The Duraflex Diamond Suite range of profiles are premium products that are attractive, sturdy and offer trouble free performance.

Technical Manual

Introduction On behalf of the UK Window Group we would like to thank you for choosing our products and trust we can continue to grow a mutually beneficial trading relationship going forward. The UK Window Group, part of the Masco Corporation, is the largest manufacturer of PVCu windows and doors in the UK. Vertically integrated, the business consists of a state of the art extrusion plant, window, door and glass fabrication businesses and an independent national network of installers that provide the New Build market with unrivalled levels of support and expertise. The UK Window Group has over 25 years experience developing and manufacturing window and door systems - its record of product performance, accreditation and operational standards second to none. Through commitment to research and constant product development, the company has attained all the accreditations and services available through leading UK bodies and institutions. Theses include BSI (British Standards Institution), BBA & Kite Mark (British Board of Agrement) and many others SBD, BFRC etc This enables us to provide 10 year guarantees on the extruded profile, on fabricated windows and doors and on double glazing manufactured by UK Window Group businesses and a 2 year guarantee on ironmongery. In addition to the product standards which specify minimum requirements under the above certifications, the UK window Group controls its operations through compliance with international standards ISO14001 (Environmental Management System for extruded product) and ISO9001 (Quality/ Business Management Systems for manufacture) Ensuring trouble free and sustainable performance of our products is a major focus. Through ongoing testing and analysis we examine and simulate a host of environmental and physical factors. These include accelerated weathering, impact resistance, artificial ageing, weather performance and resistance to intrusion. We are also committed to ensure that the sustainable, ecological status of our products is promoted and that the BRE 35 year life expectancy and A/A+ rating are embraced. We take a leading role in promoting a greener PVCu construction and have engineered out harmful components and processes in manufacture and promoting recovery for end of life products We believe that it is because of these reasons that the specifications laid out in this technical manual provide you with the best choice of products currently available and that the investment in research and technology ensures a consistency of manufacture and product performance unrivalled in the UK. The Duraflex Diamond Suite range of profiles are premium products that are attractive, sturdy and offer trouble free performance. Duraflex Ltd. 2010

Accreditations Duraflex is committed to ensuring our product range achieves all relevant standards and incorporates a program every year to keep testing up to date. New products introduced are also incorporated into our test and accreditation program. Assessment report Numbers 1576 and 2662. The Duraflex Diamond suite 65mm & 70mm Tilt and Turn, Casement windows and Residential doors. BSEN12608:2003 KM12894 REPLACED 7413. Specification for white PVC -U extruded hollow profiles with heat welded corner joints for plastic windows. Duraflex 65mm Diamond Suite window system. Certificate No. 04/4902. Duraframe Cavity Closer. BSEN12608:2003 KM12894 Specification for white PVC -U extruded hollow profiles with heat welded corner joints for plastic windows. Duraflex 70mm Diamond Suite window system. REPLACED 7413. Windows simulated and achieve a range of widow energy ratings (wers) from A to E. Duraflex Diamond system also achieves U values from the current building regulations ranging from 2.0 W/m²k to a value of 1.3 W/m²k. BS 7950 KM33502 Specification for enhanced security performance of windows for domestic applications. Duraflex 65mm casement and tilt & turn. FM10093 BSI Registered. Quality Management System. BSENISO 9001:2008. BS 7950 KM33502 Specification for enhanced security performance of windows for domestic applications. Duraflex 70mm casement and tilt & turn. EMS 514848 BSI Registered. Enviromental Management System BSENISO 14001:2004. PAS23 KM79769 Specification for performance of domestic residential doorsets. Secured By Design Police Initiative. PAS24 KM79769 Specification for enhanced security performance of domestic residential doorsets. BPF Windows Group provide codes of practice, guidelines & recommendations for windows, doors & conservatories. Duraflex Ltd. 2010

Introduction to Duraflex - Duraflex is one of the largest extruders of PVCU profile for the window industry in the UK. We supply House Builders, Developers, Local Authorities and Housing Associations through a nationwide network of Installers. - Backed by over twenty years of PVCU extrusion experience in the window and door sector, Duraflex created the ideal environment for innovative product design, quality production, reliable logistics and all the necessary customer support services. - Completed in 2004, Duraflex are based at a state of the art, purpose built factory in Tewkesbury that consists of the office, factory and warehouse. Duraflex are now the largest single site extruder of hollow PVCU profile in the UK. - Staffed by people who understand the specialist needs of the industry means Duraflex are able to provide customers with continually evolving products and services to meet the exacting demands of the changing marketplace. - Duraflex prides itself on its commitment to its staff and believes that investment in training in all areas of the business is vital; this brings benefits for not only the company but also the individual concerned. As part of a continual improvement philosophy Duraflex conducts in house NVQ training for all staff, amongst other Initiatives. Duraflex Ltd. 2010

Section 1.0 Casement Windows

Casement Index 1.1 Size Limitations 1.2 Fire Egress Minimum Requirements 1.3 Reinforcement Specifications 1.4 General Arrangements 1.4.1 Section - A Head Ventilation 1.4.2 Section - B Outer Frame - Sash 1.4.3 Section - C Standard Cill Options 1.4.4 Section - D Sash - Mullion - Sash 1.4.5 Section - E Sash - Mullion - Fixed Light 1.4.6 Section - F Sash - Transom - Fixed Light 1.4.7 Section - G Outer Frame 1.4.8 Section - H Sash - Flying Mullion - Sash 1.4.9 Dummy Sashes Dummy Sash fitting recommendations 1.5 Window Weights Casement Window Duraflex Ltd. 2010

1.1 Size Limitations Size limitations for the Casement Windows are indicated below Top Hung Min Size = 380mm Wide x 380mm High Max Size = 1250mm Wide x 1250mm High Side Hung Min Size = 400mm Wide x 400m High Max Size = 700mm Wide x 1350mm High Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. The diagram opposite indicates minimum fixed light transom drops when applied to: Outer Frame - Transom & Transom - Transom. These sizes are based on intermediate outer frames and welded transoms. The same sizes would also apply to minimum widths between mullions. Casement Window Duraflex Ltd. 2010

1.2 Fire Egress Minimum Requirements Below are the minimum basic frame sizes required to achieve a 450mm clear opening. Note: To meet the current Building Regulations the window should have an unobstructed openable area that is at least 0.33m² and at least 450mm high and 450mm wide. 640mm dimension indicates overall outer frame size. 605mm dimension indicates outer frame edge to mullion centre line (based on 63mm wide mullion). Casement Window Duraflex Ltd. 2010

1.3 Reinforcement Specification Outer Frame Head of all frames where the width exceeds 1250mm. Jambs to be fully reinforced when coupled to another product and on all Bows and Bays. Transom / Mullions All mechanically jointed section to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing onto it, that is longer than 600mm. Sash All members that require an Egress or Easy clean friction hinge. Side Hungs, all members exceeding 800mm. Top Hungs, all members exceeding 800mm. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Casement Window Duraflex Ltd. 2010

1.4 General Arrangements The following section shows typical cross sectional details through a standard side hung next to top hung over fixed window as indicated in the diagrams below. The design of the Windows below have been created to best show the majority of the cross sections available. * denotes section details are mirrored Sections references for standard Casement Window G Mock Horn sash detail available as shown Sections references for Flying Mullion Casement Window H Casement Window Duraflex Ltd. 2010

1.4 Alternative Outer Frame Options Casement window frames can be manufactured using either of the sections detailed below. For drawing purposes this section of the manual has been produced depicting the Intermediate Outer Frame - 6001 6000 Slim Outer Frame 6001 Intermediate Outer Frame 6002 Large Outer Frame Casement Window Duraflex Ltd. 2010

1.4.1 Section - A Head Ventilation Duravent = Steel Profile = Aluminium Profile Ventilation Path Drainage Path Intermediate Outer Frame (with Vent) & 15mm Add-On Inside Inside Duravent - 9107, Duravent Internal Support - 9108, Outer Frame - 6001, Titon XS 13 Ventilator (Inside) - flat grill (Outside), Outer Frame Reinforcement - 3570s, Internally Glazed Sash - 6060, Sash Reinforcement - 3573s, 28mm Bevelled Bead - 5851 UK Newbuild 2010 G 15mm Add-On - 1633, Outer Frame - 6001, Titon XS 13 Ventilator, Outer Frame Reinforcement - 3570s, Internally Glazed Sash - 6060, Sash Reinforcement - 3573s, 28mm Bevelled Bead - 5851 Casement Window

1.4.1 Section - A Head Ventilation = Steel Profile = Aluminium Profile Ventilation Path Drainage Path Large Outer Frame (with Vent) Intermediate Outer Frame (without Vent) Inside Outside Outer Frame - 6002, Titon XS 13 Ventilator, Outer Frame Reinforcement - 3569s, Internally Glazed Sash - 6060, Sash Reinforcement - 3573s, 28mm Bevelled Bead - 5851 G Outer Frame - 6001, Outer Frame Reinforcement - 3570s, Internally Glazed Sash - 6060, Sash Reinforcement - 3573s, 28mm Bevelled Bead - 5851 UK Newbuild 2010 Casement Window

1.4.2 Section - B & B* Outer Frame - Sash Section B* is a mirror image of section B Inside Outside = Steel Profile = Aluminium Profile Outer Frame - 6001, Outer Frame reinforcement - 3570s, Internally Glazed Sash - 6060, Sash Reinforcement - 3573s, 28mm Bevelled Bead - 5851, G Casement Window Duraflex Ltd. 2010

1.4.3 Section - C Standard Cill Options Sash = Steel Profile = Aluminium Profile Ventilation Path Drainage Path Inside Outside Fixed G Bevelled Bead - 5851, Internally Glazed Sash - 6060, Sash Reinforcement - 3573s, Outer Frame - 6001, Outer Frame Reinforcement - 3570s, 85mm Stub Cill - 3680, 150mm Cill - 3640, 180mm Cill - 2182, * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Casement Window

1.4.4 Section - D Sash - Mullion - Sash Inside Outside = Steel Profile = Aluminium Profile Mullion - 6030 Mullion reinforcement - 3739s Internally Glazed Sash - 6060 Sash Reinforcement - 3573s 28mm Bevelled Bead - 5851 G Casement Window Duraflex Ltd. 2010

1.4.5 Section - E Sash - Mullion - Fixed Light Inside Outside = Steel Profile = Aluminium Profile Mullion - 6031 Mullion reinforcement - 3739s Internally Glazed Sash - 6060 Sash Reinforcement - 3573s 28mm Bevelled Bead - 5851 G Casement Window Duraflex Ltd. 2010

1.4.6 Section - F Sash - Transom - Fixed Light Inside Outside = Steel Profile = Aluminium Profile = Drainage Path Transom - 6031 Transom reinforcement - 3739s Internally Glazed Sash - 6060 Sash Reinforcement - 3573s 28mm Bevelled Bead - 5851 G Casement Window Duraflex Ltd. 2010

1.4.7 Section - G Outer Frame Inside Outside = Steel Profile = Aluminium Profile Outer Frame - 6001 Outer Frame Reinforcement - 3570s 28mm Bevelled Bead - 5851 G Casement Window Duraflex Ltd. 2010

1.4.8 Section - H Sash - Flying Mullion - Sash Inside Outside = Steel Profile = Aluminium Profile Sash - 6060 Sash Reinforcer - 3573s Mullion - 6030 Mullion Reinforcer - 3739s Flying Mullion Spacer - 3076 28mm Bevelled Bead - 5851 H Casement Window Duraflex Ltd. 2010

1.4.9 Dummy Sashes Dummy Sash Fitting Recommendations UK Newbuild 2010 Casement Window

1.4.9 Dummy Sashes Dummy Sash Fitting Recommendations UK Newbuild 2010 Casement Window

1.5 Window Weights Casement Weights (Un-Glazed) Height (mm) 1500 11 11 12 12 15 15 16 16 16 17 26 26 27 27 28 31 32 32 33 33 33 1350 10 10 11 11 14 14 14 15 15 15 24 24 25 25 26 29 29 30 30 31 31 1200 9 9 10 10 12 13 13 13 14 14 22 22 23 23 24 26 27 27 28 28 29 1050 8 8 9 9 11 11 12 12 13 13 20 20 21 21 22 24 24 25 25 26 26 900 7 8 8 9 10 10 11 11 11 12 18 18 19 19 20 22 22 22 23 23 24 750 6 7 7 8 9 9 9 10 10 11 16 16 17 17 18 19 20 20 20 21 21 600 5 6 6 7 7 8 8 9 9 9 14 14 15 15 16 17 17 17 18 18 19 Casement Weights (Glazed) Note:- All weights are in Kg These weights have been calculated based on the following specification. Intermediate Outer Frame Partially Reinforced (Steel) Standard 150mm Cill Glazing based on 4-20 - 4 Sealed unit These weights are approximate 1500 17 20 23 26 32 36 39 42 45 48 58 61 64 68 71 77 80 83 86 90 93 1350 15 18 21 24 29 32 35 38 41 44 52 55 58 61 64 69 72 75 78 81 84 1200 13 16 19 21 26 29 31 34 36 39 47 49 52 55 57 62 65 67 70 72 75 1050 12 14 16 19 23 25 28 30 32 34 41 43 46 48 50 54 57 59 61 64 66 900 10 12 14 16 20 22 24 26 28 30 36 38 40 42 44 47 49 51 53 55 57 750 9 10 12 14 17 18 20 22 23 25 30 32 33 35 37 40 41 43 45 46 48 600 7 8 10 11 14 15 16 18 19 20 24 26 27 29 30 32 34 35 36 38 39 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 Width (mm) Height (mm) Width (mm) UK Newbuild 2010 Casement Window

Section 2.0 Tilt / Turn Windows

Tilt / Turn Index 2.1 Size Limitations 2.2 Fire Egress Minimum Requirements 2.3 Reinforcement Specification 2.4 General Arrangements 2.4.1 Section - A Head Ventilation - Fixed Light 2.4.2 Section - B Outer Frame - Fixed Light 2.4.3 Section - C Transom - Sash 2.4.4 Section - D Outer Frame - Sash 2.4.5 Section - E Standard Cill Options 2.4.6 Section - F Fixed Light - Mullion - Sash 2.4.7 Section - G Sash - Mullion - Sash 2.4.8 Section - H Head Ventilation 2.4.9 Section - I Sash - Transom 2.4.5 Section - J Standard Cill Options - Fixed 2.5 Window Weights Tilt / Turn Window Duraflex Ltd. 2010

2.1 Size Limitations Size limitations for the Casement Windows are indicated below Tilt / Turn Min Size = 430mm Wide x 610mm High Max Size = 1600mm Wide x 1600mm High Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. Tilt / Turn Window Duraflex Ltd. 2010

2.2 Fire Egress Minium Requirements Below are the minimum basic frame sizes required to achieve a 450mm clear opening. Note: To meet the current Building Regulations the window should have an unobstructed openable area that is at least 0.33m² and at least 450mm high and 450mm wide. In order to achieve a 450mm wide opening the overall window width should be no less than 620mm In order to achieve a 450mm high opening the overall window height should be no less than 600mm Regardless of the minimum frame size required to achieve the 450mm clear opening the overall unobstructed openable area should be no less than 0.33m² e.g 450mm x 750mm minimum. Tilt / Turn Window Duraflex Ltd. 2010

2.2 Fire Egress Minimum Requirements SECTION A To meet the current building regulations the window should have an unobstructed openable area that is at least 0.33m2 and at least 450mm high and 450mm wide. Below are the minimum basic frame sizes required to achieve the 0.33m2 area required by the building regulations. With a minimum Height or Width at 450mm. Then the opposing clear opening dimension should be 750mm to achieve the 0.33m2 total area. Fig. 1 Indicates the overall minimum frame sizes requirement to achieve the Egress opening on a short wide window. Fig. 2 Indicates the overall minimum frame sizes to achieve the Egress opening on a tall narrow window. SECTION A 750 886 450 586 FIG. 1 FIG. 2 SECTION B SECTION B UK Newbuild 2010 750 908 450 608 Tilt / Turn Window

2.3 Reinforcement Specification Outer Frame Head of all frames where the width exceeds 1250mm. Jambs to be fully reinforced when coupled to another product and on all bows and bays. All members that require hinge fixing. Transom / Mullions All mechanically jointed sections to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing on to it, that is longer than 600mm. All members that require hinge fixings. Sash All widths. All jambs exceeding 700mm. Note:- all reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will then allow the reinforcing to be pushed past the weld sprue while it is still soft. Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Tilt / Turn Window Duraflex Ltd. 2010

2.4 General Arrangements The following section shows typical cross sectional details through a Tilt / Turn window as indicated in the diagram below. The design of the window below has been created to best show the majority of the cross sections available Tilt / Turn Window Duraflex Ltd. 2010

2.4.1 Section - A Head Ventilation - Fixed Light Duravent = Steel Profile = Aluminium Profile Ventilation Path Drainage Path Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Duravent - 9107, Duravent Internal Support - 9108, Outer Frame - 6002, Titon XS 13 Ventilator (Inside) - flat grill (Outside), Outer Frame Reinforcement - 3569s, 28mm Bevelled Bead - 5851 Outer Frame - 6002, Titon XS 13 Ventilator, Outer Frame Reinforcement - 3569s, 28mm Bevelled Bead - 5851 UK Newbuild 2010 Tilt / Turn Window

2.4.2 Section - B & B* Outer Frame - Fixed Light Section B* is a mirror image of section B Inside Outside = Steel Profile = Aluminium Profile Outer Frame - 6002, Outer Frame Reinforcement - 3569s, 28mm Bevelled Bead - 5851, Tilt / Turn Window Duraflex Ltd. 2010

2.4.3 Section - C & C* Transom - Sash Section C* is a mirror image of section C Inside Outside = Steel Profile = Aluminium Profile = Drainage Path Transom - 6032, Transom Reinforcement - 3571s, Tilt / Turn Sash 6064, Tilt / Turn Sash Reinforcer - 3577s, 28mm Bevelled Beads - 5851 Tilt / Turn Window Duraflex Ltd. 2010

2.4.4 Section - D & D* Outer Frame - Sash Section D* is a mirror image of section D Inside Outside = Steel Profile = Aluminium Profile Outer Frame - 6002, Outer Frame Reinforcer - 3569s, Tilt / Turn Sash 6064, Tilt / Turn Sash Reinforcer - 3577s, 28mm Bevelled Bead - 5851 Tilt / Turn Window Duraflex Ltd. 2010

2.4.5 Section - E & J Standard Cill Options Sash = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Fixed Light Tilt / Turn Sash - 6064, Tilit / Turn Sash Reinforcer - 3577s, Outer Frame - 6002, Outer Frame Reinfiorcer - 3569s 28mm Bevelled Bead - 5851, 85mm Stub Cill - 3680, 150mm Cill - 3640, 180mm Cill - 2182, * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Tilt / Turn Window

2.4.6 Section - F & F* Fixed Light - Mullion - Sash Section F* is a mirror image of section F Inside Outside = Steel Profile = Aluminium Profile Mullion - 6032, Mullion Reinforcer - 3571s, Tilt / Turn Sash 6064, Tilt / Turn Sash Reinforcer - 3577s, 28mm Bevelled Beads - 5851 Tilt / Turn Window Duraflex Ltd. 2010

2.4.7 Section - G Sash - Mullion - Sash Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Tilt / Turn Sash - 6064, Tilit / Turn Sash Reinforcer - 3577s, Mullion - 6032, Mullion Reinforcer - 3571s 28mm Bevelled Bead - 5851, Outside UK Newbuild 2010 Tilt / Turn Window

2.4.8 Section - H Head Ventilation - Sash Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Large Outer Frame (with Vent) Large Outer Frame (without Vent) Duravent - 9107, Duravent Internal Support - 9108, Titon XS 13 Ventilator (Inside) - flat grill (Outside), Outer Frame - 6002, Outer Frame Reinforcement - 3569s, Tilt / Turn Sash - 6064, Tilt / Turn sash Reinforcer - 3577s 28mm Bevelled Bead - 5851 UK Newbuild 2010 Outer Frame - 6002, Titon XS 13 Ventilator, Outer Frame Reinforcement - 3569s, 28mm Bevelled Bead - 5851 Tilt / Turn Window

2.5 Window Weights Glazed & Un-Glazed Due to the various number of design options available for Tilt / Turn windows, we have shown window weights, both glazed and un-glazed, based on a metre square area and to the design below. Un - Glazed = 17.5 Kg / m2 Glazed = 30.3 Kg / m2 Note:- These weights have been calculated based on the following specification. Large Outer Frame Partially Reinforced Steel Standard 150mm Cill Glazing based on 4-20 - 4 Sealed unit These weights are approximate Tilt / Turn Window Duraflex Ltd. 2010

Section 3.0 Residential Doors

Residential Doors Index 3.1 Size Limitations 3.2 Reinforcement Specification 3.3 General Arrangements 3.3.1 Section - A Head Ventilation (Open In & Out Doors) 3.3.2 Section - B Standard Door Jamb with optional 15 & 30mm Add-On 3.3.3 Section - C Door Mid Rail 3.3.4 Section - D Standard Cill Options 3.3.4.1 Section - D Low P.V.C.U Threshold Options 3.3.4.2 Section - D Disability Threshold Options 3.4 Disability Access Requirements 3.5 Door Weights Residential Doors Duraflex Ltd. 2010

3.1 Size Limitations Size limitations for the Residential Door are indicated below. Minimum Width = 600mm, Minimum Height = 1800mm Maximum Width = 1000mm, Maximum Height = 2160mm Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. Residential Doors Duraflex Ltd. 2010

3.2 Reinforcement Specification Outer Frame All jamb and cill members adjacent to the door sash. Meeting rail to be fully reinforced. Transom / Mullions All mechanically jointed section to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing onto it, that is longer than 600mm. Sash All members on all occasions. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Residential Doors Duraflex Ltd. 2010

3.3 General Arrangements The following section shows typical cross sectional details through a standard residential door as indicated in the diagram below. The design of the door below has been created to best show the majority of the cross sections available. For Coupling and add-on options please refer to the French Door Section 4. Residential Doors Duraflex Ltd. 2010

3.3.1 Section - A Head Ventilation (Open Out Doors) Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent - 9107, Duravent Internal Support - 9108, Titon XS 13 Ventilator, Large Outer Frame - 6002, Outer Frame Reinforcer - 3569s, Externally Opening Door Sash - 6066, Door Sash reinforcer - 3574s, 28mm Bevelled Bead - 5851 Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Inside Outside UK Newbuild 2010 Residential Doors

3.3.1 Section - A Head Ventilation (Open In Doors) Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent - 9107, Duravent Internal Support - 9108, Titon XS 13 Ventilator Large Outer Frame - 6002, Outer Frame Reinforcer - 3569s, Internally Opeining Door Sash - 6065, Door Sash reinforcer - 3574s, 28mm Bevelled Bead - 5851 Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Inside Outside UK Newbuild 2010 Residential Doors

3.3.2 Section - B & B* Standard Door Jamb with Optional 15 & 30mm Add-On Section B* is a mirror image of section B Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Profile Descriptions & Part No.s O/I Large Outer Frame - 6002 Outer Frame Reinforcer - 3569s Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066, Door Sash Reinforcer - 3574s, 15mm Add-On - 1633, 30mm Add-On - 2322, 28mm Bevelled Bead - 5851, Outside O/O UK Newbuild 2010 Residential Doors

3.3.3 Section - C Door Mid-Rail Inside Outside = Steel Profile = Aluminium Profile = Drainage Path Door Mid Rail - 6036, Mid Rail Reinforcer - 3572s 28mm Bevelled Beads - 5851, Residential Doors Duraflex Ltd. 2010

3.3.4 Section - D Standard Cill Options O/I O/O Large Outer Frame - 6002, Outer Frame Reinforcer - 3569s, Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3574s, 28mm Bevelled Bead - 5851, 85mm Stub Cill - 3680, 150mm Cill - 3640, 180mm Cill - 2182 * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Outside UK Newbuild 2010 Residential Doors

3.3.4.1 Section - D Low P.V.C.U Threshold Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path O/I O/O Slim Outer Frame - 6000, Outer Frame Reinforcer - 3576s, Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3574s, 28mm Bevelled Bead - 5851, 85mm Stub Cill - 3680, 150mm Cill - 3640, 180mm Cill - 2182 * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Residential Doors

3.3.4.2 Section - D Disability Threshold Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside O/I Outside O/O Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066, Door Sash Reinforcer - 3574s, Disability Threshold - 3877, Seal Carrier - 3879, Bubble Seal - 3589, Weather Bar - 3586, 28mm Bevelled Bead - 5851, 85mm Stub Cill - 3680, 150mm Cill - 3640, 180mm Cill - 2182, * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Residential Doors

3.4 Door Weights Reidential Door Weights (Un-Glazed) Height (mm) 1800 24.1 24.8 25.5 26.1 26.8 27.5 28.1 28.8 29.4 1900 25.1 25.8 26.4 27.1 27.8 28.4 29.1 29.8 30.3 2000 26.1 26.7 27.4 28.1 28.7 29.4 30.1 30.7 31.3 2100 27.0 27.7 28.4 29.0 29.7 30.4 31.0 31.7 32.2 2160 27.6 28.3 28.9 29.6 30.3 30.9 31.6 32.3 32.8 600 650 700 750 800 850 900 950 1000 Width (mm) Residential Door Weight (Glazed) Height (mm) Note:- 1800 34.1 36.3 38.4 40.6 42.7 44.9 47.1 49.2 50.9 1900 35.8 38.0 40.3 42.5 44.8 47.1 49.3 51.6 53.4 2000 37.4 39.8 42.1 44.5 46.9 49.2 51.6 53.9 55.8 2100 39.1 41.5 44.0 46.5 48.9 51.4 53.8 56.3 58.3 2160 40.1 42.6 45.1 47.6 50.2 52.7 55.2 57.7 59.7 600 650 700 750 800 850 900 950 1000 Width (mm) All weights are in Kg These weights have been calculated based on the following specification. Large Door Outer Frame, Fully Reinforced (Steel), Standard 150mm Cil. Glazing based on 4-20 - 4 Sealed unit. These weights are approximate Residential Doors Duraflex Ltd. 2010

Section 4.0 French Doors

French Doors Index 4.1 Size Limitations 4.2 Reinforcement Specification 4.3 General Arrangements 4.3.1 Section - A Head Ventilation (Open In & Open Out) 4.3.2 Section - B Side Panel Coupling (10mm Aluminium) 4.3.3 Section - C Mid - Rail 4.3.4 Section - D Side Panel Coupling (10mm Aluminium) 4.3.5 Section - E Standard Cill Options 4.3.5.1 Section - E Low P.V.C.U Threshold Options 4.3.5.2 Section - E Disability Threshold Options 4.3.6 Section - F Sash - Flying Mullion - Sash 4.3.7 Section - G Side Light Coupling Detail (P.V.C.U) 4.3.8 Section - H Door Outer Frame 4.4 Door Weights French Doors Duraflex Ltd. 2010

4.1 Size Limitations Size limitations for the French Door are indicated below. Minimum Width = 950mm, Minimum Height = 1800mm Maximum Width = 2000mm, Maximum height = 2160mm Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. French Doors Duraflex Ltd. 2010

4.2 Reinforcement Specification Outer Frame All jamb and cill members adjacent to the door sash. Meeting rail to be fully reinforced. Transom / Mullions All mechanically jointed section to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing onto it, that is longer than 600mm. Sash All members on all occasions. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. French Doors Duraflex Ltd. 2010

4.3 General Arrangements The following section shows typical cross sectional details through a French Door as indicated in the diagram below. The design of the door below has been created to best show the majority of the cross sections available French Doors Duraflex Ltd. 2010

4.3.1 Section - A Head Ventilation (Open In Doors) Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent - 9107, Duravent Internal Support - 9108, Titon XS 13 Ventilator, Large Outer Frame - 6002, Outer Frame Reinforcer - 3569s, Internally Opening Door Sash - 6065, Door Sash reinforcer - 3574s, 28mm Bevelled Bead - 5851 Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Inside Outside UK Newbuild 2010 French Doors

4.3.1 Section - A Head Ventilation (Open Out Doors) Duravent = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent - 9107, Duravent Internal Support - 9108, Titon XS 13 Ventilator (Inside) - flat grill (Outside), Large Outer Frame - 6002, Outer Frame Reinforcer - 3569s, Externally Opeining Door Sash - 6066, Door Sash reinforcer - 3574s, 28mm Bevelled Bead - 5851 Large Outer Frame (With Vent) Large Outer Frame (Without Vent) Inside Outside UK Newbuild 2010 French Doors

4.3.2 Section - B Side Panel Coupling (10mm Aluminium) = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside O/I Profile Descriptions & Part No.s Internally Glazed Sash - 6060, Sash Reinforcer - 3573s, Large Outer Frame - 6002, Outer Frame Reinforcer - 3569s, 10mm Aluminium Coupler - 3082, Coupler Cappings - 3038, Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066, Door Sash Reinforcer - 3574s, 28mm Bevelled Bead - 5851, Outside O/O Outside UK Newbuild 2010 French Doors

4.3.3 Section - C Door Mid-Rail Inside Outside = Steel Profile = Aluminium Profile = Drainage Path Door Mid Rail - 6036, Mid Rail Reinforcer - 3572s 28mm Bevelled Beads - 5851, French Doors Duraflex Ltd. 2010

4.3.4 Section - D Side Panel Coupling (10mm Aluminium) = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside O/I Large Outer Frame - 6002, Outer Frame Reinforcer - 3569s, 10mm Aluminium Coupler - 3082, Coupler Cappings - 3038, Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066, Door Sash Reinforcer - 3574s, 28mm Bevelled Bead - 5851, Outside O/O UK Newbuild 2010 French Doors

4.3.5 Section - E Standard Cill Options O/I O/O Large Outer Frame - 6002, Outer Frame Reinforcer - 3569s, Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3574s, 28mm Bevelled Bead - 5851, 85mm Stub Cill - 3680, 150mm Cill - 3640, 180mm Cill - 2182 * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Outside UK Newbuild 2010 French Doors

4.3.5.1 Section - E Low P.V.C.U Threshold Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path O/I O/O Slim Outer Frame - 6000, Outer Frame Reinforcer - 3576s, Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3574s, 28mm Bevelled Bead - 5851, 85mm Stub Cill - 3680, 150mm Cill - 3640, 180mm Cill - 2182 * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 French Doors

4.3.5.2 Section - E Disability Threshold Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside O/I Outside O/O Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066, Door Sash Reinforcer - 3574s, Disability Threshold - 3877, Seal Carrier - 3879, Bubble Seal - 3589, Weather Bar - 3586, 28mm Bevelled Bead - 5851, 85mm Stub Cill - 3680, 150mm Cill - 3640, 180mm Cill - 2182, * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 French Doors

4.3.6 Section - F Sash - Flying Mullion - Sash = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Profile Descriptions & Part No.s O/I O/I Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3574s, Flying Mullion - 6035, Flying Mullion Reinforcer - 3071, Flying Mullion End Cap - 3070, 28mm Bevelled Bead - 5851, Outside Flying Mullion End Cap - 3070 O/O O/O UK Newbuild 2010 French Doors

4.3.7 Section - G Side Light Coupling Detail (P.V.C.U) = Steel Profile = Aluminium Profile Ventilation Path Draiange Path O/I Inside Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066, Door Sash Reinforcer - 3574s, Large Outer Frame - 6002, Large Outer Frame Reinforcer - 3569s, Intermediate Outer Frame - 6001, Intermediate Outer Frame Reinforcer - 2207s, Internally Glazed Sash - 6060 Internally Glazed Sash Reinforcer - 3573s, 28mm Bevelled Bead - 5851, H - Coupler - 1569 Outside O/O UK Newbuild 2010 Outside French Doors

4.3.8 Section - H Door Outer Frame = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Internally Opening Door Sash - 6065, Externally Opening Door Sash - 6066, Door Sash Reinforcer - 3574s, Large Outer Frame - 6002, Outer Frame Reinforcer - 3569s, 28mm Bevelled Bead - 5851, O/I Outside O/O UK Newbuild 2010 French Doors

4.4 Door Weights Door Weights (Un-Glazed) French Door Weight (Un-Glazed) Side Panel (Un-Glazed) Height (mm) 2100 46.6 47.6 48.6 49.6 50.6 51.6 52.6 21.9 23.4 24.9 26.4 27.9 29.4 30.9 2050 45.7 46.7 47.7 48.7 49.7 50.7 51.7 21.5 23 24.5 26 27.5 29 30.5 2000 44.9 45.8 46.8 47.8 48.8 49.8 50.8 21 22.5 24 25.5 27 28.5 30 1950 44.0 45.0 46.0 46.9 47.9 48.9 49.9 20.6 22.1 23.6 25.1 26.6 28.1 29.6 1900 43.1 44.1 45.1 46.1 47.1 48.1 48.1 20.2 21.7 23.2 24.7 26.2 27.7 29.2 1850 42.2 43.2 44.2 45.2 46.2 47.2 48.2 19.7 21.2 22.7 24.2 25.7 27.2 28.7 1800 41.3 42.3 43.3 44.3 45.3 46.3 47.3 19.3 20.8 22.3 23.8 25.3 26.8 28.3 1200 1300 1400 1500 1600 1700 1800 300 400 500 600 700 800 900 Width (mm) Door Weigths (Glazed) Note:- All weights are in Kg French Door Weight - (Glazed) Side Panel (Glazed) These weights have been calculated based on the following specification. Large Door Outer Frame Fully Reinforced (Steel) Standard 150mm Cill Glazing based on 4-20 - 4 Sealed unit These weights are approximate Height (mm) 2100 74.7 79.5 84.2 89 93.7 98.5 103.2 30.6 36.3 41.9 47.5 53.1 58.7 64.4 2050 73.1 77.7 82.4 87 91.7 96.3 101 30 35.5 41 46.5 52.1 57.6 63.1 2000 71.4 76 80.5 85.1 89.6 94.2 98.7 29.3 34.8 40.2 45.6 51 56.4 61.8 1950 69.8 74.2 78.7 83.1 87.6 92 96.5 28.7 34 39.3 44.6 49.9 55.2 60.6 1900 68.1 72.5 76.8 81.2 85.5 89.9 94.2 28 33.2 38.5 43.7 48.9 54.1 59.3 1850 66.5 70.7 75 79.2 83.5 87.7 91.9 27.4 32.5 37.6 42.7 47.8 52.9 58 1800 64.8 69 73.1 77.3 81.4 85.5 89.7 26.7 31.7 36.7 41.7 46.8 51.8 56.8 1200 1300 1400 1500 1600 1700 1800 300 400 500 600 700 800 900 Width (mm) UK Newbuild 2010 French Doors

Section 5.0 Sliding Patio Doors

Patio Door Index 5.1 Size Limitations 5.2 Reinforcement Specifications 5.3 General Arrangements 5.3.1 Section - A Head Ventilation 5.3.2 Section - B Mid Rail 5.3.3 Section - C Standard Cill Options 5.3.4 Section - D Fixed Pane Jamb - Interlock 5.3.5 Section - E Slider Jamb 5.3.6 Section - F 3 & 4 Pane Adaptor 5.4 Window Weights Patio Doors Duraflex Ltd. 2010

5.1 Size Limitations Size limitations for the sliding patio door are indicated below. 2 - Pane Sliding Patio O X Min Width 1600mm - Min Height 1800mm Max Width 3048mm - Max Height 2400mm 3 - Pane Sliding Patio O X O Min Width 2400mm - Min Height 1800mm Max Width 4590mm - Max Height 2400mm 4 - Pane Sliding Patio O X X O Min Width 3200mm - Min Height 1800mm Max Width 4820mm - Max Height 2400mm Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. Patio Doors Duraflex Ltd. 2010

5.2 Reinforcement Specification Outer Frame All jamb and cill members adjacent to the door sash. Meeting rail to be fully reinforced. Transom / Mullions All mechanically jointed section to be fully reinforced with a continuous length of reinforcing. Welded sections to be reinforced on all lengths over 800mm, this includes cruciform joints. Any section which has an opening sash closing onto it, that is longer than 600mm. Sash All members on all occasions. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft Foil Products All members on all occasions. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Patio Doors Duraflex Ltd. 2010

5.3 General Arrangements The following section shows typical cross sectional details through standard 2, 3 & 4 Pane Patio Doors as indicated in the diagrams below. Patio Doors Duraflex Ltd. 2010

5.3.1 Section - A Head Ventilation = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Duravent - 9107, Duravent Internal Support - 9108, 15mm Add - On - 1633, Titon XS 13 Ventilator, Patio Door Outer Frame - 3601, Outer Frame Reinforcer - 3722s, Threshold / Frame Cover - 3602, Channel Infill - 3685, Patio Door Sash - 4600, Door Sash Reinforcer - 3799s, 28mm Bevelled Bead 5855, Inside Outside Inside Outside UK Newbuild 2010 Patio Doors

5.3.1 Section - A Head Ventilation Inside Outside Patio Door Outer Frame - 3601, Outer Frame reinforcer - 3722s, Threshold / Frame Cover - 3602, Channel Cover - 3685, Patio Door Sash - 4600, Door Sash reinforcer - 3799s 28mm Bevelled Bead - 5855 Patio Doors = Steel Profile = Aluminium Profile Duraflex Ltd. 2010

5.3.2 Section - B Mid-Rail Inside Outside Profile Descriptions & Part No.s Patio Door Mid-Rail - 3606, 28mm Bevelled Bead - 5855 = Steel Profile = Aluminium Profile Patio Doors Duraflex Ltd. 2010

5.3.3 Section - C Standard Cill Options = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Outside Slider 28mm Bevelled Bead - 5855, Patio Door Sash - 4600, Door Sash Reinforcer - 3799s, Patio Door Outer Frame - 3601 Outer Frame Reinforcer - 3722s Threshold / Frame Cover - 3602, Stainless Steel Track - 3686, Fixed Panel Spacer - 3675, Frame Cover Strip - 3562, 85mm Stub Cill - 3680, 150mm Cill - 3640, 180mm Cill - 2182, * 225mm Cill - By Others (34mm Base Height) Please use suitable packing to ensure cill sits squarely to frame. UK Newbuild 2010 Patio Doors

5.3.4 Section - D & D* Fixed Pane Jamb - Interlock Section D* is a mirror image of section D = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Patio Outer Frame - 3601, Outer Frame Reinforcer - 3722s, Thrshold / Frame Cover - 3602, Fixed Panel Spacer - 3675, Patio Door Sash - 4600, Door Sash Reinforcer - 3799s, Aluminium Interlock - 3608, Interlock Cover - 3603, 28mm Bevelled Bead - 5855, Outside UK Newbuild 2010 Patio Doors

5.3.5 Section - E Slider Jamb Inside = Steel Profile = Aluminium Profile Outside Patio Door Outer Frame - 3601, Outer Frame reinforcer - 3722s, Threshold / Frame Cover - 3602 Patio Door Sash - 4600, Door Sash reinforcer - 3799s 28mm Bevelled Bead - 5855 Patio Doors Duraflex Ltd. 2010

5.3.6 Section - F 3 & 4 Pane Adaptor = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside Patio Door Sash - 4600, Door Sash Reinforcer - 3799s, 3 & 4 Pane Adaptor - 3623, 3 & 4 Pane Adaptor Trims - 3621, 3 & 4 Pane Adaptor End Moulding - 3622, 28mm Bevelled Beads - 5855, Outside UK Newbuild 2010 Patio Doors

5.4 Door Weights Note:- All weights are in Kg These weights have been calculated based on the following specification. Standard Patio Outer Frame Fully Reinforced (Steel) Standard 150mm Cill Glazing based on 4-20 - 4 Sealed unit These weights are approximate Patio Door Weights (Un-Glazed) Height (mm) 2400 43.6 46.3 48.9 63.0 65.6 68.3 70.9 85.0 87.7 90.3 93.0 2250 41.8 44.5 47.1 60.4 63.1 65.7 68.4 81.7 84.4 87.0 89.7 2100 40.0 42.6 45.3 57.9 60.5 63.2 65.8 78.4 81.1 83.7 86.4 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500 4800 Width (mm) Patio Door Weights (Glazed) Height (mm) 2400 113.4 129.4 145.4 172.8 188.7 204.7 220.7 248.1 264.1 28 0.1 296.1 2250 106.8 121.8 136.9 162.6 177.7 192.7 207.8 233.5 248.6 263.7 278.7 2100 100.0 114.3 128.4 152.5 166.6 180.7 194.9 219.0 233.1 24 7.2 261.4 1800 2100 Patio Doors 2400 2700 3000 3300 Width (mm) Duraflex Ltd. 2010 3600 3900 4200 4500 4800

Section 6.0 Bi Fold Doors

Bi - Fold Doors Index 6.1 Size Limitations 6.2 Reinforcement Specification 6.3 General Arrangements 6.3.1 Section - A Head with Ventilation 6.3.2 Section - B Hinge Jamb with Optional 15 & 30mm Add-On 6.3.3 Section - C Bi - Fold Mullion (Internal Hinge) 6.3.4 Section - D Master Door Flying Mullion 6.3.5 Section - E Bi - Fold Mullion (External Hinge) 6.3.6 Section - F Head without Ventilation 6.3.7 Section - G Master Door Leaf Lock Jamb with Optional 15 & 30mm Add-On 6.3.8 Section - H Frame Jamb with Mandatory 15mm or Optional 30mm Add-On 6.3.9 Section - I Standard Cill Option 6.4 Door Weights Bi-Fold Doors Duraflex Ltd. 2010

6.1 Size Limitations Size limitations for the Bi - Fold Doors are indicated below:- Scheme 330 & 321 Min Width = 2050mm - Max Width = 2763mm Scheme 440 & 431 Min Width = 2700mm - Max Width = 3655mm Scheme 550, 532 & 541 Min Width = 3400mm - Max Width = 4565mm Max Height = 2400mm Note - the above sizes are exclusive of add-on and cill Alternative sizes outside of the minimum and maximum sizes can be manufactured, however this may effect your guarantee. Bi-Fold Doors Duraflex Ltd. 2010

6.2 Reinforcement Specification Outer Frame All members on all occasions. Using heavy duty reinforcement sections. Sashes All members on all occasions. Using heavy duty reinforcement sections. Foil Products All members on all occasions. Using heavy duty reinforcement sections. Note:- All reinforcing members must be continuous, with the exception of cruciforms where the vertical member should be the continuous and the horizontal broken. Reinforcing of welded joints must be carried out immediately after welding. This will the allow the reinforcing to be pushed pass the weld sprue while it is still soft. Note:- Steel sections can be used as shown. Alternative steel sections may be used upon approval from the UK Window Group. Bi-Fold Doors Duraflex Ltd. 2010

6.3 General Arrangements The following section shows typical cross sectional details through a standard Bi - Fold door as indicated in the diagram below. The design of the doors have been created to best show the majority of the cross sections available. Scheme 321 Scheme 330 Scheme 431 Scheme 440 H Scheme 532 Scheme 541 Scheme 550 UK Newbuild 2010 Bi-Fold Doors

6.3.1 Section - A Head (with Ventilation) Top Guide Track - 3106 Door Outer Frame - 6002 Outer Frame Reinforcer - 3882s Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3880s, 28mm Bevelled Bead - 5851, Note:- Ventialtion occurs in every other sash = Steel Profile = Aluminium Profile Ventilation Path Bi-Fold Doors Duraflex Ltd. 2010

6.3.2 Section - B & B* Hinge Jamb with Optional 15 & 30mm Add-On Section B* is a mirror image of section B Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead - 5851 Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3880s Door Outer Frame - 6002 Outer Frame Reinforcer - 3882s 15mm Add On - 1633 30mm Add On - 2322 Outside Note:- 15 & 30mm Add - Ons can be added to both jambs. UK Newbuild 2010 Bi-Fold Doors

6.3.3 Section - C Bi - Fold Mullion (Internal Hinge) Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead - 5851 Externally Opening Door Sash - 6066 Door Sash Reinforcement - 3880s Bi - Fold Mullion - T.B.C Bi - Fold Mullion End Cap - 3109 Bi - Fold Mullion End Cap - 3109 Outside UK Newbuild 2010 Bi-Fold Doors

6.3.4 Section - D Master Door Flying Mullion Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead - 5851 Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3880s Flying Mullion - 6035 Flying Mullion Reinforcement - 3071 Flying Mullion End Cap - 3110 Outside UK Newbuild 2010 Flying Mullion End Cap - 3110 Bi-Fold Doors

6.3.5 Section - E Bi - Fold Mullion (External Hinge) Inside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead - 5851 Externaly Opening Door Sash - 6066 Door Sash Reinforcer - 3880s Bi - Fold Mullion - T.B.C Bi - Fold Mullion End Cap - 3109 Bi - Fold Mullion End Cap - 3109 Outside UK Newbuild 2010 Bi-Fold Doors

6.3.6 Section - F Head (without Ventilation) Top Guide Track - 3106 Door Outer Frame - 6002 Outer Frame Reinforcer - 3882s Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3880s, 28mm Bevelled Bead - 5851, = Steel Profile = Aluminium Profile Bi-Fold Doors Duraflex Ltd. 2010

6.3.7 Section - G Master Door Leaf Lock Jamb with optional 15 & 30mm Add-On = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside 28mm Bevelled Bead - 5851 Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3880s Door Outer Frame - 6002 Outer Frame Reinforcer - 3882s 15mm Add On - 1633 30mm Add On - 2322 Outside Note:- 15 & 30mm Add - Ons can be added to both jambs. UK Newbuild 2010 Bi-Fold Doors

6.3.8 Section - H Frame Jamb with Mandatory 15mm or Optional 30mm Add-On Mandatory Add-On only occurs on Schemes 440 = Steel Profile = Aluminium Profile Ventilation Path Draiange Path Inside 28mm Bevelled Bead - 5851 Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3880s Door Outer Frame - 6002 Outer Frame Reinforcer - 3882s 15mm Add On - 1633 30mm Add On - 2322 H Outside Note:- 15 & 30mm Add - Ons can be added to both jambs. UK Newbuild 2010 Bi-Fold Doors

6.3.9 Section - I Standard Cill Option Inside Outside = Steel Profile = Aluminium Profile Ventilation Path Draiange Path 28mm Bevelled Bead - 5851 Externally Opening Door Sash - 6066 Door Sash Reinforcer - 3880s Door Outer Frame - 6002 Outer Frame reinforcer - 3882s Bi - Fold Track - 3108 38mm internal Bay Trim - 3585 UK Newbuild 2010 Bi-Fold Doors

6.4 Door Weights Door Weights (Un-Glazed) Height (mm) 1800 91.1 96.3 101.6 106.8 128.0 133.2 154.4 159.6 164.8 1900 94.4 99.6 104.8 127.0 132.2 137.4 159.6 164.8 170.0 2000 97.7 102.9 108.1 131.2 136.4 141.6 164.8 170.0 175.2 2100 100.9 106.1 111.4 135.4 140.7 145.9 170.0 175.2 180.4 2200 104.2 109.4 114.6 139.7 144.9 150.1 175.1 180.4 185.6 2300 107.5 112.7 117.9 143.9 149.1 154.3 180.3 185.5 190.8 2400 110.7 115.9 121.1 148.1 153.3 158.5 185.5 190.7 195.9 2100 2400 2700 3000 3300 3600 3900 4200 4500 Width (mm) Door Weights (Glazed) Note:- All weights are in Kg These weights have been calculated based on the schemes 330, 440 & 550 as shown in the diagrams. All doors are fully reinforced with the standard 3108 track / Cill at the bottom. Glazing has been based on the standard 4mm - 20mm - 4mm Sealed Unit. Weights are approximate Height (mm) 1800 135.8 150.2 164.7 179.1 203.6 218.1 242.6 257.0 271.5 1900 142.0 157.1 172.2 197.8 212.9 228.0 253.6 268.7 283.8 2000 148.3 163.9 179.6 206.5 222.2 237.8 264.7 280.4 296.1 2100 154.5 170.8 187.1 215.1 231.4 247.7 275.7 292.0 308.3 2200 160.7 177.6 194.6 223.8 240.7 257.6 286.8 303.7 320.6 2300 167.0 184.5 202.0 232.4 249.9 267.5 297.8 315.4 332.9 2400 173.2 191.3 209.5 241.1 259.2 277.3 308.9 327.0 345.2 2100 2400 2700 3000 3300 3600 3900 4200 4500 Width (mm) UK Newbuild 2010 Bi-Fold Doors

Section 7.0 Ancillary Profiles & Components

7.0 Ancillary Profiles Index 7.1 Ancillary Components 7.2 Structural Components 7.3 General Arrangements 7.3.1 Detail - A 135 Degree Bay Pole 7.3.2 Detail - B 120 Degree Bay Pole 7.3.3 Detail - C 90 Degree Bay Pole 7.3.4 Detail - D Variable Angle Bay Pole 7.3.5 Detail - E 135 Degee Bay Pole (Alternative) 7.3.6 Detail - F 90 Degree Bay Pole (Alternative) Ancillary Profiles & Components Duraflex Ltd. 2010

O O O O 7.1 Ancillary Components Ancillary Mouldings Arched Head Mechanical Joint Components 3903 Run up block. 3904 Locking wedge. PO1159 (White) Po1206 (Brown) Po 3906 dhc/lo (Tan) Drainage Cover PVC-U White/foil both sides Cill Connectors 3916AI - W 3916AI - GO 3916AI - BM 3916AI - RB White Gold Oak Mahogany Rosewood 3665 65mm Slim Transom Block 3666 65mm Intermediate Transom Block 3667 65mm Midrail Transom Block Note : Drawings not to scale. Internally glazed white foil 3918AI - GOW Golden oak / white 3918AI - BMW Mahogany / white 3918AI - RBW Rosewood / white P5303 Midrail Fixing Lug Aluminium 3823 150mm Straight cill connector. Externally glazed white/foil 3917AI - GOW Golden oak /white 3917AI - BMW Mahogany / white 3917AI - RBW Rosewood / white 2572 Mech' Fixing Lug Aluminium 3824 150mm 90 external cill connector. French Door Components Frame Extensions 15mm 15mm 3825 150mm 135 cill connector. 3826 150mm 150 cill connector. 3071 Screw ported Re-enforcer For use with 3070 & 3077. 3070DDE -W (White) -BN (Brown) LO - (Golden Oak) -C (Cream) Double Door End Cap PVC-U For Use With: 6035/6535 1633 15mm Frame Extender PVC-U 20mm 3891 Leg Adaptor PVC-U 1497 Leg Adaptor PVC-U Mock Sash Components 30mm 2322 30mm Frame Extender PVC-U For Use With: 35mm Georgian Bar. 3892 Leg Adaptor PVC-U 3901 Finger bolt. 3m 5m 3902 Finger bolt keep. 3827 150mm 90 internal cill connector. Refurb Low Threshold French Casement 3836 Plant on sash 3960 Plant on sash horn 3839 Corner moulding 20mm 3088 20mm PVC-U Georgian Bar 3849 20mm PVC-Usnap on Georgian Bar 28mm 3646 24.5 Ramp. 3905RTJ Jointing. Block. 3076 Jointing bar For use with 3070 & 3077. Aluminium Low Threshold 3087 28mm PVC-U Georgian Bar 3850 28mm PVC-Usnap on Georgian Bar 3645 14.5mm Ramp. 3077FWE -W (White) -BN (Brown) LO - (Golden Oak) -C (Cream) French Window End Cap PVC-U For Use With: 6030/6530 Drip Bars 3877 Low Threshold 15mm 70mm 3879 Seal carrier 3897 Threshold Infil. 3767 Drip Bar PVC-U 3586 Weather bar 3589 Bubble seal 3878 Corner Bracket. Note: not included in kits. Nipple head screw (Not sold separately) 3896 Threshold. * If required use as an alternative option to 3877. Note : 3879 Seal carrier, 3589 Seal, 3586 Weatherbar must be used with this threshold. 3778 Weather Bar PVC-U 46mm 31mm 30mm 3586 Weather bar White or gold finish Low Threshold kit part no Single open in 3866LTK Single open out 3867LTK Double in 3868LTK Double out 3869LTK Gold / Anodised silver options available. 3089 Miscellaneous Components Cover Strips Fixing Lugs Featured Chisel 3089 PVC-U Hinge Bridge. 3089bk0215 (215mm) 3089bk0270 (270mm) 3089bk0320 (320mm) 3089bk0420 (420mm) 3089bk0520 (520mm) 3738 Kick plate Aluminum Gold/Silver 3736 Tread plate Aluminium Gold/Silver 1569 Coupling Bar PVC-U 3682 Plasterboard adapter 3656 50mm Cover Strip PVC-U 3657 100mm Cover Strip PVC-U 3658 150mm Cover Strip PVC-U P01609 (250mm) Fixing Lug Steel 3830FL - 98mm 3831FL - 150mm 3832FL - 202mm 3765 65mm Featured Chisel 3593,3594,3595,3082 Duraflex Ltd. 2010