Safety guard R must be removed to install the saw blade (Page 06). Replace the safety guard when blade is in place. 2. Tensioning the saw blade F (Page 05) is achieved by turning knob I to the correct setting. NOTE: Correct blade tensioning is necessary for the blade to remain on the wheels when cutting. Release the saw blade tension if the machine will not be used for an extended period of time. This will increase the blade life. 3. Perfect alignment of the saw blade on the rubber covered wheel is reached by turning screw C (Page 05) with the 8mm Allen wrench. Blades should normally track center of the wheel. Replacement Parts Every INVICTA machine has a serial number which enables the manufacturer to identify the exact type and date of its manufacture. At the end of this manual you will find a list of parts which compose your machine with their names and numbers. Use only genuine INVICTA parts and on your order always mention the serial number, part number and quantity desired. 3

Technical Specifications Diameter of Wheels 23 5/8 Width of Wheels 1 37/64 Speed of Wheels 700 RPM Maximum Cutting Height 13 25/32 Maximum Cutting Width 22 53/64 Minimum Saw Blade Length 178 35/64 Maximum Saw Blade Length 183 21/32 Maximum Saw Blade Width 1 ¼ Table Size 31 57/64 x21 ½ Table Tilting to Right 45º Working Height 34 Three Phase Motor Power 3 HP 4

Side View Showing Adjustment and Lubrication Points G H C I E D F J K 5

Front View Showing Table-Guides-Motor Adjustments P Q R S T L M X U Y V N O 6

Electric Diagram THWEE-PHASE MOTORIZATION WITH OVERLOAD PROTECTIONS 3CV 230/460V COD. QTY. DESCRIPTION a1 e1 D1 M 01 03 01 01 MASTER SWITCH DELAYED ACTION FUSE 63A DIJUNTOR PKZM 6,3A THWEE-PHASE MOTOR 3CV 2 POLE CONNECTION TO BE MADE BY CUSTOMER 7

Replacement Parts (1-50) 01 50 49 48 47 46 45 44 43 42 41 40 02 39 03 38 04 37 05 36 06 51 35 07 08 09 52 53 54 55 34 33 32 10 11 58 57 56 31 30 12 29 13 28 14 27 15 16 17 18 19 20 21 22 23 24 25 26 8

Replacement Parts (59 82) 59 82 81 80 79 78 60 61 77 62 76 63 75 64 74 65 66 67 68 69 70 71 72 73 9

Replacement Parts (83 102) 83 102 101 84 100 85 99 86 98 87 97 88 96 89 95 94 93 90 91 92 10

Replacement Parts (103 156) 103 156 155 154 153 152 151 150 149 148 147 146 104 145 105 144 106 143 107 142 108 141 109 140 110 139 111 138 112 137 113 136 114 135 115 134 116 133 117 132 118 131 119 120 121 122 123 124 125 126 127 128 129 130 11 11

Replacement Parts FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME 01... 82SF-K053-0 01... Upper wheel 35... 06-04-0018-0 04.. Hex head screw UNC 3/8 x1 02... 82SF-KK13-0 01... Upper wheel axle 36... 06-13-0004-0 04.. Flat washer Ø3/8 03... 82SF-KK15-0 01... Upper bearing block (outer) 37... 82SF-KK21-0 01.. Adjustment screw flange 04... 03-00-0033-0 01... Bearing Nr. 6206-2RS 38... 8NAN-K111-0 01.. Collar 05... 06-18-0012-0 01... E-10 external retaining ring 39... 82SF-KK54-0 01.. Blade tension adjustment screw 06... 83SF-KK31-0 01... Spacer 40... 06-05-0010-0 04.. Round cap screw ¼ x 3/8 07... 27-01-0005-0 01... Knob 41... 82SF-KK23-0 01.. Top adjustment cover 08... 82SF-KK24-0 01... Upper guide shaft 42... 07-00-0014-0 01.. Compression Spring 09... 06-02-0102-0 01... UNC 3/8 set screw 43... 82SF-KK53-0 01.. Threaded adjustment tee 10... 06-04-0018-0 01... Hex head screw UNC 3/8 x 1 ¼ 44... 82SF-KKK4-0 01.. Upper bearing yoke 11... 06-13-0004-0 01... Flat washer Ø3/8 45... 82SF-KKK3-0 01.. Adjustment block 12... 03-00-0030-0 01... Bearing NR 6204-ZZ 46... 06-18-0012-0 01.. External retaining ring E-10 13... 82SF-K150-0 01... Outer bearing guide support 47... 03-00-0033-0 01.. Bearing Nr. 6206-2RS 14... 03-00-0023-0 02... Bearing Nr.6201-ZZ 48... 82SF-KK14-0 01.. Upper bearing block (inner) 15... 82SF-K153-0 02... Upper small bearing pin 49 06-04-0018-0 02.. Hex head screw UNC 3/8 x1 3/4 16... 06-02-0013-0 03... UNC 3/8 x 5/8 set screw 50... 8NAR-KK98-0 02.. Washer 17... 06-18-0014-0 01... E-40 external retaining ring 51... 82SF-K120-0 01.. Mounting stud 18... 06-18-0026-0 01... 1-80 internal retaining ring 52... 82SF-KK29-0 01.. Blade guide base 19... 03-00-0077-0 01... Bearing Nr.6208-2RS 53... 82SF-KK28-0 01.. Blade guide adapter block 20... 82SF-K054-0 01... Lower wheel 54... 06-13-0004-0 01.. Flat washer Ø3/8 21... 06-02-0013-0 02... UNC 3/8 x 5/8 set screw 55... 06-04-0017-0 01.. Hex head screw UNC 3/8 x1 22... 82SF-K157-0 02... Lower alignment pin 56... 03-00-0077-0 01.. Bearing Nr. 6208-2RS 23... 82SF-K156-0 02... Pin 57... 82SF-KK52-0 01.. Spacer 24... 03-00-0023-0 01... Bearing Nr. 6201-ZZ 58... 82SF-KK59-0 01.. Guide slide shaft 25... 82SF-K155-0 01... Lower bearing pin 59... 82SF-K121-0 01.. Rip fence base 26... 82SF-K153-0 04... UNC 3/8 x 5/8 set screw 60... 27-00-0020-0 01.. Adjustable handle 27... 82SF-K150-0 01... Guide block support 61... 06-03-0061-0 02.. Allen screw with head M8x30 28... 82SF-K152-0 01... Guide block support stud 62... 06-13-0005-0 02.. Washer Ø1/2 29... 82SF-KK48-0 01... Lower wheel axle 63... 82SF-K123-0 01.. Rip fence rod 30... 82SF-KKK1-0 01... Saw base 64... 06-09-0022-0 02.. Hex nut M12 31... 06-13-0006-0 01... Flat washer Ø5/8 65... 06-04-0145-0 01.. Hex head screw UNC ½ x1 ½ 32... 06-09-0007-0 01... UNC 5/8 hex nut 66... 06-04-0092-0 01.. Hex head screw UNC 5/8 x7 ½ 33... 26-01-0008-0 01... Ø5x40 roll pin 67.. 06-13-0006-0 01.. Flat washer Ø5/8 34... 8NVO-KKK7-0 01.. Hand wheel 68.. 82SF-KK44-0 01.. Table protector 12

FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME 69.. 06-13-0006-0 02.. Flat washer Ø1/2 105 16-20-0008-0 04.. Upper door hinge block 70.. 06-04-0143-0 02.. Hex head screw Ø1/2 x1 106 82SF-K102-0 01.. Upper protection door 71.. 06-04-0018-0 02.. Hex head screw UNC 3/8 x1 3/4 107 16-20-0008-0 02.. Hinge 72.. 06-13-0005-0 02.. Flat washer Ø1/2 108 06-13-0002-0 02.. Flat washer Ø1/4 73.. 82SF-KKK5-0 01.. Table tilt Trunion (outer) 109 82SF-K112-0 01.. Brush support 74.. 82SF-KKK5-0 01.. Table tilt Trunion (inner) 110 06-08-0002-0 02.. Flat head screw ¾ x8mm 75.. 06-13-0006-0 01.. Flat washer Ø5/8 111 06-09-0003-0 02.. Hex nut ¼ 76.. 06-09-0007-0 01.. Hex nut UNC 5/8 112 06-13-0002-0 02.. Flat washer ¼ 77.. 06-09-0029-0 01.. Hex nut UNC ½ 113 06-04-0068-0 02.. Hex head screw UNC1/4 x5/8 78.. 82SF-KKK2-0 01.. Cast Table 114 16-28-0004-0 01.. Wheel Brush 79.. 8NVR-K102-0 02.. Stud 115 16-20-0009-0 02.. Lower door hinge base 80.. 06-13-0005-0 02.. Washer 116 06-04-0096-0 04.. Hex head screw M6x1x25 81.. 06-09-0022-0 02.. Hex nut M12 117 82SF-K106-0 01.. Lower protector door 82.. 82SF-K122-0 01.. Rip Fence 118 06-13-0038-0 04.. Washer Ø6mm 83.. 8NPM-KK16-0 01.. Motor pulley-60hz 119 06-04-0096-0 04.. Hex head screw M6x1x25 84.. 06-09-0029-0 01.. Hex nut UNC ½ 120 27-01-0045-0 02.. Door locking knob 85.. 82SF-KK39-0 01.. Motor base plate 121 82SF-K124-0 02.. Stud 86.. 15-00-0006-0 02.. Vee Belt A-42 122 06-13-0038-0 02.. Flat washer Ø6mm 87.. 06-13-0004-0 04.. Flat washer Ø3/8 123 06-09-0019-0 02.. Hex nut M6x1 88.. 06-04-0016-0 04.. Hex head screw UNC 3/8 x1 1/2 124 82SF-K117-0 01.. Chip bonnet support bar 89.. 06-18-0008-0 01.. E-20 external retaining ring 125 82SF-KK92-0 01.. Lower protection cover 90.. 06-04-0040-0 02.. Hex head screw UNC 5/8 x1 1/2 126 82SB-KK24-0 01.. Chip bonnet 91.. 82SF-K163-0 01.. Brake Arm 127 06-04-0005-0 02.. Hex head screw UNC 5/16 x5/8 92.. 82SF-K167-0 01.. Brake pedal bar 128 06-13-0003-0 02.. Flat washer 5/16 93.. 06-13-0006-0 02.. Flat Washer Ø 5/8 129 82SF-K116-0 01.. Lower blade protection 94.. 63-60-0069-0 02.. Hex Nut UNC 5/8 130 06-13-0001-0 04.. Washer Ø3/6 95.. 82SF-K172-0 01.. Motor Base and brake shaft 131 06-05-0004-0 02.. Round head screw UNC3/16 x1/2 96.. 06-04-0017-0 02.. Hex head screw UNC 3/8 x1 132 06-09-0002-0 02.. Hex Nut UNC 3/16 97.. 8NTR-KK26-0 02.. Motor adapter bar 133 06-04-0096-0 02.. Hex head screw M6x1x25 98.. 06-04-0016-0 04.. Hex head screw UNC 3/8 x1 ½ 134 16-20-0009-0 02.. Hinge 99.. 06-13-0004-0 04.. Flat washer Ø 3/8 135 82SF-KK87-0 01.. Upper blade protection 100 06-09-0005-0 04.. Hex nut UNC 3/8 136 82SF-K140-0 01.. Telescoping blade protection 101 29-27-0001-0 01.. Three phase motor 2Hp / 3 Ph 137 8NAR-KK98-0 02.. Washer Ø10mm 102 06-04-0152-0 01.. Hex head cap screw 138. 06-09-0003-0 02.. Hex nut UNC ¼ 103 82SF-K125-0 02.. Lock finger 139. 06-03-0096-0 02.. Hex head screw M6x1x25 104 06-18-0036-0 02.. Snap ring RS-5 140. 06-13-0038-0 02.. Flat washer Ø6mm 13

FIG. Nº CODE QTY. NAME 141 82SF-K103-0 01.. Cover 142 06-09-0005-0 02.. Hex nut UNC 3/8 143 8NAR-KK98-0 02.. Washer 144 8NAR-KK98-0 02.. Flat washer 145 06-04-0016-0 02.. Hex head screw UNC 3/8 x3/4 146 8NAR-KK98-0 02.. Flat washer 147 06-04-0016-0 02.. Hex head screw UNC 3/8 x3/4 148 82SF-K111-0 01.. Upper protection support bracket 149 82SF-KK77-0 01.. Upper protection cover 150 06-09-0019-0 02.. Hex nut M6x1 151 06-13-0038-0 02.. Washer Ø6mm 152 16-20-0009-0 02.. Upper door hinge base 153 06-04-0096-0 04.. Hex head screw M6x1x25 154 06-13-0038-0 02.. Washer Ø6mm 155 06-04-0096-0 02.. Hex head screw M6x1x25 156 06-09-0020-0 02.. Hex Nut M8x1,25 14

Parts and Service InfoWest@invicta-usa.com InfoEast@invicta-usa.com www.invicta-usa.com