How To Order Parts Warranty 1
2 Reporting Safety Defects
Table Of Contents How To Order Parts... 1 Warranty... 1 Reporting Safety Defects... 2 Table Of Contents... 3 General Identification... 4 Warning And Instruction Plates... 5 Control Panel & Stand - 1 Controls w/dc-2... 6 Control Panel & Stand - 1 Controls w/analog Tach... 7 Control Panel & Stand - Gang On-Off w/dc-2... 8 Control Panel & Stand - Gang On-Off wanalog Tach... 9 Rear Control Box Assembly... 10 Electric Schematic - Basic Distributor... 11 Wiring Diagram - S2000 w/dc-2... 12 Radar Speed Sensor Installation... 13 Schematic - Radar & Pump Tach- Analog Gauges... 14 Asphalt Pump Assembly - 3341469... 15 Circulating System... 16 Drop Tube and Feed Line Assembly... 18 Suction valve Assemblies - Front and Rear... 19 Rear Suction Valve - Manual... 20 4 Way Valve Assembly and Controls... 21 Bar Assembly - Gang - On/Off... 22 Spray Bar- 1 Cont- Bar Mtd Valves - Thru S2063... 24 Spray Bar- 1 Cont- Bar Mtd Valves - S2065 & Up... 26 Spray Bar Multiple Folding Wings... 28 Etnyre Spray Bar Nozzles... 30 Spray Bar Raise & Shift - Hydraulic... 31 Spray Bar Wing-Up - Hydraulic... 32 Spray Bar Raise & Wing-Up - Mechanical... 33 Bar Latch Assembly - Mechanical... 34 Bar Latch Assembly - Air... 35 Air Supply - Gang On/Off Spray Bar... 36 Air Supply -1 Cont- Bar Mtd Valves - Thru S2063... 38 Air Supply -1 Cont- Frame Mtd Valves - S2065 & Up... 40 Hydraulic Schematic - 9301345... 42 Hydraulic Manifold Assembly Thru S/N S1702... 43 Hydraulic Manifold Assembly S/N 1703 & Up... 44 Schematic of Manifold Block - 6602356 S1703 & Up... 45 Drive Lines - PTO to Hydr Pump - (40 Series Pumps)... 46 Drive Lines - GMC Trucks - (40 & 90 Series Pumps)... 47 Pump Drive - Crank Driven - (40 Series Pump)... 48 Pump Drive - Crank Driven - (90 Series Pump)... 49 Hydrostatic Drive System - PTO Driven - (40 Series)... 50 Hydrostatic Drive System - PTO Driven - (90 Series)... 52 Hydraulic Hoses - Installation - Trailer... 54 Crank Drive, 40 Series LH Pump... 54 LPG Burners... 55 LPG Portable Burner-Tank/Bottle System-S1996 & Up.. 56 Outfire Controls - LPG Burners... 57 Thermocontrol - 12 Volt Etnyre L.P.G. Burners... 58 Wiring Diagram - Thermocontrol Box -6500192... 59 LPG Tank... 60 LPG Burner Assembly - Bottle System - Thru S1995... 61 LPG Bottle Hookup & Rack Assembly - S1996 & Up... 62 Portable Burner - Thru S1995... 63 Fuel Oil Burner Installation... 64 Igniter Burner Wiring Electric Drive - 9301570... 65 Bracket Assembly Relay & Fuse - 7230287... 66 Control Assembly - Fuel Oil Burners... 67 Portable Generating Burner... 68 Poratble Burner - Vapor Propane... 69 Fuel Tank Assembly & Flushing Line... 70 Power Washdown & Self Flushing... 71 Tank Gauge Assembly... 72 Manhole and Spillbox Assembly - 3301357... 73 Mirror Asm - Electric - S1001 thru S1250... 74 Mirror Asm - Electric - S1348 thru S2092... 75 Retrac 4 Way Heated Mirror - S2099 & Up... 76 Thermometers - Sample Valve... 77 Toolboxes... 78 Bar Box Assemblies... 79 Exhaust Stack Assemblies... 80 Identification and Clearance Lights... 81 Bumper Assemblies... 82 Wiring Diagram - 9301227 - Truck Lite, 4 Lamp... 83 Wiring Diagram - Lighting... 84 Front Bumper Assembly... 85 Ladder Assembly with or without Bar Box... 86 Fender Assemblies... 87 Tempature Probe - Electric (Optional)... 88 Pintle Hook Assembly (Optional)... 89 Tie Down Assembly and Motion Limiters... 90 Miscellaneous Attachments and Tools... 91 Index... 92 Fluoroelastomer Handling... 100 Proposition 65 Warning... 100 Serial Number Plate Location... 101 Decimal Equivalent Chart... 102 Hydraulic Fitting Code... 102 3
General Identification 4 Specify Unit Serial No., Part No., & Part Description
Warning And Instruction Plates Specify Unit Serial No., Part No., & Part Description 5
Control Panel And Stand - 1 Spray Bar Controls With DC-2 Computerized Application Rate 6 Specify Unit Serial No., Part No., & Part Description
Control Panel and Stand -1 Spray Bar Controls with Analog Tachometer Specify Unit Serial No., Part No., & Part Description 7
Control Panel and Stand - Basic Gang On-Off with DC-2 Application Rate Control 8 Specify Unit Serial No., Part No., & Part Description
Control Panel and Stand - Basic Gang On-Off with Analog Tachometer Specify Unit Serial No., Part No., & Part Description 9
Rear Control Box Assembly 10 Specify Unit Serial No., Part No., & Part Description
Electric Schematic - Basic Distributor Specify Unit Serial No., Part No., & Part Description 11
Wiring Diagram - S2000 with DC-2 9301618 12 Specify Unit Serial No., Part No., & Part Description
Radar Speed Sensor Installation Specify Unit Serial No., Part No., & Part Description 13
Wiring Schematic - Radar and Pump Tachometer Electronic Analog Gauges with Magnetic Pick-up 14 Specify Unit Serial No., Part No., & Part Description
Asphalt Pump Assembly 3341469 Specify Unit Serial No., Part No., & Part Description 15
Circulating System 16 Specify Unit Serial No., Part No., & Part Description
Circulating System Specify Unit Serial No., Part No., & Part Description 17
Drop Tube and Feed Line Assembly 18 Specify Unit Serial No., Part No., & Part Description
Suction valve Assemblies Front and Rear Specify Unit Serial No., Part No., & Part Description 19
Rear Suction Valve Manual 20 Specify Unit Serial No., Part No., & Part Description
4 Way Valve Assembly and Controls Specify Unit Serial No., Part No., & Part Description 21
Spray Bar Assembly Gang - On/Off 22 Specify Unit Serial No., Part No., & Part Description
Spray Bar Assembly Gang - On/Off Specify Unit Serial No., Part No., & Part Description 23
Spray Bar Assembly - 1 Foot Controls Bar Mounted Air Valves - S2063 & Below 24 Specify Unit Serial No., Part No., & Part Description
Spray Bar Assembly - 1 Foot Controls Bar Mounted Air Valves - S2063 & Below Specify Unit Serial No., Part No., & Part Description 25
Spray Bar Assembly - 1 Foot Controls Bar Mounted Air Valves Only - S2065 & Up 26 Specify Unit Serial No., Part No., & Part Description
Spray Bar Assembly - 1 Foot Controls Bar Mounted Air Valves Only - S2065 & Up Specify Unit Serial No., Part No., & Part Description 27
Spray Bar Multiple Folding Wings (Optional) 28 Specify Unit Serial No., Part No., & Part Description
Spray Bar Multiple Folding Wings (Optional) Specify Unit Serial No., Part No., & Part Description 29
Etnyre Spray Bar Nozzles 30 Specify Unit Serial No., Part No., & Part Description
Spray Bar Raise & Shift Hydraulic Specify Unit Serial No., Part No., & Part Description 31
Spray Bar Wing-Up - Hydraulic 32 Specify Unit Serial No., Part No., & Part Description
Spray Bar Raise & Wing-Up Mechanical Specify Unit Serial No., Part No., & Part Description 33
Bar Latch Assembly - Mechanical 34 Specify Unit Serial No., Part No., & Part Description
Air Bar Latch Assembly Specify Unit Serial No., Part No., & Part Description 35
Air Supply Gang On/Off Spray Bar 36 Specify Unit Serial No., Part No., & Part Description
Air Supply Gang On/Off Spray Bar Specify Unit Serial No., Part No., & Part Description 37
Air Supply - Spray Bar - 1 Ft Controls Bar Mounted Air Valves - S2063 & Below 38 Specify Unit Serial No., Part No., & Part Description
Air Supply - Spray Bar - 1 Ft Controls Bar Mounted Air Valves - S2063 & Below Specify Unit Serial No., Part No., & Part Description 39
Air Supply - Spray Bar - 1 Ft Controls Frame Mounted Air Valves - S2065 & Up 40 Specify Unit Serial No., Part No., & Part Description
Air Supply - Spray Bar - 1 Ft Controls Frame Mounted Air Valves - S2065 & Up Specify Unit Serial No., Part No., & Part Description 41
Hydraulic Schematic 9301345 42 Specify Unit Serial No., Part No., & Part Description
Hydraulic Manifold Assembly S/N S1702 & Below 3361117 (4 Station Assembly) 3361118 (6 Station Assembly) Specify Unit Serial No., Part No., & Part Description 43
Manifold Assembly S/N S1703 & Up (6 Station Shown) 44 Specify Unit Serial No., Part No., & Part Description
Schematic of Manifold Block 6602356 S1703 & Up Specify Unit Serial No., Part No., & Part Description 45
Drive Lines - PTO to Hydraulic Pump (40 Series Pumps) 46 Specify Unit Serial No., Part No., & Part Description
Drive Lines - GMC Trucks (40 & 90 Series Pumps) Specify Unit Serial No., Part No., & Part Description 47
Hydraulic Pump Drive - Crankshaft Driven (40 Series Pump) OPTIONAL Custom Adapter (where required) Specify Distributor serial number. 1, 2 11 12 27 Alternate Mounting Method 9 3 4 5 6 7 37 11 "A" 12 To obtain tube length "A", measure pump shaft to crank end of truck engine (or adapter if required) and subtract 6" Crank end of truck engine or adapter Adapter plate for mounting 40 Series Pump to 90 Series Pump mounting bracket 6 5 8 B Hydraulic Pump "B" minus 6" = Tube Length 9 14 15 16 15 17 25 Please Note: Crankshaft driven units are LH pump. To Rear Control Box 36 21 35 18 19 23 22 23 39 40 41 33 34 20 24 20 To Solenoid Valves Case Drain To Hydraulic Tank To Filter 38 39 40 41 20 Return From Pump A 32* 18 31 21 23 24 Auxillary Pump Suction from Filter LOW PRESS 26 HIGH PRESS *AUXILLARY PUMP NOTE Ref. 32, when ordering New Auxillary Pump please specify RH or LH Main Pump. Effective with S/N S21158, S1159, S1164, S1190 and up. If changing from old Aux. Pump 6601787 (Bi-Rotational) to above new style, send kit 7010090 (LH Pump) or 7010091 (RH Pump). REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION 1 6440172 1 Yoke-Flange, 2.75 Male Pilot 25 7050335 1 Pump-2.8CI,LH,EDC,Splice, A pad 2 3170021 2 Yoke-Flange, 2.38 Male Pilot 7010098 1 A Pad - 40 Series 3 0120382 4 Lock Washer, 0.38, Spring, PD 7050337 1 Pump-2.8CI,LH,EDC,15T,No pad 4 0454904 4 Hex Screw, 0.38NC x 0.75, GR8, PD 7010093 1 Seal Kit (both pumps) 5 3170013 2 Journal & Bearing 7010095 1 Electronic Stroker (both pumps) 6 6440164 2 Yoke - Stub Drive Line PTO 7010099 1 Cover Plate 7 6303278 AR Tube - 2.00 x 14ga 7010100 2 Screw 8 6440200 1 Yoke - End, 1.00, 15T 7010101 1 O Ring 9* 3321387 1 Mtg. Channel (S1001-S1189 & S1230) 26 9250610 AR Hyd Hose Asm, HP (specify length) 3321423 1 Mtg. Channel (S1158, S1159, S1164, S1190 and up) 27 9301275 1 Drive Line Asm 11* 3321330 2 Angle (S1001 - S1189 and up) 28 0120377 4 Nut, 0.38NC 3321424 1 Angle LH (S1158, S1159, S1164, S1190 and up) 29 0186679 4 Hex Screw, 0.38NC x 1.25, GR8 3321426 1 Angle RH (S1158, S1159, S1164, S1190 and up) 30 9250611 1 Hose Asm, LP, 12FJX-12FJX (specify length) 12 3321332 2 Gusset - Pump 31 6601812 1 Hose End, 12FJ, 1.00 Hose 14 0122459 4 Hex Screw,0.50NC x 2.00 GR2, PD 32 6602390 1 Hyd Pump,0.68CI,A Pad, Spline, LH 15 0120390 4 Flat Washer, 0.50A,W, PD 7420255 1 Seal Kit 16 0120384 4 Lock Washer, 0.50, Spring, PD 33 9250612 1 Hose Asm,LP (specify length) 17 0120378 4 Nut, 0.50NC, PD 34 6600903 1 Hyd. Adapter,ST, 08MJ-10MB 18 9410979 2 Hyd. Elbow, 90, 12MB-12MJ 35 9410281 1 Hyd. Elbow, 90, 08FJX-08MJ 19 6600648 1 Hose End, 12 x 12FJX,ST, Push Lock 36 3370247 1 Cable Asm-Pump Stroker 20 6600646 AR Hose-Self Grip 37 3321414 1 Adapter - 90 Series Brkt/40 Series Pump 21 6601568 3 Hyd Elbow, 90, 16MB-16MJ 38 6600880 1 Oil Cooler 22 6601566 1 Hose End, 16FJX-16, ST 39 0128003 2 Pipe Bushing-1.00 x 0.75NPT 23 6000792 1 Hose Clamp, Worm Drive, 1.06 to 2.00 40 0141621 2 Pipe Elbow,90, ST, 0.75NPT 24 6601564 AR Suction Hose, 1.00 ID, SAE 100R4 41 6600647 2 Hose End, 12x12MP, ST, LPSP 48 Specify Unit Serial No., Part No., & Part Description
Custom Adapter (where required) Specify Distributor serial number. 1, 2 16 17 7 3 4 5 6 14 13 Alternate Mounting Method 37 5 "A" Hydraulic Pump Drive - Crankshaft Driven (90 Series Pump) 16 Crank end of truck engine or adapter 8 9 10 3 1 12 11 Adapter plate for mounting 90 Series Pump to 42 Series Pump mounting bracket Please Note: Crankshaft driven units are LH pump. 17 To obtain tube length "A", measure pump shaft to crank end of truck engine (or adapter if required) and subtract 12.5" B "B" minus 12.5" = Tube Length 14 18 17 24 30 28 Hydraulic Pump 36 19 32 End of Pump (Ref. 18) 27* Case Drain with "A" pad to Hydraulic for units with Reservoir Auxillary Pump To Rear Control Box Low Press To Solenoid Valves High Press Return From Pump To Hydraulic Tank To Asphalt Pump Drive Motor Charge Pump Suction From Filter From Asphalt Pump Drive Motor Auxillary Pump Suction from Filter 25 *AUXILLARY PUMP NOTE Ref. 27, when ordering New Auxillary Pump please specify RH or LH Main Pump. Effective with SN S1158, S1159, S1164, S1190. If changing from old Aux. Pump 6601787 (Bi-Rotational) to new style send kit 7010090 (LH Pump), or 7010091 (RH Pump). Specify Unit Serial No., Part No., & Part Description 49 35 34 29 34 20 26 31 28 39 40 41 20 21 23 24 25 24 OPTIONAL 22 33 32 38 39 40 41 32 REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION 1 3170021 1 Yoke-Flange, 2.38 Male Pilot 19 9410233 1 Hyd Adapter, ST, 16MB-16MJ 2 6440172 1 Yoke-Flange, 2.75 Male Pilot 20 6601045 2 Hyd Elbow, 90, 16FL-16MJ 3 0120382 8 Lock Washer, 0.38, Spring, PD 21 9410285 1 Hyd Elbow, 90, 16FJX-16MJ 4 0454904 4 Hex Screw, 0.38NC x 0.75, GR8 PD 22 9250610 1 Hose Asm-HP (Specify Length) 5 3170013 2 Journal & Bearing 23 6601566 2 Hose End, 16FJX-16, ST 6 6440164 1 Yoke - Stub Drive Line PTO 24 6000792 6 Hose Clamp, Worm Drive, 1.06 to 2.00 7 6303278 AR Tube-2.00 x 14 ga (specify length) 25 6601564 AR Suction Hose, 1.00 ID 8 6440199 1 Shaft - Slip Stub 26 9250612 1 Hose Asm-LP (Specify Length) 9 3110034 1 Yoke Sleeve 27 6602390 1 Pump, 0.68CI, A Pad, Spline, LH 10 0120377 4 Nut, 0.38NC, PD 7420255 1 Seal Kit 11 6440162 1 Flange Companion 28 9410979 2 Hyd Elbow, 90, 12MB-12MJ 12 0186679 4 Hex Screw, 0.38NC x 1.25, GR8 PD 29 6601812 1 Hose End, 12FJ-1 Hose 13 9301215 1 Drive Line Asm 30 6600648 AR Hose End, 12 x 12FJX, ST Push Lock 14* 3321327 1 Mtg. Channel (S1016 - S1170) 31 6600903 1 Hyd Adapter, ST 08MJ-10MB 3321422 1 Mtg. Channel (S1194 and up) 32 6600646 AR Hose-Self Grip (Specify Length) 16* 3321330 2 Angle (S1016-S1170) 33 9250611 1 Hose-LP,12FJX - 12FJX(Specify Length) 3321424 1 Angle, LH (S1194 and up) 34 0274253 2 O-Ring Tube, Fitting 1.50 3321426 1 Angle, RH (S1194 and up) 35 9410281 1 Hyd Elbow,90, 08FJX - 08MJ 17 3321332 2 Gusset - Pump 36 3370185 1 Cable Asm - Pump Stroker 18 6602280 1 Pump-4.57, LH, Ele., A pad 37 3321453 1 Adapter - 40 Series Brkt/90 Series Pump 7010097 1 A Pad Asm Complete 38 6600880 1 Oil Cooler 6602278 1 Pump-4.57, LH, Ele., no pad 39 0128003 2 Pipe Bushing - 1.00 x 0.75NPT 7010092 1 Seal Kit (both pumps) 40 0141621 2 Pipe Elbow, 90, ST, 0.75NPT 7010096 1 Electronic Stroker (both pumps) 41 6600647 2 Hose End, 12 x 12MP, ST, LPSP
Hydrostatic Drive System - PTO Driven (40 Series Pump) 50 Specify Unit Serial No., Part No., & Part Description
Hydrostatic Drive System - PTO Driven (40 Series Pump) Specify Unit Serial No., Part No., & Part Description 51
Hydrostatic Drive System - PTO Driven (90 Series Pump) 52 Specify Unit Serial No., Part No., & Part Description
Hydrostatic Drive System - PTO Driven (40 Series Pump) Specify Unit Serial No., Part No., & Part Description 53
Hydraulic Hoses - Installation - Trailer Crank Drive, 40 Series LH Pump 54 Specify Unit Serial No., Part No., & Part Description
LPG Burners Specify Unit Serial No., Part No., & Part Description 55
LPG Portable Burner - Tank System Also Bottle System - S1996 & Above 56 Specify Unit Serial No., Part No., & Part Description
Outfire - LPG Burners Specify Unit Serial No., Part No., & Part Description 57
Thermocontrol - 12 Volt Etnyre L.P.G. Burners 58 Specify Unit Serial No., Part No., & Part Description
Thermocontrol - 12 Volt Etnyre L.P.G. Burners Wiring Diagram - Thermocontrol Box -6500192 Specify Unit Serial No., Part No., & Part Description 59
LPG Tank 60 Specify Unit Serial No., Part No., & Part Description
LPG Burner Assembly - Bottle System S1995 & Below Specify Unit Serial No., Part No., & Part Description 61
LPG Bottle Hookup & Rack Assembly S1996 & Above 62 Specify Unit Serial No., Part No., & Part Description
Portable Burner S1995 & Below Specify Unit Serial No., Part No., & Part Description 63
Fuel Oil Burner Installation (Single Burner Shown) 64 Specify Unit Serial No., Part No., & Part Description
Igniter Burner Wiring Electric Drive - 9301570 Specify Unit Serial No., Part No., & Part Description 65
Bracket Assembly Relay & Fuse - 7230287 66 Specify Unit Serial No., Part No., & Part Description
Control Assembly - Fuel Oil Burners Specify Unit Serial No., Part No., & Part Description 67
Portable Generating Burner 68 Specify Unit Serial No., Part No., & Part Description
Portable Burner - Vapor Propane Specify Unit Serial No., Part No., & Part Description 69
Fuel Tank Assembly & Flushing Line 70 Specify Unit Serial No., Part No., & Part Description
Power Washdown & Self Flushing Specify Unit Serial No., Part No., & Part Description 71
Tank Gauge Assembly 72 Specify Unit Serial No., Part No., & Part Description
Manhole and Spillbox Assembly - 3301357 Specify Unit Serial No., Part No., & Part Description 73
Mirror Assembly - Electric - 3380554 S1001 thru S1250 74 Specify Unit Serial No., Part No., & Part Description
Mirror Assembly - Electric -3361186 S1348 thru S2092 Specify Unit Serial No., Part No., & Part Description 75
Retrac 4 Way Heated Mirror S2099 & Up 76 Specify Unit Serial No., Part No., & Part Description
Thermometers - Sample Valve Specify Unit Serial No., Part No., & Part Description 77
Toolboxes Single & Tandem Axle 78 Specify Unit Serial No., Part No., & Part Description
Bar Box Assemblies Specify Unit Serial No., Part No., & Part Description 79
Exhaust Stack Assemblies 80 Specify Unit Serial No., Part No., & Part Description
Identification and Clearance Lights Specify Unit Serial No., Part No., & Part Description 81
Bumper Assemblies 82 Specify Unit Serial No., Part No., & Part Description
Bumper Assemblies Wiring Diagram - 9301227 Truck Lite, 4 Lamp Specify Unit Serial No., Part No., & Part Description 83
Wiring Diagram - Lighting 84 Specify Unit Serial No., Part No., & Part Description
Front Bumper Assembly Specify Unit Serial No., Part No., & Part Description 85
Ladder Assembly with or without Bar Box 86 Specify Unit Serial No., Part No., & Part Description
Fender Assemblies Specify Unit Serial No., Part No., & Part Description 87
Tempature Probe - Electric (Optional) 88 Specify Unit Serial No., Part No., & Part Description
Pintle Hook Assembly (Optional) Specify Unit Serial No., Part No., & Part Description 89
Tie Down Assembly and Motion Limiters 90 Specify Unit Serial No., Part No., & Part Description
Miscellaneous Attachments and Tools Specify Unit Serial No., Part No., & Part Description 91
Index 92 Specify Unit Serial No., Part No., & Part Description
Index Specify Unit Serial No., Part No., & Part Description 93
Index 94 Specify Unit Serial No., Part No., & Part Description
Index Specify Unit Serial No., Part No., & Part Description 95
Index 96 Specify Unit Serial No., Part No., & Part Description
Index Specify Unit Serial No., Part No., & Part Description 97
Index 98 Specify Unit Serial No., Part No., & Part Description
Index Specify Unit Serial No., Part No., & Part Description 99
WARNING! Fluoroelastomer Handling Proposition 65 Warning 100 Specify Unit Serial No., Part No., & Part Description
Serial Number Plate Location Specify Unit Serial No., Part No., & Part Description 101
Decimal Equivalent Chart Hydraulic Fitting Code 102 Specify Unit Serial No., Part No., & Part Description