ZAPF PANEL SYSTEM It is recommended that the components be installed in the sequence of this assembly manual. ASSEMBLY INSTRUCTIONS OFFICE FURNITURE FOR THE INFORMATION AGE
Table of Contents INSTALLATION PREPARATION Required................................................................. 4 Panel Preparation............................................................... 5 Installation Sequence............................................................ 6 PANEL CONNECTIONS Corner Connectors.............................................................. 7 In-line Connectors............................................................... 8 Leveling Glides................................................................. 9 Variable Height In-line Connector.................................................. 9 Variable Height Corner Connectors................................................11 Panel-Mount-to-Wall Kit......................................................... 13 Wall Hanger Strips.............................................................. 14 Top Cap Installation.............................................................15 Panel End Cap.................................................................17 ELECTRICAL COMPONENTS INSTALLATION Off Panel Doors............................................................... 18 Power Blocks................................................................. 20 Harness Jumpers.............................................................. 21 Harness Jumpers with Power Block................................................ 21 Worksurface Power Access Panel................................................21-22 Power Poles.................................................................. 23 Ceiling Attachment.......................................................... 24-25 Receptacles and Single Raceway Receptacle Covers................................... 26 PANEL MOUNTED COMPONENTS Standard Shelves.............................................................. 23 Half-height Shelves............................................................ 23 Flipper Door Units............................................................. 24 Task Lights.................................................................. 25 Tackboards.................................................................. 25 PANEL-MOUNTED WORK SURFACE INSTALLATION Full End Panel Legs............................................................. 30 Shared Legs.................................................................. 31 Worksurface Bracket Kits......................................................... 32 Cantilevers.................................................................. 32 Rectangular, Corner, and Extended Corner Surfaces.................................... 33 D-Top Surface................................................................ 33 Peninsula Surface and P-shaped Peninsula Surface..................................... 34 Peninsula Leg for Freestanding.................................................... 34 COUNTER-TOP INSTALLATION Counter-Tops and Counter-Top Brackets............................................. 35 WORK SURFACE MOUNTED COMPONENTS Keyboard Arms/Trays........................................................... 35 Pencil Drawer................................................................. 35 FREESTANDING WORK SURFACE INSTALLATION Mobile Desk.................................................................. 36 Desk/Credenza................................................................ 37 Freestanding Shared Leg........................................................ 38 Freestanding Corner Leg......................................................... 39 Modesty Panel-to-Panel Bracket................................................... 39 Bridge Connector.............................................................. 40 Wire Management Trough........................................................ 41 Freestanding Open Shelf........................................................ 42 Freestanding Flipper Door Kits.................................................... 44 Tackboard Assembly........................................................... 46 LATERAL PEDESTAL AND LATERAL FILES Pedestal Drawer Removal, Assembly............................................... 47 Pedestal to Freestanding Pedestal Leg..............................................48 CONFERENCE TABLE Conference Table.............................................................. 49 3 MARVEL
Installation Preparation Required 1/4 allen wrench #2 Phillips screwdriver #2 flathead screwdriver non-marring rubber mallet level packing knife Additional Recommended Equipment Panel cart Drill-driver with charger Drill bit set Tape measure Pliers Touch-up paint Layout preparation 1. Become familiar with the plan view and elevation layout. Be aware of physical obstructions which affect the installation, such as building columns. 2. As material is delivered develop an inventory. Use the packing list enclosed in the hardware box to verify components received. Group components by installation sequence. 3. Plot the layout on the floor, using white chalk or tape. 4. Check the levelness of the floor and locate the highest point. Begin the installation at this high point. 5. Remove packaging and protective wrapping from components only as they are assembled. It is recommended that the components be installed in the sequence of this assembly manual. If you have any questions regarding Zapf installation, call Customer Service at 800-621-8846. MARVEL 4
N O T E S Rubber Mallet Flat Head Screwdriver Panel Preparation After unpacking the panels, remove the top cap assemblies and raceway covers. When moving the panels, always grasp the outer channels or the internal frame of the panels. Never use the center or internal material to carry. Rotate the top caps out of the frame top channel. Top Cap Assembly PP01 Raceway To assemble, remove the raceway covers by tapping with rubber mallet and screwdriver at a 45 to the bottom. 5 MARVEL
Panel Preparation continued N O T E S Begin at a 90 o connection, and note which side of the panels have a wedge block and foam lightblock strip applied (See page 7 for illustration of wedge block and light block). Panel sides with wedge blocks are attached to the panel sides without wedge blocks. Begin the installation at the highest point on the floor. Note that if 3-Way or 4-Way Power Poles are to be used, proper connectors are used in corresponding connections (See page 20). Installation Sequence (Panel Mounted Surfaces) 1) Remove top caps and raceway covers from panels. 2) Begin first pair of panels at 90 degrees at highest point in floor. 3) Assemble remaining panels, leveling each pair as they are attached. 4) Panel Mount to Wall Kits (2 and 4 are interchangeable). 5) Wall Hanger strips. 6) Power blocks, harness jumpers, and power blocks with harness jumper. 7) Power poles and power feeds. 8) Receptacles. 9) Tackboard(s). 10) Task Lights. 11) Shelves and Flipper Doors. 12) End caps for end of run. 13) Raceway covers. 14) Top caps and transition trim. 15) Worksurface supports and brackets. 16) Worksurface-mounted components. 17) Counter Tops. 18) Worksurfaces. MARVEL 6
N O T E S (2-4) 5/16"-18" x 3/4" long bolts 1/4" hex bit PANEL CONNECTIONS Corner Connections Install the wedge block to the side of one corner panel that does not have a foam light block or wedge block. Therefore, one corner panel will have two wedge blocks, allowing the panels to be assembled onto the blocks in both directions. Otherwise, the installed panels will have to be lifted to rest on the block of the next panel. Make sure there is always a strip of foam light block between each set of panels. Foam Light Block Wedge Block The Corner Post has one wedge block pre-installed, which can be relocated if necessary place the post over the wedge block of the corner panel. Place the other corner panel onto the wedge block assembled on the post. 2-Way 3-Way 7 MARVEL
Use the 2-Way, the 3-Way or the 4-Way Bracket and mount with connector bolts to the tops of the panels. N O T E S (2-4) 5/16"-18" x 3/4" long bolts 1/4" hex bit In-line Connectors Hook the side of one panel without a wedge block over the wedge block connection (low end of hanger frame) of the adjacent panel. Use the in-line connector bracket and mount with connector bolts to the tops of the panels. MARVEL 8
N O T E S (2-4) 5/16"-18" x 3/4" long bolts Leveling Glides As each panel is connected, use a level and adjust the leveling glides as needed. In-line Variable Height Connector 1/4" hex socket bit Hack saw with fine tooth blade Lower panel attachment is the same as the standard panel-to-panel in-line connection. To complete the connection, place the two hooks on the variable height connector into the rails of the taller panel and use a bolt to secure the connector to the top end of the lower panel. Attach the transition trim piece to the top cap of the lower panel and install the top cap. The lower panel top cap must be cut by 1 3/4 to attach to the trim piece. Cut 1-3/4 9 MARVEL
Use the provided clip to fasten the upper end of the vertical trim piece to the exposed side of the higher panel. N O T E S (2-4) 5/16"-18" x 3/4" long bolts 1/4" hex socket bit Attach the upper transition trim piece to the top cap of the higher panel and install the top cap so that the plastic tab is inside the vertical trim piece. MARVEL 10
N O T E S (2-4) 5/16"-18" x 3/4" long bolts 1/4" hex socket bit Hack saw with fine tooth blade Variable Height Corner Connectors The Lower panel attachment is the same as the standard corner post connection. For panels which are the same height as the corner post (highest height), post-to-panel connection, uses an end cap attachment bracket(s). To complete the connection, place the tab of the corner post variable height connector into the hole in the corner post and then use the provided bolt(s) to secure the connector to top of lower panel(s). Lower Top Cap PC12a Note: Cut back the lower top cap by 1 3/4 to attach to the transition trim piece. 11 MARVEL
N O T E S (2-4) 5/16"-18" x 3/4" long bolts Attach transition trim piece(s) to the top cap(s) of the lower panel(s) and install the top cap(s). Use the provided clips(s) to fasten the upper end of the vertical trim pieces(s) to th exposed side of the corner posts(s) 1/4" hex socket bit PC12b Attach the upper corner post trim piece over the top of the corner post, panel ends of the same height, and vertical trim piece(s), so that the plastic tab(s) is inside the vertical trim piece(s). Install top caps of any panels, which are the same height as the corner post. 12 MARVEL
Panel Mount-to-Wall Kit N O T E S The installer/user must determine the type of existing wall construction and must apply accepted installation standards for safe use. Marvel assumes no responsibility for provided fasteners or installation of the Panel Mount-to-Wall Kit to permanent structures. Required Conditions: 1. Bottom of Panel Mount-to-Wall Kit must contact solid flooring. 2. Proper fasteners (for dry-wall or concrete) must be used properly to attach kit. 3. If fastening to dry-wall, dry wall must be at least 5/8 thick and proper fasteners are required. (1) 5/16-18 x3/4 long bolts (12) -#8 x 2-7/16 Flat head (1) End Cap Connector 1/4" hex bit #2 Phillips bit MARVEL 13
Wall Hanger Strips N O T E S The installer/user must determine the type of existing wall construction and must apply accepted installation standards for safe use. Marvel assumes no responsibility for provided fasteners or installation of the Panel Mount-to-Wall Kit to permanent structures. Attach Wall Hanger Strips to the wall with fasteners, using a level and a tape measure to insure proper alignment. Marvel Zapf panel-mounted components will mount on wall hanger strips in the same fashion as they do to the panels. (2-4) 5/16"-18" x 3/4" long bolts 1/4" hex socket bit MARVEL 14
TOP CAP INSTALLATION N O T E S Before installing the top caps, the 2-Way, 3-Way, 4-Way and in-line transition pieces must be snapped into place. MARVEL 15
Panel End Cap - (Install before raceway covers are installed) Make sure the wedge block is attached to the end of the panel for panel end attachment. Verify that the panel is oriented so the End Cap side has a foam Lightblock. N O T E S #2 Phillips bit Place the panel end cap over the wedge block at the end of the panel. PC07 Hook the L Bracket over the end cap and screw to the panel with #5/16-18 bolt. Install the top cap with the plastic tab on the end of the transition trim piece inside the end cap. MARVEL 16
The panel top caps consist of an aluminum extrusion part and a plastic extrusion part. These two parts are shipped assembled and should be installed that way. The plastic extrusion fits into the top channel of the panel. Do not try to force the top cap straight down. The plastic extrusion has two legs, start with one leg inside the top channel at an angle. Then rotate the other leg inside the channel, it should snap in place locking the top cap. N O T E S PC09 After top caps are installed you will notice a black gap between the panel and its top cap and between adjoining top caps. To give the panels a cleaner look all these gaps should be consistent with each other. This requires either lifting the top caps up with a driver or tapping them down. There is play in the tolerances of the top caps because of the plastic connection method, therefore obtaining the black reveal consistency should not be difficult. MARVEL 17
Off Panel Door Very Important! Read This First! This door comes factory semi installed to swing/open 2 styles. To obtain the other 2 styles, read option phase! Depending on which style, before you slide the door in place as shown in phase 2, attach the 3/4 felt adhesive on the side of the door frame slotted channel that doesn t come in contact with the adjacent panel that already has the felt adhesive. (see existing panels for felt attachment) PHASE 1 DETAIL 1 8-32x 1/2 TCS SCREW DETAIL 1 N O T E S (per raceway connecting to corner) (1) 8/32 x 1/2 machine screw (1) #8 x 1-1/2 wood screw (1) 7 ft. x 1-1/2 felt (1) 7 ft. x 3/4 open cell foam (1) wedge block DETAIL 3 PANEL WEDGE BLOCK DOOR THRESHOLD DETAIL 2 Steps To Follow 1) Remove both the adjustment panel top caps. See Detail 1 2) Position the threshold in the middle between the panels (Note: Do not fasten it to the floor yet). See Detail 2 3) Make sure both panels lower sides at the slotted channel have the connecting wedge blocks facing each other. The hardware bag includes one wedge block. See Detail 3 for illustration. PHASE 2 DETAIL 6 5/16-18 CAP SCREW 2 PIECES DETAIL 4 PANEL WEDGE BLOCK GROUND LEFT SIDE SHOWN THRESHOLD BRACKET DETAIL 5s LEFT SIDE SHOWN Steps To Follow 4) Slide in the door frame assembly between the panels. See Detail 4 5) Be sure the lower frame snugly fits over the threshold brackets. See Detail 5 6) Screw in the two 5/16-18 cap screws (one on each side) to finish the upper panel to panel connection of each side of door frame. After this snap the top caps back into place. See Detail 6 Use standard connectors in any configuration. MARVEL 18
N O T E S PHASE3 (1) 8/32 x 1/2 machine screw (1) #8 x 1-1/2 wood screw (1) 7 ft. x 1-1/2 felt (1) 7 ft. x 3/4 open cell foam (1) wedge block DETAIL10 9 DETAIL 8 DETAIL 7 (1) 3/8 hex socket wrench utility knife #2 Phillips bit Steps To Follow 7) Once door frame is in place and aligned correctly, Fasten the threshold to the ground. You might need to use custom screws depending on the floor condition. See Detail 7 8) Mount the door with the #8 x 1.5 screws provide. See Detail 8 9) Attach the door lock provided on the door. 10) Optional: Attach the 1.5 W felt adhesive to cover the screw holes on the frame side. Cut out a small hole in the felt for the lock hole See Detail 10 OPTION PHASE FOR THE OTHER TWO SWING CONFIGURATION ZAPF DOOR FRAME ASSEMBLY COUNTERSINK HINGE BOLT 6 PCS LIGHT BLOCKER HINGE SLOTTED CHANNEL 10-32 NUTS 6PCS Steps To Follow 1) Remove all screws that hold the slotted channel on both sides of the door frame. 2) Remove the slotted channels and this will expose the hinge bolt and nut assembly. Using a 3/8 socket wrench remove all nuts and bolts that hold the hinges and re-attach it on the other side of the frame the same way you removed them. 3) Reattach the slotted channels the same way you removed them. Now you have the other 2 swing configurations! 19 MARVEL
ELECTRICAL COMPONENTS N O T E S Risk of fire or electric shock. Do not electrically connect any power block to more than one supply source. Always determine that a power block is connected to one and only one source of supply. Hardwiring between any power entry harness and the building supply is to be completed by a qualified electrician following all electrical codes. Only those installers familiar with 8 wire/4 circuit power systems used in office furnishings should perform installation of any electrical components. Electrical wiring is only permitted between the panels, if those panels are mechanically connected. To properly install the electrical components, determine the location of the power entries and which direction power will run, since each power block has a pigtail which must be attached to the block assembly of the adjacent panel. The panel raceway covers have knockouts to access both the upper and lower slots of the raceway for receptacles and data/communication. When power receptacles are to be placed in the upper portion of the raceway but no data receptacle in the lower portion, knock out only the upper piece. Refer to the electrical plan or plan view layout to determine proper placement of the power block assemblies, harness jumpers, power entries and receptacles. Power Blocks for Raceways Use power block widths that are the same as the widths for the panels to which they are to be attached. Snap the heavy plastic clips on each block assembly onto the brackets attached underneath the upper portion of the raceway. When block the assemblies are snapped into place, there is an audible click that generally occurs. Insure that the pigtail of the power block does not interfere with replacement of the raceway covers. MARVEL 20
N O T E S Harness Jumpers for Raceways Harness jumpers merely pass power through the raceway of a panel. Use the harness jumper widths that are the same as the widths for the panels to which they are to be attached. Harness Jumpers with Power Block for Raceways Attach harness jumpers with a power block in the same fashion as the power blocks; these have only one block assembly. Harness Jumpers with Power Block for Worksurface Electrical Access Panels Remove the single receptacle covers from the access cover at work level height. Leave any covers on where no receptacles are to be mounted. 21 MARVEL
A 48 Harness jumper with Power Block should be specified to carry power from the raceway of the adjacent panel to the bracket 33 H in the worksurface Electrical Access Panel. If using different power sources for each of the block assemblies on the left and the right of the panel, refer to the figure 1. If continuing power through the access panel and into the raceway of the adjacent panel, refer to figure 2. N O T E S Figure 1 Using Power Infeeds from Both Directions 48 Harness Jumper with Power Block 48 Harness Jumper with Power Block Figure 2 Using Power Infeeds from One Direction and Continuing Power 24 Harness Jumper with Power Block 48 Harness Jumper with Power Block 48 Harness Jumper with Power Block MARVEL 22
N O T E S Power Entries Base End Power Entry No receptacles are displaced when using a base end power entry. Plug the end of the whip assembly into either a power block or harness jumper attached in a raceway. A certified electrician must attach the other end of the base power entry to the building power. Power Pole End of Run Make sure a wedge block is attached to the end of the panel run. Attach the raceway cover plate to the bottom of the power pole with hardware provided. Place the cutout in the bottom of the power pole over the wedge block. (2-4) 5/16"-18" x 3/4" long bolts (3) 1/4-20 x 1.000 long bolts (1) 1/4 washer (3) 1/4 lock nuts (6) 10-32 KEPS lock nuts (6) 10-32 x 3/8 PHMS 1/4" hex socket bit #2 Phillips bit Ceiling Attachment 1) Cut a 2 1/2 x 3 1/2 access hole in the ceiling tile directly above the ceiling power entry outside the footprint attachment point. 2) Cut the pole to size: top of pole should be about 4 above top of ceiling tile. 3) Push the top of the pole through the access hole in the ceiling tile. 4) Feed the base power entry through the cover and into the opening on the raceway frame end. Use the septum when running wires inside the pole. 5) Attach the power entry to the junction block. Match the curved terminal on the power entry to the curved terminal on the junction block. (See jumpers) 6) Install hanger strip: To gain access to the area, remove a ceiling tile adjacent to the location of the pole. Twist the hanger strip to lie flat against the pole. Use the provided 1/4-10 bolt, washer, and 1/4 nut to fasten the hanger strip to the pole. Drill 5/16 clearance holes through the ceiling grid. Fasten the hanger strip to the ceiling grid with the provided 1/4-20 bolt and 1/4 nuts. Tighten with a socket wrench. Insert the provided foam plug into top of the pole. 7) Install the mounting box assembly: Fit the halves of the mounting bracket together. Insert the provided #10-32 screws into the bracket holes to hold the halves together. Loosely thread nuts onto screws. Remove the center knockout from the electrical box (electrical box is supplied locally). Fit the assembly over the top of the pole. Once assembly is in position tighten nuts onto screws. 8) Install the trim bezel: Position the trim bezel halves around the pole. Snap the provided retaining clips through the holes in both trim bezel the halves. Push trim bezel up against the ceiling tile. Replace the adjacent ceiling tile. 23 MARVEL
N O T E S (2-4) 5/16"-18" x 3/4" long bolts (3) 1/4-20 x 1.000 long bolts (3) 1/4-20 x KEPS nuts (1) 1/4 flat washer (6) 10-32 x 3/8 Phillips screws (6) 10-32 KEPS nuts Power Pole 3-Way or 4-Way Post Entry 1/4" hex socket bit #2 Phillips bit Lower post-to-panel connection is similar as the standard post-to-panel connection. However there can be no wedge blocks assembled inside the post itself as it impedes the base power feed from entering the raceways. All wedge blocks must be assembled onto the connecting panels. The top post connection uses 4 variable height connection brackets instead of the standard post connection bracket. Use the 3-Way or 4-Way trim cap to transition the connector post to the power pole. Ceiling Attachment 3 way or 4 way trim cap MARVEL 24
N O T E S (3) 1/4-20 x 1.00 bolts (3) 1/4 KEPS lock nut (1) 1/4 flat washer (6) 10-32 x 3/8 Phillips screws (6) 10-32 KEPS lock nut #2 Phillips bit 1) Cut a 2 1/2 x 2 1/2 access hole in the ceiling tile directly above the ceiling power entry outside the footprint attachment point. 2) Cut pole to size: the top of the pole should be about 4 above the top of the ceiling tile. 3) Push the top of pole through the access hole in the ceiling tile. 4) Feed the base power entry through the pole and connector post and into the opening on the raceway frame end. 5) Attach the power entry to the junction block. Match the curved terminal on the power entry to the curved terminal on the junction block. (See jumpers) 6) Install hanger strip: To gain access to the area, remove a ceiling tile adjacent to the location of the pole. Twist the hanger strip to lie flat against the pole. Use the provided 1/4-10 bolt, washer, and 1/4 nut to fasten the hanger strip to the pole. Drill 5/16 clearance holes through the ceiling grid. Fasten the hanger strip to the ceiling grid with the provided 1/4-20 bolt and 1/4 nuts. Tighten with socket wrench. Insert the provided foam plug into the top of the pole. 7) Install mounting box assembly: Fit the halves of the mounting bracket together. Insert the provided #10-32 screws into the bracket holes to hold the halves together. Loosely thread nuts onto screws. Remove the center knockout from the electrical box (electrical box is supplied locally). Fit the assembly over the top of the pole. Once the assembly is in position, tighten nuts onto screws. 8) Install trim bezel: Position the trim bezel halves around the pole. Snap the provided retaining clips through the holes in both of the trim bezel halves. Push the trim bezel up against the ceiling tile. Replace the adjacent ceiling tile. Receptacles Electrical Box Foam Plug #10-32 Screw and Nut Mounting Bracket Hanger Strip 1/4-20 Bolt, Washer and Nut Ceiling Grid Retaining Clip Trim Bezel Halves 25 MARVEL
Receptacles are labeled in Roman numerals to distinguish circuits; all power blocks carry all of the four circuits. Receptacles snap into place into power blocks. Roman numeral number IV is the dedicated line in a 3 and 1 set-up. (Refer to Electrical In-Feed for schematic) N O T E S MARVEL 26
N O T E S (4) 10-24 x 1/2 Thread Cutting Screws Half Height/Standard Shelves Shelves are shipped knocked-down. Insert the end panels for the shelves into the rails of the panels. Place the shelf, with the lip at the back, over the bottom of the end panels and insert the screws provided. Note: If installing a tackboard underneath, tackboard must be installed first. #2 Phillips bit 27 MARVEL
Flipper Door Units Flipper Door Units are shipped knocked down. Insert the end panels for the shelves into the rails of the panels. Place the door assembly cover over the top set of lips, insert the screws provided. Place the shelf, with the lip at the back, over the bottom of the end panels and insert the screws provided. Be sure to engage the attached locking clips on lower part of each side of the Flipper Door Unit side panel to make sure it stays engaged into the panel. Note: If installing a tackboard underneath a Flipper Door Unit, tackboard must be installed first. N O T E S (4) 10-24 x 1/2 Thread Cutting Screws #2 Phillips bit MARVEL 28
N O T E S Task Lights Marvel provides several different hanger bars for task lights to provide universal installation to most furniture. Select the proper length hanger bars and slide them through the notches on each side of the task light. Place each hanger bar over the lip on the front end of the shelf or flipper door unit; bend the hanger bars as necessary to place them over the lip at the back end of the shelf or flipper door unit, and release into place. Tackboards Tackboards are shipped without their hook brackets assembled for ease of installation. The brackets are universal. Slide brackets on to the board where screws are pre-assembled. Tighten screws. Center the board on the panel and align the hooks at the desired height. Note: Tackboards may only be used on matching panel widths. Slide the hooks into the slots on the side of the panel and drop it into place. Note: If installing underneath an Open Shelf or a Flipper Door Unit, tackboard must be installed first. 29 MARVEL
PANEL-MOUNTED WORKSURFACE INSTALLATION Full End Panel Legs The panel attachment bracket is assembled onto the panel at the correct height which aligns with the threaded holes in the leg. Attach with (4) 10-24 x 1/2 TCS screws. Right hand configuration shown. For Left hand configuration, turn leg around and turn bracket upside-down. N O T E S (4) 10-24 x 1/2 Thread Cutting Screws (3) #10 x 5/8 wood screws #2 Phillips bit Insert tabs into slots and slide down. Swing lock tab into place as shown. MARVEL 30
N O T E S (10) #10 x 5/8 Phillips screws (4) 10-24 x 1/2 Thread Cutting Screws (6) #10 x 3/4 wood screws Shared Legs The panel attachment brackets (LH & RH) are first assembled onto the panel at the correct height which aligns with the threaded holes in the leg. Insert leg between bracket and attach with (4) 10-24 TCS. #2 Phillips bit PMWS 02b 31 MARVEL
Worksurface Kit Brackets Assemble the Kit Brackets into the panel slots on the front and back of the return panel at the corresponding heights to the other supports. Note: Kit Brackets may only be used on a return panel that supports the same depth worksurface. N O T E S (4) #10 x 3/4 wood screws #2 Phillips bit Cantilevers Assemble the cantilever (LH or RH) into the panel slots at the corresponding heights to the other supports. PMWS 04 MARVEL 32
N O T E S #10 x 5/8 wood screws Rectangular, Corner, Extended Corner Surfaces All supports should be securely attached to the panels and leveled at the same height before the worksurface assembly. Mount surfaces onto the supports; line-up with the corresponding panel(s) and adjoining surfaces. Insert #10 x 5/8 wood screws where applicable to attach the supports to the surfaces. Use wood screws in the remaining pilot holes. Note: Worksurface edges should line up with panel edges. #2 Phillips bit Corner Surface Rectangular Surface Extended Corner Surface Shared Leg Rectangular Surface Full Leg LH Full Leg RH D-Top Surfaces All supports should be securely attached to the panels and leveled at the same height before the worksurface assembly. Attach the Peninsula round leg using (4) 1/4-20 machine screws, into the threaded metal inserts. Mount the surface onto the supports; line-up the cutout with the corresponding panel(s) and adjoining surfaces. Insert wood screws into the pilot holes to attach the D-top to the panel supports. Shared Leg 33 MARVEL
Peninsula and P-Shaped Surfaces All supports should be securely attached to the panels and leveled at the same height before the worksurface assembly. Attach the Peninsula round leg using (4) 1/4-20 machine screws, into the threaded metal inserts. Mount the surface onto the supports; line-up with corresponding panel(s) and adjoining surfaces. Insert wood screws into the pilot holes to attach it to the panel supports. N O T E S 1/4-20 x 5/8 long bolts #10 x 5/8 wood screws #2 Phillips bit Peninsula Surface Rectangular Surface Shared Leg P-Shaped Surface Peninsula Leg Determine which side your peninsula is to be located on. Connect modesty panel to leg using (4) 10 x 1/2" TCS screws. Screws are included with Modesty Panel which attaches to leg MARVEL 34
N O T E S (8) 1/4"-20 x 5/8" long bolts #2 Phillips bit COUNTER TOP INSTALLATION Counter Tops and Counter Top Brackets Counter Tops should be installed over the panel top caps. The surfaces come with 2 LH and 2 RH brackets which are installed by inserting the hooks into the panel slots. Mount the surface onto the four brackets and attach with (8) 1/4-20 threaded metal inserts. The 72 Counter Top includes two additional brackets which are installed at the panel connection (the largest panel is 60 ). Note: When Counter Tops are used in conjunction with a variable height connector they will have a radius cutout. This cutout will compensate for the 1 radius endcap, which would impede a regular Counter Top. WORKSURFACE MOUNTED COMPONENTS #2 Phillips bit Keyboard Arms and Trays Determine the location of the tray and draw a centerline on the worksurface perpendicular to the front. Position the flat side of the mounting track so it aligns with the centerline and attach with wood screws through the pilot holes. Note: For easier installation, attach the keyboard to the worksurface face down on a carpet or non-marring surface. (4) #10 x 5/8 wood screws #2 Phillips bit Pencil Drawer Align the surface pilot holes and attachment holes on the drawer. Attach with wood screws through the pilot holes. Note: For easier installation, attach pencil drawer to the worksurface face down on a carpet or non-marring surface. 35 MARVEL
FREESTANDING WORKSURFACE INSTALLATION Mobile Desk Legs and components should be assembled to the worksurface face down on carpet or a non-marring surface. Align the top bracket on the LH and RH legs to the pilot holes in the worksurface; attach using wood screws. The modesty panel is attached by 10-24 x 1/2 TCS into threaded holes in the legs. To attach the modesty panel to the worksurface, use wood screws into the pilot holes. Wire Management channel may be assembled on the inside or outside of the modesty panel prior to tightening screws from modesty panel to worksurface. N O T E S (4) 1/4-20 x 5/8 long bolts (16) #10 x 5/8 wood screws (8) 10-24 x1/2 Thread Cutting Screws #2Phillips bit FS01b MARVEL 36
N O T E S (8) #10-5/8 wood screws (8) #10-24 x 1/2 Thread cutting screws #2 Phillips bit Desk/Credenza Place the work surface on a smooth clean surface (a carpet is fine). Use (8) silver screws (4/leg) to fasten the two non-handed legs to the worksurface as shown in the large diagram. Note the large notches in the back panel (they provide clearance for wires). Fasten the back panel to the two legs using (8) black screws. Do not fasten the back to the work surface yet. Slide the flange of the wire trough between the work surface and the top flange of the back panel, as shown in the small diagram. The wire trough can go on either the inside or the outside of the back panel. Locate the wire trough by sliding it to the left or right. Now attach the back panel to the work surface using 5 silver screws. Tighten all of the screws. NOTE!! TWO PEOPLE ARE REQUIRED TO TURN THE DESK UPRIGHT!! Turn the desk right-side up. If grommets are specified, insert the plastic grommets into the grommet holes. Level desk using the (4) leveling glides. The desk may be cleaned with a soft cloth and mild detergent. FS02b 37 MARVEL
Freestanding Shared Leg Legs and components should be assembled to the worksurface face down on carpet or a non-marring surface. Align the top bracket on the leg to the pilot holes on one side of the worksurface; attach using wood screws. The modesty panel is attached by 10-24 x 1/2 TCS into threaded holes in the leg. After installing the Shared Leg to one side of the worksurface, flip upright to install the adjoining surface. This makes the leveling and the alignment of the surfaces much easier. Wire management channel may be assembled on the inside or outside of the modesty panel. Use worksurface connection bracket at front edge to level the surfaces using #10 x 5/8 wood screws. N O T E S (10) 10-24 X 1/2 Thread Cutting Screws (12) #10 x 5/8 wood screws (1) Shared Leg #2 Phillips bit FS02c misc MARVEL 38
N O T E S (4) #10-5/8 wood screws (8) 10-24 x 1/2 Thread Cutting Screws #2 Phillips bit Freestanding Corner Leg The modesty panels are attached by 10-24 TCS into threaded holes in the leg. Assemble modesty panel to legs prior to worksurface attachment. Align the top bracket on the leg to the pilot holes in the work- surface; attach using wood screws. To attach the modesty panels to the worksurface, screw wood screws into the pilot holes. Note: Modesty Panel should be one size smaller than worksurface size (Example: 36 Corner would use 30 Modesty, 30 Corner would use 24 Modesty, etc.) Modesty Panel-to-Panel Bracket This bracket will allow a freestanding desk to attach perpendicular to a panel. The panel must be the same depth as the worksurface. This bracket is assembled onto the panel at the back, corresponding to the worksurface. A standard Kit Bracket will support the front of the worksurface. Attach the freestanding support leg and modesty panel to the worksurface (as above). Mount onto the two assembled brackets (on panel) and fasten into place. Attach the modesty panel to the Modesty Panel-to- Panel Bracket with 10-24 x 1/2 TCS into threaded holes in the brackets. FS06a 39 MARVEL
Bridge Connector Position the two desks or the desk and credenza that will be connected. They should be located where they will be used, and should be parallel to, and facing each other (note the diagrams below). Using (8) black screws (4/leg), fasten the two bridge brackets, one per desk, to the front of the legs as shown. N O T E S (4) 10 x 1/2 thread Cutting Screws (4) #10 x 3/4 Phillips screws #2 Phillips screws Note the large notches in the back panel (they provide clearance for wires). Fasten the back panel to the two bridge brackets using (8) black screws. Attach worksurface connection bracket to the front of the back table using silver wood screws. Carefully lay the bridge work surface on the back panel and top plates. Using (2) silver screws per plate, fasten the work surface to the top plates. Do not fasten the work surface to the back panel yet. If grommets are specified, insert (2) plastic grommets into the grommet holes. MARVEL 40
N O T E S Wire Management Trough Slide the flange of the wire trough between the work surface and the top flange of the back panel, as shown in the diagram. The wire trough can go on either the inside or the outside of the back panel. Locate the wire trough by sliding it to the left or right. Now attach the back panel to the work surface using (5) silver screws. Tighten all of the screws. The desks may be cleaned with a soft cloth and mild detergent. 41 MARVEL
Freestanding Open Shelf Set the left and right leg on their back edges as shown. Take (8) black screws and insert them 2-3 turns in the holes shown. Do not tighten the screws yet. N O T E S 10 x 1/2 Thread Cutting Screws #2 Phillips bit Locate the back (The part with holes in all 4 flanges). Using (6) black screws, attach the back to the legs as shown. Make sure the open notch is toward the bottom. Tighten screws Finger Tight only. CAREFULLY PLACE ASSEMBLY UPRIGHT ON THE WORK SURFACE Locate the shelf (The part with short flanges on the sides and a slot in the front). Carefully slide it over the lower 2 pre-installed screws on each leg. Tighten screws Finger Tight only. Slot (66 & 72 models have 2 slots) Short flange MARVEL 42
N O T E S Using 3 screws (5 for the 66 models), fasten the back to the shelf. Locate the top. Carefully slide it over the 2 upper pre-installed screws on each leg. Using 3 screws, (5 for the 66 models), fasten the back to the top. Tighten all screws. Carefully remove the backer from the tape on the bottoms of the legs. Use the tape to fasten the open shelf to the work surface. This unit may be cleaned with a soft cloth and mild detergent. 43 MARVEL
Freestanding Flipper Door Kits N O T E S Remove the (3) screws (5 in the 66 and 72 wide models) that fasten the back to the top cover. Loosen the (6) screws (3 on each side) that hold the top cover to the side panels. CAREFULLY remove the top cover and set it aside. NOTE: if this is a 66 or a 72 top, note the two holes in the stiffener on the underside of the top. They will be used later. Note location of holes in stiffeners (66 & 72 model only) Make sure that the (4) screws in the side are loosened until they are about halfway out. Look at the flipper door kit. Note the direction that the flipper door pulls out. Orienting the flipper door so that the door pulls out in the correct direction, carefully slide the slots in the ends over the (4) screws in the side panels. DO NOT TIGHTEN THE SCREWS YET! MARVEL 44
N O T E S Pick up the top cover. Carefully replace it so that the side flanges go between the side panels and the Flipper Door kit. Tighten the 4 screws, and re-insert the 2 screws previously removed from the sides. Remove the 3 screws (5 in the 66 and 72 models) that fasten the back to the top cover. (66 and 72 models only) Partially open the left door, as show at right. Carefully thread a screw though the front hole in the flipper door support into the hole in the stiffener under the top (the hole that was noted in step 1) and tighten. Repeat this for the right door. 45 MARVEL
Tackboard Assembly Remove the fabric tackboard from the steel tackboard frame by sliding the front UP, and removing it at the bottom edge. Thread the screws through the ends of the tack board frame, and into the holes to the rear of the Uprights on the Open Shelf. Tighten all (6) screws. Re-insert the fabric tackboard front. N O T E S (6) 10 x 1/2" Thread Cutting Screws #2 Phillips Bit MARVEL 46
N O T E S Pedestal Drawer Removal Open drawer and press black tabs on center of slide inward Right hand Pull drawer straight forward to release completely Left hand Pedestal Drawer Assembly Slide ball bearings to front of slide member Align slide members on bottom of drawer with slides in cabinet and push in. Slide will lock together when drawer is closed. 47 MARVEL
Pedestal Preparation for assembly to Freestanding Pedestal Leg Remove file drawers. (See drawer Removal instructions, page 48) Turn cabinet so back is facing up and locate indentations ON SIDE THAT PEDESTAL LEG IS MOUNTED TO. N O T E S (2) 10 x 1/2" Thread Cutting Screws #2 Phillips Bit Knock indentations in with screwdriver and mallet. Align holes on pedestal with threaded holes on pedestal leg. Side of leg should be flush with pedestal. Attach pedestal to pedestal leg using screws and washers. MARVEL 48
N O T E S (per raceway connecting to corner) (12) #10 TCS (24) #10 x 3/4 Phillips screws Conference Table Legs and components should be assembled to the worksurface face down on carpet or a non-marring surface. The modesty panel is attached by 10 x 24 1/2 TCS into threaded holes in the legs. To attach the modesty panel to the worksurface, use wood screws into the pilot holes. Note: use 2 people to stand table upon its legs. #2 Phillips bit Attach tubular legs to Conference Table ends. Place ends over other half of top plates. Fasten with #10 x 5/8 wood screws. Level table. 49 MARVEL
OFFICE FURNITURE FOR THE INFORMATION AGE 3843 West 43rd Street Chicago, Illinois 60632 Telephone 800-621-8846 Facsimile 800-237-0358 2004 MARVEL SW 114rev904 Zapf and Marvel are registered trademarks of Marvel.