Edition 01/2013. General Catalog

Edition 01/2013 General Catalog

2Directory

3 Directory page 4-23 page 24-31 page 32-43 page 44-49 page 50-51 ZeroPoint Clamping System Clamping Rail System SL 120 Clamping Rail System SL 080 Dividing Head Automation Directory

4Zeropoint Clamping System ZeroPoint Reducing set-up times - Increase The universal

5 Clamping System ZeroPoint Clamping System in productivity construction-kit for production

6Zeropoint Clamping System Zeropoint Clamping System Field of application ZeroClamp is applicable in all divisions of production Base Units for turning operation are balanced Special clamping cones free of play for low-vibration run

Zeropoint Clamping System Field of application Milling, Turning, Eroding, Measuring, Grinding or Presetting 7 ZeroPoint Clamping System Eroding process: no functional problems caused of fluid medium Measuring prodcess: always the defined ZeroPoint

8Zeropoint Clamping System ZeroPoint Clamping System Clamping Pot Only 6 bar compressed air required to unfasten the clamping studs locking via spring accumulator 25 kn retention force (clamping pot 120), not self-locking Low-maintenance, sealed system without hydraulic oil: no leckage and intensive to swarf Process reliability due to easiest use. Centical clamping free of play in a hardened steel cone Radial spring embadded in NBR Clamping pot body All components made of stainless steel or corrosion resistant steel Wear-free technology a air hose and clamping plates provides for the required clamping force Locking unit Air connection for releasing Clamping pot cover

ZeroPoint Clamping System The functional principle Funktional principle clamping pot 120 9 ZeroPoint Clamping System Pallet is simply placed on the open ZeroClamp clamping pot. There is no risk of jamming. The spring elements keep the locking unit (clamping wedges) open due to the air pressure (6 bar) in the air hose ZeroClamp positions the workpiece to the planar support faces with a retention force of 25 kn (with 2,5 µm repeat accuracy) by bleeding the air hose functional video look at www.zeroclamp.com

10 Zeropoint Clamping System ZeroPoint Clamping System 2,5 µm repeat accuracy The absolut zeropoint: Compensation of thermal extensions always to central axis bore-hole gauge errors of up to ± 0.1mm can be compensated Special clamping cones free of play for low-vibration run No use fo sword studs or loos studs Absolut zeropoint due to thermal compensations towards zeropoint and rotational axis Precision cone on insertion, the resilently sprung taper of the socket is slightly widened to the flat faces HSK Principle Traditional systems use either a cylindrical seat or a rigid cone for centering. A cylindrical seat always requires some amount of play (i.e. 25 H5 holder / 25 h5 bolt). Play in such a combination may be as large as 18µm. In a conical fit the cone must be shaped with great care. Otherwise the stage will protrude immediately (if the bolts are too large), or else the play will be the same as in a cylindrical system. The function of the ZeroClamp zero point clamping system resembles that of a hollow cone shank. In the latter system, the thin-walled cone is deformed as it is drawn in until its plane fits the contours of the seat. In principle, a zero point clamping system works in a similar way: While the cone is being drawn in, the seat ring will be widened minimally. Within the stage or the workpiece in contact with the plane seat, there can be no play.

ZeroPoint Clamping System Unique Features 11 Unique Features ZeroClamp Patent-registered Design, simple layout. Extremely few and simple components allow a very high reliability. Even chips will not harm the functional principle. Competitior Systems Complex mechanics using ball cages, pistons, valves, etc. When contaminated with chips risk of blockage and/or malfunction. ZeroPoint Clamping System Highest precision due to the hollow shank taper principle (HSK). When retracting the clamping bolt, the elastic part of the taper ring of the chuck will be slightly expanded thus providing a perfect and highly accurate fit and a repeatability < 3 µm. Normally a joining fit is required (e.g. 32 mm h5/h5 for bolts and mountings). In this particular case the minimum backlash is 0 µm whereas the maximum is 22 µm. How can standard repeatabilities of < 5µm be achieved? Thermo Stability Thermal impacts and/or micrometrical deviations are compensated by the hollow shank taper (HSK) principle. The taper rings always compensate the errors to the center of the clamping position. (E.g. on a rotary table the center of a pallet always remain in the machine center line). Only one type of clamping bolt required. Logistically simple manageability as one only type of bolt shall be screwed into the pin bore. Fixed system with 3 different types of bolts. Thermal impacts and/or micrometrical deviations shall cause asymmetrical offsets originating from the zero bolt. (On a rotary table, the center of a pallet shall be pushed away from the machine center line). Generally three different types of bolts (zero bolt, floating or sword bolt, free bolt). Logistically complicated. It needs to be documented for each fixture, which bolt will have to be mounted at which place and in which angular position. High risk of errors! No self-locking. In case of a crash, the fixture or the clamping device can give way thus possibly saving the machine spindle. In the case of a damage to the energy supply, forcing screws will allow the removal of the fixture. No tilitng Layout and design will prevent any tilting of the clamping bolts. Easy joining and removal even in inclined positions or large offset of the center of gravity. Pneumatic System with low installation height Clamping via spring assembly, unclamping by means of compressed air. Patented design for very high holding strengths even with standard air-pressures. In case of a crash self-locking systems will cause the worst damages possible. In the case of a damage to the energy supply, in most cases the fixture will have to be destroyed in order to be able to remove the pallet. Partially joining and removal must be effected in precisely defined and parallel positions as, mostly, cylindrical or tapered clamping bolts having a minimal tapering are used. Particularly the removal of highly asymmetric, heavy components will be problematic. Hydraulic systems with disadvantages determined by the system: pump, duct, collision, leakage, bleeding, etc. Partially higher installation heights compared to pneumatic systems. for further information go to http://zeroclamp.com/en/nullpunktspannsystem.html

12 Zeropoint Clamping System Base Units Standard Base Units Standard dimensions (clamping pot Ø 120) Order-No.: Order-No.: designation dimensions in mm pitch S pots Base Unit Cover plate 10077 11356 Base Unit Standard 2-times 416 x 166 200 2 10008 11355 Base Unit Standard 4-times 366 x 366 200 4 10024 11354 Base Unit Standard 6-times 366 x 566 200 6 11058 11396 Base Unit Standard 8-times 366 x 766 200 8 Base Units Standard clamping pot 120 (Pitch S 200 mm in X and Y, height 44 mm.) The base units are equipped with counterbores for hexagon socket M12 or M16. All bores for T-slot pitches of 63, 100, 125 mm. Additional centre bore 25 H7 in every base unit to include a centering set, as well as two externally arranged bores 25 H7 for allignment sets for positioning in the guide groove. Notes: Accessories such as clamping studs, alignment sets nd connection pieces are not included in the delivery. Please order additionally. Cover Plates for Base Units The cover plates are made of 1 mm stainless steel l 1.4301 to cover the base units. (Surface protection + bore cover.) When ordering together with a base unit, the cover plates will be mounted.

Base Units (Standard) Machine Types specific Base Units machine type specific (clamping pot Ø 120) 13 ZeroPoint Clamping System Order-No.: Order-No.: designation dimensions in mm pitch S pots Base Unit Cover Plate 10831 11991 Base Unit DMU 50 evo Ø 500 x 380 200 4 10089 11648 Base Unit DMU 50 Ø 630 x 500 200 6 10405 11346 Base Unit DMU 70 evo Ø 700 x 500 200 6 15852 16014 Base Unit DMC 635 V 560 x 790 200 6 10933 14085 Base Unit DMC 1035 V 1000 x 560 200 10 10009 12452 Base Unit DMU 80 P Ø 900 x 630 200 12 10355 11969 Base Unit Hermle C 600 U Ø 280 150 2 14507 14846 Base Unit Hermle C 40 U Ø 420 240 5 10774 12766 Base Unit Mazak Variaxis 500 Ø 500 x 400 200 4 10477 11648 Base Unit Mazak Variaxis 630 Ø 630 x 500 200 6 Base Units machine type specific clamping pot 120 The base units are equipped with counterbores for hexagon socket M12 or M16. All bores for T-slot pitches of 63, 100, 125 mm. Additional centre bore 25 H7 in every base unit to include a centering set, as well as two externally arranged bores 25 H7 for allignment sets for positioning in the guide groove. Notes: Accessories such as clamping studs, alignment sets nd connection pieces are not included in the delivery. Please order additionally. Cover Plates for Base Units The cover plates are made of 1 mm stainless steel l 1.4301 to cover the base units. (Surface protection + bore cover.) When ordering together with a base unit, the cover plates will be mounted.

14 Tombstones for horizontal BAZ pallet size 500 x 500 Zeropoint Clamping System Order-No.: 10243 Base Unit 6-times for adapting the tombstones dimensions A B C pitch S pitch S in mm 500 500 54 350 (4x) 200 (2x) The base units are equipped with counterbores for hexagon socket M16. All bores for T-slot pitches of 100 mm. Damit wird sie am Maschinentisch verschraubt. Additional centre bore 25 H7 in the base unit to include a centering set, as well as two externally arranged bores 25 H7 for allignment sets for positioning in the guide groove. Tombstone 12-times A B H pitch S dimensions in mm 200 200 630 200 Clamping pots individually switchable per side with indexing equipement. base plate 500 x 500 x 50 mm Tombstone will be positioned on base unit order-no.: 10243. Order-No.: 10397 Tombstone 12-times A B H pitch S dimensions in mm 200 400 500 200 Clamping pots individually switchable per side with indexing equipement. base plate 500 x 500 x 50 mm Tombstone will be positioned on base unit order-no.: 10243. Order-No.: 15705 Cover Palte for Base Unit 6-times Order-No.: 11835 dimensions in mm A B 494 494 Fixing screws are included in the delivery! When ordering together with the base unit, the cover plate will be mounted.

Consoles Standard programm Note: clamping bolts und clutch nipple G 1/4 included in delivery! (Order-No. 12809 / 14617 / 12811 with clutch nipple G 1/8 ) Console 1-times with round blank (steel) on bottom side dimensions in mm A B H pitch S pots Order-No.: bolts/pcs. 12809 330 198 150 200 / 2 1 12810 330 198 200 200 / 2 1 12731 330 198 240 200 / 2 1 14617 330 330 100 200 / 4 1 12811 330 330 150 200 / 4 1 12281 330 330 200 200 / 4 1 12812 330 330 240 200 / 4 1 15 ZeroPoint Clamping System Console 2-times with round blank (steel) on bottom side dimensions in mm A B H pitch S pitch S pots Order-No.: pots bolts/pcs. 12813 330 130 70 200 200 / 2 2 12814 330 130 100 200 200 / 2 2 12815 330 130 120 200 200 / 2 2 12816 330 130 160 200 200 / 2 2 12732 330 130 200 200 200 / 2 2 12734 330 330 110 200 200 / 4 2 12708 330 330 140 200 200 / 4 2 12735 330 330 160 200 200 / 4 2 12736 330 330 200 200 200 / 4 2 12737 330 330 240 200 200 / 4 2 Console 2-times with round blank (steel) on bottom side dimensions in mm A B H pitch S pitch S pots Order-No.: pots bolts/pcs. 12817 330 130 150 125 200 / 2 2 12818 330 130 180 125 200 / 2 2 16294 330 130 200 125 200 / 2 2 14619 330 330 120 125 200 / 4 2 12726 330 330 190 125 200 / 4 2 12712 330 330 220 125 200 / 4 2

16 Zeropoint Clamping System Consoles Standard programm Console 3-times with round blank (steel) on bottom side dimensions in mm A B H pitch S pitch S pots Order-No.: pots bolts/pcs. 12158 530 130 100 200 200 / 3 3 12724 530 130 200 200 200 / 3 3 12032 530 130 300 200 200 / 3 3 Angular Consloe 2-times with round blank (steel) on bottom side dimensions in mm A / C B H pitch S pitch S pots Order-No.: pots bolts/pcs. 10035 160 340 230 200 200 / 2 2 Component-System

Accessories 17 Operation, positioning, attachment ZeroPoint Clamping System Standard-Connection-bloc (for Base Units) Specification: With 2 connection threads G 1/4 to connect loosening and exhaust pipe Order-No.: 12808 Comfort-Connection-bloc (for Base Units) Specification: With 1 connection thread G 1/4 to connect compressed air The connection block has a manual valve for releasing, locking and blowing out. Order-No.: 12805 Order-No.: 12806 Comfort-Connection-block 5A (Typ S) (for Base Units) zur frontseitigen Befestigung Specification: With 1 connection thread G 1/8 to connect compressed air The connection block has a manual valve for releasing, locking and blowing out.

18 Accessories Zeropoint Clamping System Quick-release-coupling 1/4 To ensure a trouble-free function of the system, please use only our couplings. Order-No.: 10003 Quick-release-coupling 1/8 To ensure a trouble-free function of the system, please use only our couplings. Order-No.: 10241 Alignment-Set Size 10/40 12/40 14/40 14/50 16/40 18/40 22/40 Order-No.: 10811 10045 10042 10938 10043 10044 11029 Size = Slot width B / clamping thickness S For parallel alignment in the T-slots. Centering-Set size 30/10 32/10 50/10 50/20 Order-No.: 10062 10047 10046 10558 Größe = Centering- A / Centering height B For centrical alignment in the centre bore. For base units with 40-50 mm thickness. Foot pedal switch Specification: Pneumatic foot switch, recommended for horizontal clamping systems Order-No.: 10306

Accessories 19 Order-No.: 12821 Pallet Cube dimensions lenght width height 120 120 115 Specification: high-tensile aluminium (AlMg4.5Mn) anodised incl. 2 centering pins - with 1 bore for clamping stud on bottom side. ZeroPoint Clamping System SK 40 Adaption suitable for pot size 90 120 138 height H 77 77 77 bores for clamping bolts 1 1 1 Order-No.: 16054 14038 on request Suitable for: Application: clamping pots 090 / 120 / 138 mm with indexation Can be used horizontally and vertically. Clamping of workpieces via an SK40 (DIN 69871) tool arbor (such as ER, OZ etc. ). Clamping studs are bolted through the adapter from below to secure the arbor. Especially suitable for small, delicate or round workpieces.

20 Zeropoint Clamping System Clamping pots Clamping bolts Clamping pot 90 Version no Indexing bore with Indexing bore Retention force 12,5 kn 12,5 kn Order-No.: 11886 12987 Clamping bolts with internal thread, incl. appropriate threaded pin (for clamping pot 090) Size 12M10 14M12 Fitting 12k6 14k6 Thread M10 M12 Order-No: 15267 11945 Clamping pot 120 Version no Indexing bore with Indexing bore retention force 25,0 kn 25,0 kn Order-No.: 10012 10148 Clamping bolts with internal thread, incl. appropriate threaded pin (for clamping pot 120) Size 12M10 16M8 16M10 18M12 18M16 Fitting 12k6 16k6 16k6 18k6 18k6 Thread M10 M8 M10 M12 M16 Order-No: 10416 10005 10006 10098 10004 Clamping pot 138 Version no Indexing bore with Indexing bore Retention force 40,0 kn 40,0 kn Order-No.: 17726 20394 Clamping bolts with internal thread, incl. appropriate threaded pin (for clamping pot 138) Size 12M10 18M12 18M16 25M16 Fitting 12k6 18k6 18k6 25k6 Thread M10 M12 M16 M16 Order-No: 19854 20178 20298 19984

Clamping pots Clamping bolts Clamping pot 190 Version no Indexing bore with Indexing bore Retention force 60,0 kn 60,0 kn Order-No.: 11954 12984 21 ZeroPoint Clamping System Clamping bolts with internal thread, incl. appropriate threaded pin (for clamping pot 190) Size 12M10 18M16 30M24 Fitting 12k6 18k6 30k6 thread M10 M16 M24 Order-No: 14684 18596 11959 Closure bolt Size 90 120 138 190 Order-Nr.: 13484 10040 19233 12893 With O-ring, to protect unused clamping points against dirt and swarf.

22 Application Examples Zeropoint Clamping System Console on Base Unit 4-side machining on horizontal machining centre Base Unit with Tombstone 48-times Machining a monocast part on Horizontal machining centre Base Unit on a Measuring maschine Base Unit with 2 Consoles Machining on vertical machining centre Clamping device on Tombstone Machining on horizontal machining centre Reducing the set-up time ca. 80% Base Unit with Consoles Machining plates on vertical machining centre

Application Examples 23 ZeroPoint Clamping System Base Unit with Consoles Heavy machine cutting Horizontal BAZ Base Unit with Clamping Rails 1. setting on Horizontal machining centre Base Unit on a Measuring maschine Tombstone with clamping ralils Clamping on Horizontal machining centre SK 40 Adaption on tombstone machining on horizontal machining centre Consoles on Base Unit with clamping rails 1. setting on Horizontal machining centre

24 Clamping Rail System SL 120 The modular Clamping Rail System SL 120 Clamping with highest flexibility!!!

25 Clamping Rail System SL 120

26 Clamping Rail System SL 120 The modular Clamping Rail System SL 120 Compact, modular structural form Clamping forces up to 40 kn Conventional and Gripclamping possilble Pairing accuracy 0,03 mm Due to exact serration rails continuously coupleable High precision, ground and hardened functional surfaces fastening bores M16 for ZeroClamp Zeropoint-System Pitch S 200 mm and grid angles / pallets (R100 mm) Easy clamping using a torque wrench. Simple adjustement quick changing jaws ruler for quick positioning jaws on upper surface

The modular Clamping Rail System SL 120 Starter-Set SL 120 Order-No.: 18293 27 Clamping Rail System SL 120 + for 1. setting (raw material) form-closed clamping with grip inserts and for 2. setting (machined workpieces) included in delivery: 1 x Clamping rail SL 120 (Length 600 mm) 1 x Fixed Jaw 120 + 1 x Parallel jaw 120 + 1 x Base Jaw Grip (with pendular function) + 1 x Base Jaw Grip (fixed) + 2 x facing jaws HM-coated Field of application Starter-Set 1. setting (raw material) form-closed clamping with grip inserts 2. clamping machined workpieces High retention force caused of HM-coating (friction)

28 Clamping Rail System SL 120 Product Range Clamping Rail System SL 120 Lenght in mm 300 600 1000 Order-No.: 20254 16221 on request Parallel Clamping Jaw 120 jaw width 120 mm threads for adapting top and facing jaws jaw reverse side usable as fixed jaw Pull Down Jaw 120 jaw width 120 mm threads for adapting facing jaws jaw reverse side usable as fixed jaw Order-No.: 15289 Order-No.: 16233 Fixed Jaw 120 jaw width 120 mm threads for adapting top and facing jaws Cross Connector 120 jaw width 120 mm For adaption the clamping rail 90 with variable Pitch S positioning the jaws with exact serration Order-No.: 15342 Order-No.: 16736 Basisbacke Pendelfunktion jaw with 120 mm for adapting grip inserts for clamping raw material Basisbacke fest jaw with 120 mm for adapting grip inserts adapted on parallel clamping jaw Order-No.: 15348 Order-No.: 15345 Grip Insert for clamping raw parts form closed insertable into jaws 15348 and 15345 Grip height in mm 1,8 3,8 Order-No.: 17898 20268 Clamping Insert HM-coated surface clamping of machined workpieces insertable into jaws 15348 und 15345 Height in mm 5,5 Order-No.: 21099

Product Range Clamping Rail System SL 120 Grip Facing Jaw 120 jaw width 120 mm for clamping raw surfaces HM-coated Facing Jaw 120 jaw width 120 mm for clamping parallel surfaces for a better frictional connection 29 Clamping Rail System SL 120 Order-No.: 17093 Order-No.: 17897 Top Jaw Steel geared jaw width 090 mm for clamping raw parts Step Jaw, fixed jaw witdth 120 mm for a higher clamping width use magnetic strip fo clamping jaw Order-No. 19392 Order-No.: 17099 Order-No.: 18575 Order-No.: 15339 Base Jaw 5 AXIS (pair) jaw width 25 mm For 5-axis machining of small parts Grip Facing Jaw 15341 please order separate Grip Facing Jaw (pair) jaw width 25 mm für Base Jaw 5-AXIS (15339) attachement for Grip clamping Grip height in mm 3,3 4,8 Order-No.: 15341 20373 Order-No.: 16240 Clamping Pot Adaption 120 for adaption the clamping pot 120 for applications with a variable Pitch S positioning the jaws with exact serration Worpiece Stop magnetic Position repeatable no interfering edges during producing Side Clamps (Set) for securing the clamping rail on the machine table Set consits on 6 pieces Order-No.: 17908 Order-No.: 19296

30 Clamping Rail System SL 120 Product Range Clamping Rail System SL 120 Base Jaw for Soft Jaws for adaption of soft jaws Order-No.: 20765 Top Jaw ALU for Base Jaw 20765 jaw width 120 mm for self-producing individual jaws Top Jaw Steel for Base Jaw 20765 jaw width 120 mm for self-producing individual jaws Order-No.: 20778 Order-No.: 20780 Top Jaw ALU 1/2 for Base Jaw 20765 jaw width 120 mm for self-producing individual jaws Top Jaw Steel 1/2 for Base Jaw 20765 jaw width 120 mm for self-producing individual jaws Order-No.: 20768 Order-No.: 20764 Facing Jaw ALU for Parallel Jaw 15289 jaw width 120 mm for self-producing individual jaws Facing Jaw Steel for Parallel Jaw 15289 jaw width 120 mm for self-producing individual jaws Order-No.: 20767 Order-No.: 20766 Magnetic Strips width 120 mm magnetic fixation and positioning Size = width / height 120/10 120/20 120/30 120/38 Order-No.: 19391 19392 19393 19394

Clamping Widths Clamping Rail System SL 120 31 + Order-No.: 15342 Order-No.: 16233 Clamping Rail System SL 120 Clamping Rail length 300 600 1000 Clamping width A 0-90 mm 0-390 mm 0-790 mm + Order-No.: 15342 Order-No.: 15289 Clamping Rail length 300 600 1000 Clamping width A 0-90 mm 0-390 mm 0-790 mm Order-No.: 17099 adapted on jaws Order-No.: 15342 + 15289 Clamping Rail length 300 600 1000 Clamping width A 90-165 mm 90-465 mm 90-865 mm with screw M8 x 120 + Artikel-Nr.: 15339 Artikel-Nr.: 17898 adapted on jaws Order-No.: 15342 + 15289 Clamping Rail length 300 600 1000 Clamping width A 10-60 mm 10-60 mm 10-60 mm

32 Clamping Widths Clamping Rail System SL 120 Clamping Rail System SL 120 + Order-No.: 15348 Order-No.: 15345 adapted on jaws Order-No.: 15342 + 15289 Clamping Rail length 300 600 1000 Clamping width A 30-220 mm 30-520 mm 30-920 Clamping width A (round material) > Ø 30 mm > Ø 30 mm > Ø 30 mm + Order-No.: 18575 Order-No.: 15289 Clamping Rail length 300 600 1000 Clamping width A (Step side) 70-160 mm 70-460 mm 70-860 mm Order-No.: 19392 Note: Clamping widths reduced by use of facing jaws! + + + Order-No.: 17093 Order-No.: 17897 Order-No.: 20767 Order-No.: 20766 Variable adjustment of Clamping Rails Note: Positioning withserration 2 mm! Order-No.: 16736 Clamping Rail length 300 600 1000 pitch A (clamping rails) 160-180 mm 160-480 mm 40-880 mm

Application Examples 33 Clamping Rail System SL 120 Clamping Rail SL 120 1. setting on rotating table Clamping Rail SL 120 1. setting Grip clamping raw material Clamping Rail SL 120 1. setting on Horizontal BAZ Clamping Rail SL 120 1. setting on Horizontal BAZ

34 Clamping Rail System SL 80 The modular Clamping Rail System SL 08

35 0 Clamping Rail System SL 80

36 Clamping Rail System SL 80 The modular Clamping Rail System SL 80 Compact, modular structural form Clamping forces up to 24 kn Conventional and Gripclamping possilble Pairing accuracy 0,03 mm Due to exact serration rails continuously coupleable High precision, ground and hardened functional surfaces fastening bores M10 for ZeroClamp Zeropoint-System Pitch S 200 mm and grid angles / pallets (R 40/50 mm) Easy clamping using a torque wrench. torque (Nm) 6,0 12,0 17,5 25 clamping force (kn) 5 10 15 20 Simple adjustement quick changing jaws ruler for quick positioning jaws on upper surface

The modular Clamping Rail System SL 80 Spannschiene SL 080 Positioning jaws with serration 2 mm Fixation jaw with side clamps fastening bores for adapting clamping bolts 12M10 37 Clamping Rail System SL 80 Length 260 mm incl. 2 support plates (Clamping on 1 pot) Length in mm 260 400 500 600 Order-No.: 13834 13833 14269 13408

38 Clamping Rail System SL 80 Product Range Clamping Rail System SL 80 Pull-down Jaw 26 jaw width 26 mm threads for adapting facing jaws Order-No.: 13930 Pull-down Jaw 26 DUO jaw width 26 mm for clamping 2 workpieces threads for adapting facing jaws Order-No.: 13934 Pull-down Jaw 40 / 80 jaw width 26 mm threads for adapting facing jaws Order-No.: 13411 / 14274 Parallel Jaw 48 jaw width 48 mm threads for adapting facing jaws Order-No.: 13410 Parallel Jaw 80 jaw width 80 mm threads for adapting facing jaws Order-No.: 14536

Product Range Clamping Rail System SL 80 Fixed Jaw 26 jaw width 26 mm threads for adapting facing jaws 39 Clamping Rail System SL 80 Order-No.: 14369 Fixed Jaw 48 jaw width 48 mm threads for adapting facing jaws Order-No.: 13412 Fixed Jaw 80 jaw width 80 mm threads for adapting facing jaws Order-No.: 14280 Impress Jaw 80P jaw width 80 mm for clamping raw parts form-closed Order-No.: 13936 Base Jaw 80 jaw width 80 mm for adapting soft jaws Order-No.: 14131

40 Clamping Rail System SL 80 Product Range Clamping Rail System SL 80 Top Jaw ALU 80 jaw witdh 80 mm for self producing individual jaws Order-No.: 14134 Top Jaw Steel 80 jaw witdh 80 mm for self producing individual jaws Order-No.: 14346 Facing Jaw ALU 48 jaw witdh 58 mm facing jaw for parallel jaw for self producing individual jaws Order-No.: 14586 Facing Jaw ALU 80 jaw witdh 90 mm facing jaw for parallel jaw for self producing individual jaws Order-No.: 14590 Facing Jaw Steel 48 jaw witdh 58 mm facing jaw for parallel jaw for self producing individual jaws Order-No.: 14584

Product Range Clamping Rail System SL 80 Facing Jaw Steel 80 jaw witdh 90 mm facing jaw for parallel jaw for self producing individual jaws 41 Clamping Rail System SL 80 Order-No.: 14588 Grip-Facing Jaw 26 / 48 jaw width 26 / 48 mm facing jaw with grip inserts HM-Facing Jaw 26 / 48 jaw width 26 / 48 mm facing jaw carbide coated Size 26 48 P 48 N F Grip-facing jaw Order-No.: 14482 14565 14480 Carbide coated jaw Order-No.: 14371 14576 14364 48 P = Vorsatzbacke einsetzbar auf Parallelspannbacke 48 N F = Vorsatzbacke einsetzbar auf Niederzubacke und Festbacke Carbide Coated-Facing Jaw 80 jaw width 80 mm for clamping parallel surfaces for a better frictional connection Order-No.: 14373 Grip facing jaw 80 jaw witdth 80 mm for clamping raw surfaces Order-No.: 14484 Facing Jaw serrated jaw width 80 mm for Parallel Jwa 80 and Fixed Jaw 80 for clamping raw parts Order-No.: 17010

42 Clamping Rail System SL 80 Product Range Clamping Rail System SL 80 Magnetic strips width 74 mm magnetic fixation and positioning Size = width / height 74/10 74/15 74/20 74/25 74/30 Order-No.: 14189 13575 14312 14314 14121 Magnetic strips width 94 mm magnetic fixation side positioning Size = width / height 94/10 94/15 Order-No.: 14006 13576 Cross Connector 80 jaw width 080 mm For adaption the clamping rail 90 with variable Pitch S positioning the jaws with exact serration 2 mm Order-No.: 15421

Product Range Clamping Rail System SL 80 Workpiece Stop fixed 43 Clamping Rail System SL 80 Order-No.: 14119 Workpiece Stop adjustable Order-No.: 14120 Workpiece Stop magnetic Order-Nr.: 14116

44 Application Examples Clamping Rail System SL 80 2 Clamping rails on grid-plate Machining a monocast part on Horizontal machining centre 2 Clamping rails on a tombstone Machining a monocast part on Horizontal machining centre 2 Clamping rails on a tombstone Machining a monocast part on Horizontal machining centre Clamping Rails on a base unit Machning round parts on a vertical machining centre 4 Clamping rails on a tombstone Machining on Horizontal machining centre 2 Clamping rails on a tombstone Machining a monocast part on Horizontal machining centre

Application Examples 45 Clamping Rail System SL 80 Clamping Rails on dividing head Multipart clamping with a fourth Axis on Vertical machining centre Clamping Rails on Base Unit Clamping of complex parts 2 clamping rails on a base unit Machning plates on a vertical machining centre Clamping rail on a base unit Multipart clamping on Vertical machining centre Clamping Rails on Tombstone Clamping of complex parts Clamping rail on a base unit Multipart clamping on Vertical machining centre

46 The mechanical Dividing Head Dividing Head

47 Dividing Head

48 Dividing Head Dividing Head Dividing Head Dividing manually or using the machine spindle Positive interlocking, mechanical Clamping force 1000 Nm Division 144 x 2,5 Little weight (approx. 30kg), easy handling Fast changeover time using the zeropoint system Order-No.: 13030

Dividing Head 49 For extension as fourth axis for 3-axis machines. Changeover time < 20 min. Higher productivity in multi-side machining. No additional drive required. Maintenance an vibration free. External setting-up of the clamping beams. Component clamping using clamping beams or directly on the dividing head. Dividing Head air connection coupling G1/4 on backside mechanical drive Indexing 144 x 2,5 clamping pot 120 mm with indexation Supplied with clamping studs on bottom side Function: Lateral movement to one of 12 possible positions. Travel in Z - by 8 mm. This riggers the indexation. Required positioning accuracy ± 0,5 mm in X, Y, Z. Move in a circular path with R=25 mm in the XY-plane. For this, 30 at the input equals 2,5 at the outout. Rotation can be in either sense. Travel in Z + by 8 mm to index the dividing spindle again.

50 Dividing Head Product Range Thrust bearing for dividing head Dividing Head Bearing to adjust the clamping blocks High support moment Supplied with clamping studs Order-No.: 14430 Clamping Rail SL 120 with double sided serration complete jaw programm usable minor pivoting radius delivery including adapter Order-No.: 18081 Clamping block (unmachined) Size = Block length mm 400 500 600 800 Order-No.: 15022 15024 15026 15028 Connection geometry unmachined Supplied with: Locating pin and shaft for thrust bearing. Clamping block (machined) Size = Block length mm 400 500 600 Order-No.: 15183 15184 15185 Connection geometry machined for double-sided taking of clamping rails Supplied with: Locating pin and shaft for thrust bearing. Clamping block ( Spanntöpfen 120 mm) Size = Block length mm 600 special versions Order-No.: 15239 on request with 6 integral clamping pots 120 mm with Indexation Supplied with: Locating pin and shaft for thrust bearing.

Application Examples 51 Dividing Head withsk 40 Adaption additional axis on Horizontal BAZ (5-side machining in one setting) Dividing Head Dividing Head with clamping block Fourth axis on Vertical BAZ Dividing Head with clamping rail fourth axis on Vertical BAZ with Clamping rail system SL 80 (Machining of 28 workpieces)

52 Automation and Monitoring Automation and Monitoring Controll-Units for monitoring Control-units are available for a manual or an automated application. The following functions can be controlled or monitored. - status monitoring locked / unlocked - status monitoring planned assets - blow-out function (cleaning function) - link to machine control unit (only automated version) - sealing air (only automated version)

Automation and Monitoring 53 Automation and Monitoring Control-System and Automation For automation several functions are controllable or usable for monitoring. Sensor technology (digital / analog) is arbitrary. The following functions are controllable: - status monitoring locked / unlocked - status monitoring planned assets - blow-out function (cleaning function) - link to machine control unit

All rights for Design, Photos and Texts with the publlisher ZeroClamp GmbH. Subject to alterations without prior notice! Printed in Germany. ZeroClamp GmbH Wadlhausen 14 D- 82057 Icking Tel: +49 (0) 81 78-90 99 80 Fax: +49 (0) 81 78-90 99 82 9 info@zeroclamp.com www.zeroclamp.com