600W Single Output with FC Function HR-600 series Jameco SKU Number: 2100961 SECIFICATION MODEL OUTUT INUT ROTECTION SAFETY & EMC (Note 4) OTHERS NOTE DC OLTAGE RATED CURRENT CURRENT RANGE RATED OWER HR-600-3.3 HR-600-5 HR-600-7.5 HR-600-12 HR-600-15 HR-600-24 HR-600-36 HR-600-48 RILE & NOISE (max.) Note.2 100mp-p 100mp-p 100mp-p 120mp-p 150mp-p 150mp-p 200mp-p 240mp-p OLTAGE ADJ. RANGE OLTAGE TOLERANCE Note.3 LINE REGULATION LOAD REGULATION SETU, RISE TIME HOLD U TIME (Typ.) OLTAGE RANGE FREQUENCY RANGE OWER FACTOR (Typ.) EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT OERLOAD OER OLTAGE TEM. COEFFICIENT IBRATION SAFETY STANDARDS WITHSTAND OLTAGE ISOLATION RESISTANCE HARMONIC CURRENT Note.5 EMI CONDUCTION & RADIATION EMS IMMUNITY MTBF DIMENSION ACKING 3.3 5 7.5 12 15 24 36 48 120A 120A 80A 53A 43A 27A 17.5A 13A 0 ~ 120A 0 ~ 120A 0 ~ 80A 0 ~ 53A 0 ~ 43A 0 ~ 27A 0 ~ 17.5A 0 ~ 13A 396W 600W 600W 636W 645W 648W 630W 624W 2.8 ~ 3.8 4.3 ~ 5.8 6.8 ~ 9 10.2 ~ 13.8 13.5 ~ 18 21.6 ~ 28.8 28.8 ~ 39.6 40.8 ~ 55.2 2.0% 2.0% 2.0% 1.0% 1.0% 1.0% 1.0% 1.0% 0.5% 0.5% 0.5% 0.3% 0.3% 0.2% 0.2% 0.2% 1.0% 1.0% 1.0% 0.5% 0.5% 0.5% 0.5% 0.5% 1000ms, 50ms/230AC 16ms/230AC 2500ms, 50ms/115AC at full load 16ms/115AC at full load 85 ~ 264AC 120 ~ 370DC 47 ~ 63Hz F>0.94/230AC 78.5% 82% 8.5A/115AC 35A/115AC <1.2mA / 240AC F>0.99/115AC at full load 5A/230AC 70A/230AC 105 ~ 135% rated output power 87% 88% 88% 88% 89% 89% rotection type : Constant current limiting, recovers automatically after fault condition is removed 3.96 ~ 4.62 6 ~ 7 9.4 ~ 10.9 14.4 ~ 16.8 18.8 ~ 21.8 30 ~ 34.8 41.4 ~ 48.6 57.6 ~ 67.2 rotection type : Shut down o/p voltage, re-power on to recover 80 5 (TSW1)detect on heatsink of power transistor OER TEMERATURE 90 5 (TSW2) detect on heatsink of power doide for 3.3,5,7.5 ; 100 5 (TSW2) detect on main power output choke for others rotection type : Shut down o/p voltage, recovers automatically after temperature goes down FUNCTION DC OK SIGNAL SU turn on : 3.3 ~ 5.6 ; SU turn off : 0 ~ 1 WORKING TEM. -30 ~ +70 (Refer to output load derating curve) WORKING HUMIDITY 20 ~ 90% RH non-condensing ENIRONMENT STORAGE TEM., HUMIDITY -40 ~ +85, 10 ~ 95% RH 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TU EN60950-1 approved I/-O/:3KAC I/-FG:1.5KAC O/-FG:0.5KAC I/-O/, I/-FG, O/-FG:100M Ohms / 500DC / 25 Compliance to EN55022 (CISR22) Class B Compliance to EN61000-3-2,-3 / 70% RH Compliance to EN61000-4-2,3,4,5,6,8,11, EN50204, EN55024, EN61000-6-2, heavy industry level, criteria A 140.6K hrs min. MIL-HDBK-217F (25 ) 218*105*63.5mm (L*W*H) 1.5Kg;8pcs/13Kg/1.34CUFT File Name:HR-600-SEC 2009-07-28
600W Single Output with FC Function HR-600 series Jameco SKU Number: 2100961 Mechanical Specification Case No. 977A Unit:mm 152.4 32.8 Air flow direction 8.2 10 I/ 1 2 3 63.5 20.75 4-M4 L=6 1 2 3 4 5 6 O/ 11 9.2 1 2 3 4 105 218 152.4 32.8 CN100 LED SR1 (o ADJ.) 12max. 8-M4 L=4 (Both Sides) 18max. 38.3 12.5 63.5 AC Input Terminal in No. Assignment DC Output Terminal in No. Assignment in No. Assignment in No. Assignment 1 AC/L 1~3-2 AC/N 4~6 + 3 FG Connector in No. Assignment(CN100) : HRS DF11-4D-2DS or equivalent in No. 1 2 3 4 Assignment DC-OK GND +S -S Mating Housing HRS DF11-4DS or equivalent Terminal HRS DF11-**SC or equivalent Block Diagram EMI I/ FILTER ACTIE INRUSH CURRENT LIMITING RECTIFIERS & FC OWER SWITCHING RECTIFIERS & FILTER WM fosc : 70KHz +S + - -S FG O.T.. FC CONTROL O.L.. WM CONTROL DETECTION CIRCUIT O.T.. O... DC OK Derating Curve Output Derating S Input oltage Ta = 25 125 100 100 90 80 80 70 LOAD (%) 50 20 LOAD(%) 60 50 40-30 0 10 20 30 40 50 60 65 70 AMBIENT TEMERATURE ( ) (HORIZONTAL) 90 100 125 135 155 264 INUT OLTAGE () 60Hz File Name:HR-600-SEC 2009-07-28
600W Single Output with FC Function HR-600 series MODEL:HR-600-24 OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 RILE & NOISE 1: 150 mp-p (Max ) I/: 230AC O/:FULL LOAD 1: 116 mp-p (Max ) 2 OUTUT OLTAGE ADJUST RANGE CH1:21.6 ~ 28.8 I/: 230 AC I/: 115 AC O/:MIN LOAD 20.29 20.29 ~ ~ 30.46 30.46 / 230 AC / 115 AC 3 OUTUT OLTAGE TOLERANCE 1: 1 %~ -1 % (Max) I/: 100 AC / 264 AC O/:FULL/ MIN LOAD 1: 0.2 %~ -0.2 % 4 LINE REGULATION 1: 0.2 %~ -0.2 % (Max) I/: 100 AC ~ 264 AC O/:FULL LOAD 1: 0.05 %~ -0.05 % 5 LOAD REGULATION 1: 0.5 %~ -0.5 % (Max) I/: 230 AC O/:FULL ~MIN LOAD 1: 0.08 %~ -0.08 % 6 SET U TIME 230AC: 115 AC: 1000 2500 ms (Max) ms (Max) I/: 230 AC I/: 115 AC O/:FULL LOAD 230AC/ 115AC/ 541 1082 ms ms 7 RISE TIME 230AC: 50 ms (Max) I/: 230 AC 230AC/ 23 ms 115AC: 50 ms (Max) I/: 115 AC 115AC/ 23 ms O/:FULL LOAD 8 HOLD U TIME 230AC: 115AC: 16 16 ms (TY) ms (TY) I/: 230 AC I/: 115 AC O/:FULL LOAD 230AC/ 115AC/ 21 16 ms ms 9 OER/UNDERSHOOT TEST < +5% I/: 230 AC O/:FULL LOAD 10 DYNAMIC LOAD 1: 2400 mp-p I/: 230 AC O/:FULL /Min LOAD 90%DUTY/1KHZ TEST: < 5 % 1581 mp-p Model: HR-600-24 Test Report 1 / 6
600W Single Output with FC Function HR-600 series INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 INUT OLTAGE RANGE 85AC~264 AC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3= 97 HIGH-LINE+15%=300 O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF ) TEST: OK 51 ~264 2 INUT FREQUENCY RANGE 47HZ ~63 HZ OSC I/: 100 AC ~ 264 AC O/:FULL~MIN LOAD TEST: OK 3 OWER FACTOR 0.94 / 230 AC(TY) I/: 230 AC F= 0.957 / 230 AC 0.99 / 115 AC(TY) I/: 115 AC O/:FULL LOAD F= 0.998 / 115 AC 4 EFFICIENCY 88% (TY) I/: 230 AC 88.7 % O/:FULL LOAD 5 INUT CURRENT 230/ 5 A (TY) I/: 230 AC I = 3.34 A/ 230 AC 115/ 8.5 A (TY) I/: 115 AC I = 6.64 A/ 115 AC O/:FULL LOAD 6 INRUSH CURRENT 230/ 70 A (TY) I/: 230 AC I = 61 A/ 230 AC 115/ 35 A(TY) I/: 115 AC I = 31 A/ 115 AC COLD START O/:FULL LOAD 7 LEAKAGE CURRENT < 1.2 ma / 240 AC I/: 264 AC O/:Min LOAD L-FG: 0.9 ma N-FG: 0.8 ma ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 OER LOAD ROTECTION 105 %~ 135 % I/: 230 AC I/: 115 AC O/:TESTING 2 OER OLTAGE ROTECTION CH1:30~ 34.8 I/: 230 AC I/: 115 AC O/:MIN LOAD 3 OER TEMERATURE ROTECTION SEC: TSW1: 80 + 5 detect on heatsink of power transistor TSW2: 100 + 5 detect on heatsink of power diode 4 SHORT ROTECTION SHORT EERY OUTUT 1 HOUR I/: 230 AC O/:FULL LOAD I/: 264 AC O/:FULL LOAD 117 %/ 230 AC 117 %/ 115 AC Constant current limiting, recovers automatically after fault condition is removed 32.76 / 230 AC 32.72 / 115 AC Shut down Re- power ON O.T.. Active Shut down o/p voltage, recovers automatically after temperature goes down Constant current limiting, recovers automatically after fault condition is removed Model: HR-600-24 Test Report 2 / 6
600W Single Output with FC Function HR-600 series CONTROL FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 DC OK SIGNAL SU turn on : 3.3 ~ 5.6 ; SU turn off : 0 ~ 1 I/: 230 AC O/:FULL LOAD 2 REMOTE SENSE >0.5 I/: 230 AC O/:FULL LOAD 3 FAN ON/OFF control test ---- I/: 230 AC O/:TESTING SU turn on : 5.191 SU turn off : 0 0.5 > 28.1%LOAD FAN ON < 25.18 %LOAD FAN OFF Model: HR-600-24 Test Report 3 / 6
600W Single Output with FC Function HR-600 series ENIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 TEMERATURE RISE TEST MODEL:HR-600-24 1. ROOM AMBIENT BURN-IN: 1 HRS I/: 230AC O/: FULL LOAD Ta= 29.2 2. HIGH AMBIENT BURN-IN: 2 HRS I/: 230AC O/: FULL LOAD Ta= 58.4 NO osition /N ROOM AMBIENT Ta= 29.2 HIGH AMBIENT Ta=58.4 1 LF1 TR-385 32.8 60.0 2 BD1 30A/800 US30KB80R 42.4 69.5 3 L3 TR854 40.1 68.1 4 Q1 IRF460A 20A/500 33.5 66.8 5 D1 BYC10-600 10A/600 34.3 73.8 6 C5 470u/400 105 30*45 MXG 56.3 61.0 7 C18 100u/35 L7Kh 8*11.5 YXF 33.0 63.5 8 CN2 TSW1 90 49.8 64.7 9 C61 330u/25 L7Kh 8*16 YXG 54.7 60.9 10 U1 CM6800GI 47.6 61.7 11 T1 TF1821 40.7 84.8 12 T2 TR-435 44.7 60.5 13 Q3 IRF460A 20A/500 TO247 41.9 81.8 14 Q100 MBR20H100CT 20A/100 38.4 82.7 15 L100 TR859 39.2 76.4 16 C106 1000u/35 UL10Kh 12.5*20 ZLH 34.7 70.1 17 C150 47u/50 L5Kh 6.3*11 YXF 34.8 75.1 18 RG1 RG L7812C 1.0A/12 33.2 71.8 19 C152 47u/50 L5Kh 6.3*11 YXF 38.2 67.8 20 CN102 TSW2 90 38.4 66.7 21 C231 100U/10 KY 34.9 62.2 22 C251 22u/50 L5Kh 5*11 KY 52.9 62.5 23 C235 22u/50 L5Kh 5*11 KY 29.2 60.5 24 Q103 BY32E-200 20A/200 TO220 52.9 80.4 2 OER LOAD BURN-IN TEST 1 HOUR ( MIN ) 3 LOW TEMERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/: 230 AC O/: 116 % LOAD I/: 230 AC O/:100 % LOAD Ta= -35 TEST:OK TEST:OK 4 HIGH HUMIDITY HIGH TEMERATURE HIGH OLTAGE TURN ON TEST 5 TEMERATURE COEFFICIENT AFTER 12 HOURS IN CHAMBER ON CONTROL 50 6 IBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave I/: 272 AC O/:FULL LOAD Ta= 50 HUMIDITY= 95 %R.H + 0.03 %(0~50 ) I/: 230 AC O/:FULL LOAD (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle (4) Acceleration:5G (5) Test Time:1 hour in each axis (X.Y.Z) (6) TEST:OK + 0.004 %(0~50 ) TEST:OK Model: HR-600-24 Test Report 4 / 6
600W Single Output with FC Function HR-600 series SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 WITHSTAND OLTAGE I/-O/: 3 KAC/min I/-O/: 3.6 KAC/min I/-O/: 6.33 ma I/-FG: 1.5 KAC/min I/-FG: 1.8 KAC/min I/-FG: 5.38 ma O/-FG: 0.5 KAC/min O/-FG: 0.6 KAC/min O/-FG: 4.21 ma 2 ISOLATION RESISTANCE I/-O/:500DC>100MΩ I/-FG: 500DC>100MΩ O/-FG:500DC>100MΩ I/-O/: 500 DC I/-FG: 500 DC O/-FG: 500 DC /70%RH I/-O/: 26.4 GΩ I/-FG: 19 GΩ O/-FG: 30 GΩ 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 4 AROAL TU: Certificate NO :R 50153202 UL: File NO :E183223 40 A / 2min / 70%RH 11 mω E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 HARMONIC EN61000-3-2 CLASS A CLASS D 2 CONDUCTION EN55022 CLASS B 3 RADIATION EN55022 CLASS B 4 E.S.D EN61000-4-2 INDUSTRY AIR:8K / Contact:4K I/: 230 AC/50HZ O/:FULL LOAD I/: 230 AC (50HZ) O/:FULL/50% LOAD I/: 230 AC (50HZ) O/:FULL LOAD I/: 230 AC/50HZ O/:FULL LOAD ASS ASS Test by certified Lab ASS Test by certified Lab CRITERIA A 5 E.F.T EN61000-4-4 INDUSTRY INUT: 2K 6 SURGE IEC61000-4-5 INDUSTRY L-N :2K L,N-E:4K I/: 230 AC/50HZ O/:FULL LOAD I/: 230 AC/50HZ O/:FULL LOAD CRITERIA A CRITERIA A 7 Test by certified Lab & Test Report repare M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 CAACITOR LIFE CYCLE HR-600-24 :SUOSE C 106 IS THE MOST CRITICAL COMONENT I/: 230AC O/:FULL LOAD Ta= 25 LIFE TIME= 2024763 HRS I/: 230AC O/:FULL LOAD Ta= 50 LIFE TIME= 232873.8 HRS 2 MTBF MIL-HDBK-217F NOTICES2 ARTS COUNT TOTAL FAILURE RATE: 140.6K HRS Model: HR-600-24 Test Report 5 / 6
600W Single Output with FC Function HR-600 series COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 ower Transistor ( D to S) or (C to E) eak oltage Q3 Rated SW20N60C3 :20.7A/600 2 Diode eak oltage Q100 Rated FME-220B :20A/150 Q103 Rated BY32E-200 :20A/200 3 Input Capacitor oltage C5 Rated 470u/400 105 I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2) Output Short I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2)Output Short I/:High-Line +3 = 267 O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 446 (2) 512 (1) 101 (2) (1) (2) 108 152 154 (1) 377.5 (2) 380.4 (3) 380.5 4 Control IC oltage Test U1 Rated CM6800GI:10~20 I/:High-Line +3 = 267 O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 14.292 (2) 14.532 (3) 14.532 5.F.C Transistor ( D to S) or (C to E) eak oltage Q1 Rated IRF460A 20A/500 I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2) Output Short (1) (2) 470 424 DATE SAMLE TEST RESULT TESTER AROAL 2009/3/17 RD SAMLE ASS SANFORD SU INCENT TSENG 2009/6/22 RODUCT SAMLE W0904A29 ASS SANFORD SU INCENT TSENG 2003/12/12 A50-F023 Model: HR-600-24 Test Report 6 / 6