WM1104 Router Bit Display Cabinet Instruction Sheet Phone #: (360) 734-3482 Online Tech Support: tech-support@shopfox.biz Web: www.shopfox.biz Shipment 1 Inventory Shipment 1: Cabinet... 1 Plexiglass Door... 1 Plexiglass Door w/lock... 1 Keys (ship between styrofoam boards)... 2 Box 1... 1 Figure 1. Router display shipping carton. Lock Box 1 Keys Figure 3. Shipping location of box 1 and keys. Figure 2. Plexiglass door panels with pre-installed lock. #15014KN COPYRIGHT MAY, 2012 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China
Long Wire Pegs Sign Base Assembly Short Wire Pegs Box 1 (Inside Shipment 1, Figures 4 5): Sign Base Assembly... 1 Long Wire Pegs... 72 Short Wire Pegs... 16 Double Ended Connectors... 8 Single Ended Connectors... 8 Sign Panel... 1 Box 2... 1 Box 2 Connectors Display Panel Figure 4. Box 1 contents. Double-Ended Connector Single-Ended Connector Figure 5. Types of connectors. Wall Brackets Hardware Wide Mounting Brackets Hex Wrench 5mm Feet M8-1.25 x 14 Mounting Brackets Box 2 (Inside Box 1, Figure 6): Wall Brackets... 2 Wide Mounting Brackets... 2 Narrow Mounting Brackets... 2 Hex Wrench 5mm... 1 Feet M8-1.25 x 14... 4 Hardware Button Head Cap Screws M8-1.25 x 14... 24 Phillips Screws M6-1 x 25... 8 Flat Head Screws M5-.8 x 8... 4 Figure 6. Box 2 contents. -2-
Assembly The Router Display Cabinet can be assembled in various configurations and may be stood on the floor or mounted to the wall. Two cabinets may be stacked and the sign base assembly can serve as either a base foot or a marquee. The assembly instructions that follow are for a stacked floor display. Bottom Top Figure 7. Cabinet orientation. Button Head Cap Screw Note: The top and bottom of the cabinet can be identified by the pre-installed door mounting rails. The bottom of the cabinet has a narrower, doubleslider rail. The top has a wider double-channel rail (see Figure 7). To assemble the cabinet, do these steps: 1. Install (4) double-ended connectors to the bottom of the cabinet using (4) M8-1.25 x 14 button head cap screws (see Figure 8). Double-Ended Connectors Double-Ended Connector Figure 8. Double ended connectors installed in bottom of cabinet. 2. Install the sign base assembly on the cabinet bottom (see FIgure 9). NOTE: As with all sheet metal parts, the flexible nature of the material means that mounting holes may not align without applying additional force to the components. This is normal. However, often additional force is unnecessary if you just hand-tighten fasteners during initial assembly, then come back and final-tighten them with a wrench once all components are installed. Figure 9. Install sign base assembly on bottom of cabinet. -3-
3. Secure the sign base assembly using (4) M8-1.25 x 14 button head cap screws, as shown in Figure 10. Figure 10. Securing sign base assembly to cabinet. 4. Install (4) single-ended connectors and secure with (4) M8-1.25 x 14 button head cap screws, as shown in Figure 11. Figure 11. Securing single-ended connectors. 5. Thread the feet into the single-ended connectors, as shown in Figure 12. Figure 12. Threading foot into single-ended connector. -4-
6. With the help of another person, stand the case upright (see Figure 13). 7. Adjust the leveling feet so the cabinet does not rock in any direction and is level. Figure 13. Sign base assembly and cabinet standing. 8. Attach the display panel to the sign base assembly with (4) M5-.8 x 8 flat head screws, as shown in Figure 14. Figure 14. Attaching display panel to sign base assembly. -5-
Runner 9. Slide the door panel (without lock) into the rear channel and slightly flex the plexiglass to seat the runner on the rear rail (see Figure 15). Rear Rail NOTE: Orient the door panel so the lockpin hole is on the lower left side of the door. Lock Pin Hole Figure 15. Right door panel installed. 10. Slide the door panel with the lock into front channel groove and slightly flex the plexiglass to seat the runner on the front rail (see Figure 16). NOTE: Install the left door panel so the lock-pin lines up with the lock-pin hole. Figure 16. Left door panel with lock installed. -6-
11. Lock the cabinet by depressing the spring action on the lock and removing the key when it is horizontal in the lock. We recommend placing and securing the cabinet in its intended location before installing wire hangers or product. This reduces the weight and saves time. Tip: The included wire pegs come in two sizes. We recommend the shorter size be situated towards top of the cabinet. This makes hanging stock more convenient. Figure 17. Cabinet assembly completed. Stacking Cabinets This display cabinet can be stacked with another unit to display more product. To stack cabinets, do these steps: 1. Invert and install the sign base assembly on the top of the second cabinet to act as a sign marquee. 2. With the help of another person, lift the second cabinet onto the completed cabinet and secure it with (4) M8-1.25 x 14 button head cap screws, as shown in Figure 18. Figure 18. Installing double-ended connector and securing top cabinet in place. 3. Install the plexiglass doors as detailed in Steps 8 9 on Page 6. -7-
Cleat Mounted to Stud Mounting Bracket Engaging Wall Mount Bracket M6-1 x 25 Phillips Screw Wall Bracket Secured to Cleat Lag Screw Into Cleat (1 of 2) Figure 19. Cut-away view of mounting bracket and wall mount installation on cabinet. Mounting Cabinets The display cabinet is HEAVY. When mounting it to the wall, ensure that all fasteners are properly seated in wall studs/masonry. Failure to do so could lead to the cabinet falling, resulting in serious crushing injury and property damage. The display cabinet can be hung on the wall or placed on a floor. In either case, we recommend securing the cabinet to a wall or fixed surface to prevent tipping. Phillips Screws Mounting Bracket To secure the cabinet to the wall, do these steps: 1. Install either the (2) wide or narrow mounting brackets on the case using (4) M6-1 x 25 Phillips screws, as illustrated in Figure 19 20. Note: The wall mounting brackets must be secured to a stud or to a cleat that is mounted to a stud in order to provide a secure mount for the cabinet. Figure 20. Inside and outside view of narrow mounting bracket installed on cabinet. Anchor Lag Shield 2. Using the appropriate hardware for your situation (see Figure 21 for common examples), secure the (2) wall mounting brackets to the wall. 3. With assistance, either lift or slide the display cabinet into place so the mounting bracket engages the wall mounting bracket. Lag Screw 4. Congratulations, the cabinet is now assembled, mounted, and ready to display stock. Figure 21. Example of masonry and stud wall mounting hardware. -8-