Installation Solutions. Cable assemblies according to SIEMENS 6FX standard

Installation Solutions Cable assemblies according to SIEMENS 6FX standard

From products to solutions! Installation Cabinet Automation OEM Transportation Contents: 1. PUR Servo Cable Assemblies without brake pair for flexing applications Page 4 2. PUR Servo Cable Assemblies with brake pair for flexing applications Page 5 3. PUR Feedback Cable Assemblies for flexing applications Page 6 4. PVC Servo Cable Assemblies for stationary applications Page 7 5. PUR Feedback Cable Assemblies for stationary applications Page 8 6. Raw Cables according to SIEMENS 6FX standard Page 9 7. About Connectors used with Lutze Cable Assemblies Page 8. About Cables used with Lutze Cable Assemblies Page 11

Installation Solutions We have been developing and manufacturing electronic and electrical engineering solutions for controls and installations for more than 50 years. Cabinet Solutions Automation Solutions Our basic concept as system suppliers, providing a comprehensive and well-matched product range with which we can generate innovative and customized solutions for our customers, has stood the test of time. Cable assembly according to SIEMENS 6FX standard. Cover your entire needs for all aspects of your application from a single source. LUTZE assembles cables that are 0-percent compatible with the SIEMENS 6FX standard. As rugged as needed and always in the right length, in 0.5 m increments. There is no minimum order amount, delivery times are short and there is a cost-effective price/performance ratio. LUTZE systems comply with the highest industrial standards; LUTZE solutions mean improvement and innovation. OEM Solutions Our solutions include components and concepts suitable for almost any control application. For more information on our solutions, please visit www.lutze.com. Transportation Solutions

1. PUR Servo Cable Assemblies without brake pair for flexing applications Compatible with SIEMENS 6FX8002 standard Power Cable Power Cable DRIVE-CLiQ Power Cable Extension Application Flexing cable assembly for SIEMENS servo drives Rugged PUR jacket with low capacitance TPE conductor insulation Ideally suited for Motor and Drive connections in C-track and other flexing applications Extremely resistant to oil, lubricants and coolants in harsh operating conditions Properties Silicone free and RoHS compliant Cable Technical Data: UL AWM 1,000 V 80 C Rated voltage U0/U 0.6/1.0 kv Insulation resistance min. 500 MΩxkm Temperature range moving -25 C to +80 C fixed -40 C to +80 C Minimum bending radius moving Cable OD x fixed Cable OD x 6 Burning behavior Flame-retardant according to VDE 0482 T 265-2-1; DIN EN 50265-2-1; IEC 60332-1 UL 1581 section 80 VW-1; CSA FT 1 Halogen-free according to DIN EN 50264-1; EN 50267-2-1 and EN 60684-2 Jacket color orange RAL 2003 Power Cable 198360.00 198380.00 198400.00 1984.00 198430.00 198440.00 198450.00 198980.00 198370.00 198390.00 198420.00 198950.00 198040.00 198035.00 198045.00 198050.00 198055.00 198060.00 Power Cable DRIVE-CLiQ 198300.00 198304.00 198301.00 198302.00 198305.00 198303.00 198317.00 198306.00 198310 198307.00 198310 198300 Power Cable Extension 198820.00 198985.00 198765.00 198995.00 198015.00 198020.00 198030.00 6FX8002-5CA01-1BA0* 6FX8002-5CA11-1BA0* 6FX8002-5CA21-1BA0* 6FX8002-5CA31-1BA0* 6FX8002-5CA41-1BA0* 6FX8002-5CA51-1BA0* 6FX8002-5CA61-1BA0* 6FX8002-5CS54-1BA0* 6FX8002-5CA02-1BA0* 6FX8002-5CA12-1BA0* 6FX8002-5CA32-1BA0* 6FX8002-5CG01-1BA0* 6FX8002-5CG11-1BA0* 6FX8002-5CG21-1BA0* 6FX8002-5CG31-1BA0* 6FX8002-5CG41-1BA0* 6FX8002-5CG51-1BA0* 6FX8002-5CG61-1BA0* 6FX8002-5CS01-1BA0* 6FX8002-5CS21-1BA0* 6FX8002-5CS02-1BA0* 6FX8002-5CS11-1BA0* 6FX8002-5CS31-1BA0* 6FX8002-5CS12-1BA0* 6FX8002-5CS41-1BA0* 6FX8002-5CS42-1BA0* 6FX8002-5CS51-1BA0* 6FX8002-5CS52-1BA0* 6FX8002-5CS61-1BA0* 6FX8002-5CS62-1BA0* 6FX8002-5CA05-1BA0* 6FX8002-5CA15-1BA0* 6FX8002-5CA28-1BA0* 6FX8002-5CA38-1BA0* 6FX8002-5CA48-1BA0* 6FX8002-5CA58-1BA0* 6FX8002-5CA68-1BA0* (4x4.0) (4x6.0) (4x.0) (4x6.0) (4x4.0) (4x.0) (4x4.0) (4x6.0) (4x.0) (4x4.0) (4x4.0) (4x6.0) (4x6.0) (4x.0) (4x.0) (4x4.0) (4x6.0) (4x.0) 11.1 13.4 13.4 11.1 11.1 13.4 11.1 11.1 13.4 13.4 11.1 13.4 4 Special features No minimum order Short lead times Cable lengths are available in increments of 0.5 meters Please provide complete part number including length code as explained in the key Key to Lutze Cable Assembly Part Numbers: For example, 198360.0500 corresponds to a cable length of 5 m/ 500 cm 198360. 0500

2. PUR Servo Cable Assemblies with brake pair for flexing applications Compatible with SIEMENS 6FX8002 standard Power Cable Power Cable DRIVE-CLiQ Power Cable Extension Application Flexing cable assembly for SIEMENS servo drives Rugged PUR jacket with low capacitance TPE conductor insulation Ideally suited for Motor and Drive connections in C-track and other flexing applications Extremely resistant to oil, lubricants and coolants in harsh operating conditions Properties Silicone free and RoHS compliant Cable Technical Data: UL AWM 1,000 V 80 C Rated voltage U0/U 0.6/1.0 kv Insulation resistance min. 500 MΩxkm Temperature range moving -25 C to +80 C fixed -40 C to +80 C Minimum bending radius moving Cable OD x fixed Cable OD x 6 Burning behavior Flame-retardant according to VDE 0482 T. 265-2-1; IEC 60332-1; UL 1581 section 80 VW-1; CSA FT 1 Halogen-free according to DIN EN 20264-1; EN 50267-2-1 and EN 60684-2 Jacket color orange RAL 2003 Power Cable 198460.00 198480.00 198500.00 198530.00 198560.00 198570.00 198580.00 198470.00 198490.00 1985.00 198540.00 198870.00 198880.00 198075.00 198085.00 198080.00 198090.00 198095.00 1980.00 198115.00 Power Cable DRIVE-CLiQ 1983.00 198311.00 198312.00 198313.00 198314.00 198315.00 198316.00 Power Cable Extension 198730.00 198990.00 198790.00 198800.00 198005.00 1980.00 198025.00 6FX8002-5DA01-1BA0* 6FX8002-5DA11-1BA0* 6FX8002-5DA21-1BA0* 6FX8002-5DA31-1BA0* 6FX8002-5DA41-1BA0* 6FX8002-5DA51-1BA0* 6FX8002-5DA61-1BA0* 6FX8002-5DA02-1BA0* 6FX8002-5DA12-1BA0* 6FX8002-5DA22-1BA0* 6FX8002-5DA32-1BA0* 6FX8002-5DA23-1BA0* 6FX8002-5DA33-1BA0* 6FX8002-5DG01-1BA0* 6FX8002-5DG11-1BA0* 6FX8002-5DG21-1BA0* 6FX8002-5DG31-1BA0* 6FX8002-5DG41-1BA0* 6FX8002-5DG51-1BA0* 6FX8002-5DG61-1BA0* 6FX8002-5DS01-1BA0* 6FX8002-5DS11-1BA0* 6FX8002-5DS21-1BA0* 6FX8002-5DS31-1BA0* 6FX8002-5DS41-1BA0* 6FX8002-5DS51-1BA0* 6FX8002-5DS61-1BA0* 6FX8002-5DA05-1BA0* 6FX8002-5DA15-1BA0* 6FX8002-5DA28-1BA0* 6FX8002-5DA38-1BA0* 6FX8002-5DA48-1BA0* 6FX8002-5DA58-1BA0* 6FX8002-5DA68-1BA0* (4x.0+(2x1.5)) (4x6,0+(2x1.5)) (4x.0+(2x1.5)) (4x16.0+(2x1.5)) (4x25.0+(2x1.5)) (4x.0+(2x1.5)) (4x.0+(2x1.5)) (4x.0+(2x1.5)).5.5 13.6 15.5 18.3 13.6 15.5 18.3 21.4 27.8.5.5 13.6 15.5 18.3.5.5 13.6 15.5 18.3.5.5 13.6 15.5 18.3 Special features No minimum order Short lead times Cable lengths are available in increments of 0.5 meters Please provide complete part number including length code as explained in the key Key to Lutze Cable Assembly Part Numbers: For example, 198360.0500 corresponds to a cable length of 5 m/ 500 cm 198360. 0500 5

3. PUR Feedback Cable Assemblies for flexing applications Compatible with SIEMENS 6FX8002 standard Feedback Cable Feedback Cable DRIVE-CLiQ Feedback Cable Extension Application Rugged PUR jacket with low capacitance TPE conductor insulation Ideally suited for Motor and Drive connections in C-track and other flexing applications Extremely resistant to oil, lubricants and coolants in harsh operating conditions Properties Silicone free and RoHS compliant Cable Technical Data: UL AWM 30 V 80 C or 300 V 80 C Rated voltage 30 V or 300 V Insulation resistance min. 200 MΩxkm Temperature range moving -25 C to +80 C fixed -40 C to +80 C Minimum bending radius moving Cable OD x 12 fixed Cable OD x 6 Burning behavior Flame-retardant according to VDE 0482 T 265-2-1; DIN EN 50265-2-1; IEC 60332-1; UL 1581 section 80 VW-1; CSA FT 1 Halogen-free according to DIN EN 50264-1; EN 50267-2-1 and EN 60684-2 Jacket color green RAL 6018 Feedback Cable Part-no. SIEMENS designation Length OD in m in mm 1981.00 6FX8002-2AD00-1BA0* 198830.00 6FX8002-2AH00-1BA0* 198120.00 6FX8002-2CA11-1BA0* 198130.00 6FX8002-2CA15-1BA0* 198620 6FX8002-2CA31-1BA0* 9.5 198850.00 6FX8002-2CA51-1BA0* 198150.00 6FX8002-2CA61-1BA0* 198290.00 6FX8002-2CA72-1BA0* 198191.00 6FX8002-2CB31-1BA0* 6.7 198200.00 6FX8002-2CB51-1BA0* 1982.00 6FX8002-2CC11-1BA0* 198220.00 6FX8002-2CD01-1BA0* 198240.00 6FX8002-2CF02-1BA0* 198170.00 6FX8002-2CG00-1BA0* 198250.00 6FX8002-2CH00-1BA0* 198280.00 6FX8002-2EQ-1BA0* 9.5 198140.00 6FX8002-2CA21-1BA0* 198230.00 6FX8002-2CM00-1BA0* 198260.00 6FX8002-2CE07-1BA0* 198270.00 6FX8002-2EQ00-1BA0* 9.5 Feedback Cable DRIVE-CLiQ Part-no. SIEMENS designation Length OD in m in mm 198890.00 6FX8002-2DC00-1BA0* 6.95 198900.00 6FX8002-2DC-1BA0* 6.95 1980 6FX8002-2DC20-1BA0* 6.95 Feedback Cable Extension Part-no. SIEMENS designation Length OD in m in mm 198160.00 6FX8002-2CA34-1BA0* 9.5 198740.00 6FX8002-2CF04-1BA0* 198700.00 6FX8002-2EQ14-1BA0* 9.5 1985.00 6FX8002-2AD04-1BA0* 198295.00 6FX8002-2CB54-1BA0* 6 Special features No minimum order Short lead times Cable lengths are available in increments of 0.5 meters Please provide complete part number including length code as explained in the key Key to Lutze Cable Assembly Part Numbers: For example, 198360.0500 corresponds to a cable length of 5 m/ 500 cm 198360. 0500

4. PVC Servo Cable Assemblies for stationary applications Compatible with SIEMENS 6FX5002 standard Power Cable Power Cable Extension Application Power cable assemblies for SIEMENS servo drives For stationary and flexible applications without continuous motion Properties PVC flame-retardant, self-extinguishing Silicone free and RoHS compliant Cable Technical Data: Rated voltage U0/U 0.6/1.0 kv Insulation resistance min. 20 MΩxkm Temperature range moving -5 C to +70 C fixed -25 C to +70 C Jacket color orange RAL 2003 Power Cable 198461.00 198481.00 198501.00 198531.00 198561.00 198571.00 198581.00 198471.00 198491.00 198511.00 198541.00 198871.00 198881.00 198076.00 198086.00 198081.00 198091.00 198096.00 1981.00 198116.00 Power Cable Extension 198731.00 198991.00 198791.00 198801.00 198006.00 198011.00 198026.00 6FX5002-5DA01-1BA0* 6FX5002-5DA11-1BA0* 6FX5002-5DA21-1BA0* 6FX5002-5DA31-1BA0* 6FX5002-5DA41-1BA0* 6FX5002-5DA51-1BA0* 6FX5002-5DA61-1BA0* 6FX5002-5DA02-1BA0* 6FX5002-5DA12-1BA0* 6FX5002-5DA22-1BA0* 6FX5002-5DA32-1BA0* 6FX5002-5DA23-1BA0* 6FX5002-5DA33-1BA0* 6FX5002-5DG01-1BA0* 6FX5002-5DG11-1BA0* 6FX5002-5DG21-1BA0* 6FX5002-5DG31-1BA0* 6FX5002-5DG41-1BA0* 6FX5002-5DG51-1BA0* 6FX5002-5DG61-1BA0* 6FX5002-5DA05-1BA0* 6FX5002-5DA15-1BA0* 6FX5002-5DA28-1BA0* 6FX5002-5DA38-1BA0* 6FX5002-5DA48-1BA0* 6FX5002-5DA58-1BA0* 6FX5002-5DA68-1BA0* (4x.0+(2x1.5)) (4x.0+(2x1.5)) (4x16.0+(2x1.5)) (4x25.0+(2x1.5)) (4x.0+(2x1.5)) (4x.0+(2x1.5)) 12.5 12.5 15.8 19.1 15.8 19.1 21.0 28.5 12.5 12.5 15.8 19.1 12.5 12.5 15.8 19.1 Special features No minimum order Short lead times Cable lengths are available in increments of 0.5 meters Please provide complete part number including length code as explained in the key Key to Lutze Cable Assembly Part Numbers: For example, 198360.0500 corresponds to a cable length of 5 m/ 500 cm 198360. 0500 7

5. PUR Feedback Cable Assemblies for stationary applications Similar to SIEMENS 6FX5002 standard but with PUR jacket Feedback Cable Feedback Cable DRIVE-CLiQ Feedback Cable Extension Application Feedback Cable For stationary and flexible applications without continuous motion Properties Silicone free and RoHS compliant Cable Technical Data: Rated voltage 300 V Insulation resistance min. 200 MΩxkm Temperature range moving -25 C to +80 C fixed -40 C to +80 C Burning behavior Flame-retardant according to VDE 0482 T 265-2-1; DIN EN 50265-2-1; IEC 60332-1 Jacket color green RAL 6018 Feedback Cable Part-no. SIEMENS designation Length OD in m in mm 198111.00 198831.00 198121.00 198131.00 198620 198851.00 198151.00 198291.00 198192.00 198201.00 198211.00 198221.00 198241.00 198171.00 198251.00 198281.00 198141.00 198231.00 198261.00 198271.00 Feedback CableDRIVE-CLIQ Part-no. SIEMENS designation Length OD in m in mm 198891.00 198901.00 198911.00 Feedback Cable Extension Part-no. SIEMENS designation Length OD in m in mm 198161.00 198741.00 198701.00 6FX5002-2AD00-1BA0* 6FX5002-2AH00-1BA0* 6FX5002-2CA11-1BA0* 6FX5002-2CA15-1BA0* 6FX5002-2CA31-1BA0* 6FX5002-2CA51-1BA0* 6FX5002-2CA61-1BA0* 6FX5002-2CA72-1BA0* 6FX5002-2CB31-1BA0* 6FX5002-2CB51-1BA0* 6FX5002-2CC11-1BA0* 6FX5002-2CD01-1BA0* 6FX5002-2CF02-1BA0* 6FX5002-2CG00-1BA0* 6FX5002-2CH00-1BA0* 6FX5002-2EQ-1BA0* 6FX5002-2CA21-1BA0* 6FX5002-2CM00-1BA0* 6FX5002-2CE07-1BA0* 6FX5002-2EQ00-1BA0* 6FX5002-2DC00-1BA0* 6FX5002-2DC-1BA0* 6FX5002-2DC20-1BA0* 6FX5002-2CA34-1BA0* 6FX5002-2CF04-1BA0* 6FX5002-2EQ14-1BA0*.5 7.2.5.5 6.9 6.9 6.9.5.5 8 Special features No minimum order Short lead times Cable lengths are available in increments of 0.5 meters Please provide complete part number including length code as explained in the key Key to Lutze Cable Assembly Part Numbers: For example, 198360.0500 corresponds to a cable length of 5 m/ 500 cm 198360. 0500

6. Raw cables according to SIEMENS 6FX Standard LÜTZE SUPERFLEX PLUS M (C) PUR Servo - Motor / Power supply cables 0,6/1 kv C-track cables for motor and power connection, shielded, especially for frequency converters and SERVO drives. High active and passive interference resistance (EMC) Part no. Number of conductors / cross-section Jacket Outer-Ø, approx. mm culus 111496 (4G1.0) 9.5 111460 (4G1.5) 111461 (4G2.5) 111462 (4G4) 11.1 111463 (4G6) 13.4 111464 (4G) 111465 (4G16) 20.4 111466 (4G25) 25.0 C-track cable for motor / brake, shielded, especially for frequency converters and SERVO drives in machine and installation technology, transport and conveyor technology. With control pair Part no. Number of conductors / cross-section Jacket Outer-Ø, approx. mm culus 111420 111421 111422 111423 111424 111425 111426 111427 111428 (4G1.5+(2x1.5)) (4G2.5+(2x1.5)) (4G4+(2x1.5)) (4G6+(2x1.5)) (4G+(2x1.5)) (4G16+(2x1.5)) (4G25+(2x1.5)) (4G35+(2x1.5)) (4G50+(2x1.5)) LÜTZE SUPERFLEX PLUS (C) PUR SERVO - Feedback cables for C-tracks.5 13.6 15.6 18.3 21.6 25.8 29.9 33.2 Feedback cables for tacho sensor, brake sensor or speed sensor. PUR-jacket and TPE wire insulation optimally suited for C-tracks, extremely harsh operating conditions and aggressive coolants and lubricants Part no. Number of conductors / cross-section Jacket Outer-Ø, approx. mm culus 111452 111453 111412 111454 111455 111456 111457 111458 111459 (2x2x0.18) (4x2x0.18) (8x2x0.18) (12x0.23) (4x0.5+4x2x0.14) (4x0.5+4x2x0.38) (2x0.5+3x(2 x 0.14)+4x0.23+4x0.14) (2x0.5+3x(2x0.14)+4x0.14) (2x(0.5)+3x(2x0.14)) 5.0 6.4 8.1 6.7 9.2.3 8.5 8.7 300V 80 C 300V 80 C 300V 80 C LÜTZE SUPERFLEX compatible to SIEMENS Drive CLIQ Impedance 0 Ω, (BUS pairs 0.15 mm 2 ) For continuous flexing applications in c-tracks. 3 pairs data cables, 2 BUS pairs 0.15 mm 2 and 1 supply pair 0.38 mm 2. Part no. Number of conductors / cross-section Jacket Outer-Ø, approx. mm culus 43 (2x2x0.15+1x2x0.34) 6.8 For continuous flexing applications in c-tracks. 3 pairs data cables, 2 BUS pairs 0.15 mm 2 and 1 supply pair 0.34 mm 2. 4311 (2x2x0.15+1x2x0.34) 6.8 9

7. About Connectors used with LUTZE Cable Assemblies Features High quality industrial grade connectors Proper low resistance crimp and shield termination Quality tested and verified Fully compatible with SIEMENS servo systems Available in various industrial protection grades (IP) Covering all size requirements Custom connector assembly options Power Lutze covers all available options for power connector assemblies Feedback Lutze covers all available options for feedback assemblies

8. About Cables used with LUTZE Cable Assemblies LÜTZE SUPERFLEX High Flexing Cable Cycle Ratings LUTZE has experience in the leading development and manufacturing of high flexing cables for use in continuous moving applications for over 35 years. LÜTZE SUPERFLEX Plus PUR cables are special high flexing cables which are manufactured for use in applications with extreme flexing conditions such as c-tracks on machine tools. LÜTZE SUPERFLEX Plus PUR cable is used for all assemblies compatible with SIEMENS. These cables are made with high grade materials such as High Glide Insulation (HGI) based on TPE and polyurethane (PUR) jacket for high performance. LUTZE High Glide Insulation (HGI) based on TPE features: Low capacitance High voltage breakthrough resistance Optimally for use with servo drives LÜTZE SUPERFLEX PLUS (C) PUR High Glide TPE insulation Sub Jacket PUR outer Jacket for 20,000,000 cycles: Travelling distance Bending radius Speed Acceleration < 16 ft / 5 m for,000,000 cycles: Travelling distance > 12 Ø Bending radius < 3 m/s Speed < 5 m/s² Acceleration < 67 ft / 20 m for 2,000,000 cycles: Travelling distance > Ø Bending radius < 5 m/s Speed < m/s² Acceleration < 328 ft / 0 m > Ø < 5 m/s < m/s² 11

USA LUTZE INC. 13330 South Ridge Drive Charlotte, NC 28273 Tel.: (704) 504-0222 Fax: (704) 504-0223 info@lutze.com Cables and Cords Cable Assembly C-Tracks Cable fittings Cable conduits LSC-Wiring-System Module- and Interface Technology Ethernet Connectivity Suppression Technology Power Supplies Railway-Technology Germany Friedrich Lütze GmbH & Co. KG PO Box 12 24 (PLZ 71366) Bruckwiesenstrasse 17-19 D-71384 Weinstadt Tel.: +49 (0)71 51 60 53-0 Fax: +49 (0)71 51 60 53-277(-288) info@luetze.de United Kingdom LÜTZE Ltd. sales.gb@lutze.co.uk Austria LÜTZE Elektrotechnische Erzeugnisse Ges.m.b.H. office@luetze.at Switzerland LÜTZE AG info@luetze.ch France LUTZE SAS lutze@lutze.fr Spain LUTZE, S.L. info@lutze.es China Luetze Trading (Shanghai) Co.Ltd. info@luetze.cn 1.2012.USA.2.500.USA2.500.02.33 by Friedrich Lütze GmbH & Co. KG, Weinstadt, Deutschland Printed in Germany. Subject to technical modification. www.lutze.com