The go-to place for advanced manufacturing technologies in the UK

The go-to place for advanced manufacturing technologies in the UK

Introduction Bob Gilbert Chair HVM Catapult The High Value Manufacturing Catapult works with government, academia and industry partners to bridge the gap between innovation and commercialisation of manufacturing in the UK. We develop and commercialise revolutionary technologies and add real value to the UK economy. A mere five years since our operational start, evidence of the outcomes and economic impact of our collaboration with industry exceeds our targets. Yet we are ambitious in aiming to work with even more sectors and businesses. If you think our offer is of interest, we look forward to hearing from you.

Contents Catapults: UK Policy 1 Manufacturing facts 3 TRLs 5 Our mission and offer 7 Our achievements 2014-2015 9 Did you know? 11 Key technologies 13 7 centres 15 Governance 23 Team contacts 25 Contact details 27

Catapults: UK Policy The High Value Manufacturing Catapult forms part of the national Catapult programme, which was established by Innovate UK and receives government support through the Department for Business, Innovation and Skills. Each Catapult is focused on an area in which the UK has real potential to generate growth in strategically important global markets, and there is already strong evidence they are adding benefit to the economy in terms of jobs and growth. Catapults aim to draw funding from three equal sources: Core public funding from UK Government, through Innovate UK Business funded R&D contracts Competitively won collaborative R&D projects, from a mix of public and private sources 1

There are currently 11 Catapults: Cell and Gene Therapy Catapult Digital Catapult Energy Systems Catapult Future Cities Catapult High Value Manufacturing Catapult Medicines Technologies Catapult Offshore Renewable Energy Catapult Precision Medicine Catapult Satellite Applications Catapult Semiconductors Applications Catapult Transport Systems Catapult 2

Manufacturing facts The value of the global manufacturing market is 6.7trillion UK manufacturing employs 2.6 million people UK manufacturing makes up 11% 69% of UK GVA of UK Research & Development is funded by the manufacturing industry 44% of UK exports come from manufacturing 3

UK manufacturing contributes 15% of business investment Manufacturing leads the charge on productivity Manufacturing 58,300 4% UK economy 47,400 1.6% Output per job and % change 2010-2014 Manufacturing jobs are better paid than the average Manufacturing Services UK economy The UK is the world s second largest 30,900 26,546 27,271 aerospace manufacturer The UK is the 11th largest manufacturing nation in the world Source: www.eef.org.uk/campaigning/ campaigns-and-issues/ manufacturing-facts-and-figures 4

TRLs A new product or technology goes through several cycles of experimentation, refinement and testing before it can be incorporated into industrial-scale production systems. At HVM Catapult, we help developers and adopters of new technologies to measure their product s stage of development and its readiness for manufacture. The Technology Readiness Levels (TRLs) provide common terms to broadly define technology, from concept to commercial production, through to disposal. We provide general comparisons to help companies commercialise technology and bring it to market. We typically operate in the area of TRL 4 to 6. 5

TRL 1 TRL 2 Early innovation and research Research establishments TRL 3 TRL 4 TRL 5 Applied research and development Catapult focus TRL 6 TRL 7 TRL 8 TRL 9 Technology implementation through to successful operations Private sector 6

Our mission The HVM Catapult is the catalyst for the future growth and success of manufacturing in the UK. We help accelerate new concepts to commercial reality and thereby create a sustainable high value manufacturing future for this country. Our ultimate aim is to significantly grow the contribution of the manufacturing sector to the UK economy. 7

Our offer Through our centres: We have capability which spans basic raw materials through to high integrity product assembly processes. We provide access to world-class facilities and manufacturing equipment generally out-of-reach to individual companies We employ over 1,775 scientists, engineers technicians and support staff to provide at elbow support to companies and to push the boundaries of high end manufacturing We develop a network of leading suppliers who contribute to key UK industry supply chains We unite industry, government and research in a shared goal to make the UK an attractive place to invest in manufacturing 8

Our achievements 2014-15 19% 48% Core public funding Competitively won CR&D Commercial income 33% Core funding received to date 107m Collaborative R&D Funding levered 290m Net benefits for the UK economy 1.6bn Potential net benefits by 2020 net benefits to the UK economy 15 from every 1 6.1bn core public funding received 9 Source: WECD Economic Impact Evaluation study

Total value of our assets 474m Up 28% from 2013-14 Number of employees 1,775 Size of order book 183m Over 66% of which came from CR&D Number of projects 1,259 Private sector clients 1,514 SME clients 629 41% of total number of private sector clients Source: HVM Catapult Annual Review 2014-15 10

Did you know? In 2015, the Nuclear AMRC helped companies win 600m of new business WMG s Energy Innovation Centre develops batteries to double the range of electric vehicles x2 CPI has helped start-up and spin-out companies to raise over 100m of funding and investment AMRC automation research saved BAE Systems over 70m in machine tool capital investment MTC is one of the country s top 100 apprentice employers, recognised by City and Guilds The NCC hosts the most powerful publicly available short upstroke press in Europe 11

AFRC s Superplastic Forming Press is the largest in any R&D facility in Europe CPI helped create almost 60 European FP and H2020 projects with a total value of over 150m Nuclear AMRC helped Rolls-Royce reduce assembly time for a heat exchanger by 50% The AMRC s Factory 2050 is the world s first reconfigurable manufacturing research facility The NCC has the capability to accelerate Resin Transfer Moulding from 6-7 hours to just minutes WMG s SME Team have so far created 270 new products and processes and generated 55 million value added to the economy 12

Key technologies We provide innovation support and expertise covering a broad range of technologies incorporating some of the world s most advanced equipment. Advanced Assembly Automation Biologics Biotechnology Casting Composites Design Digital Manufacturing Electronics Flexible Manufacturing 13

Formulations Joining High Temperature Processing Machining Manufacturing with Polymers Materials Characterisation Metal Forming and Forging Metrology Modelling and Simulation Powder Technology Netshape and Additive Manufacturing Power and Energy Storage Printable Electronics Surface Engineering Resource Efficient and Sustainable Manufacturing Tooling and Fixtures Visualisation and Virtual Reality 14

7centres Through our 7 centres we have capabilities and competences which span basic raw materials through to high integrity product assembly processes. 15

T: +44 (0) 141 534 5200 E: info@afrc.org.uk www.afrc.org.uk Shaping the future, forging partnerships Focused on developing metal forming and forging technologies to support the design and advanced manufacture of products. > Die life improvements > Forging > Residual stress > Thermal processes > Material characterisation > Superplastic forming > Incremental sheet forming 16

T: +44 (0) 114 222 1747 E: enquiries@amrc.co.uk @theamrc www.amrc.co.uk At the cutting edge of collaborative research World-class centre for collaborative research focused on advanced machining and materials for aerospace and other high value manufacturing sectors. > Advanced machining and materials research > High performance machining > Advanced structural testing > Hybrids and metallic composites > High value assembly > Design and prototyping 17

T: +44 (0) 1642 455 340 E: info@uk-cpi.com @ukcpi www.uk-cpi.com From innovation to commercialisation Using applied knowledge in science and engineering combined with state of the art facilities to enable our clients to develop, prove, prototype and scale up the next generation of products and processes. > Printable electronics > Industrial Biotechnology and Biorefining > Biologics > Formulation and Flexible manufacturing 18

T: +44 (0) 24 7670 1600 E: reception@the-mtc.org @the_mtc_org www.the-mtc.org Challenging the boundaries of manufacturing We have a clear vision inspiring great British manufacturing, on the global stage. > Intelligent automation > Advanced tooling and fixturing > Electronics manufacturing > Net shape and additive manufacturing > High integrity fabrication > Non-conventional machining > Metrology and NDT > Manufacturing informatics > Manufacturing simulation 19

T: +44 (0) 117 370 7600 E: info@nccuk.com @NCCUKinfo www.nccuk.com Innovation Accelerated. People Developed. Solutions Delivered Providing collaborative, open-access, research, technology and people development, transferring knowledge for the design, manufacture and application of composites. > Advanced composites applications > Product and process development and optimisation > Prototyping and validation > Manufacturing, inspection and testing > Knowledge transfer, training and specialised workshops 20

T: +44 (0) 114 222 9900 E: enquiries@namrc.co.uk @NuclearAMRC www.namrc.co.uk Helping UK manufacturers win work in civil nuclear Working with UK companies of all sizes to enhance their manufacturing capabilities for nuclear and other innovative energy sectors. > Large-scale machining > Advanced joining and cladding > Near-net shape manufacturing > Large-volume metrology > Virtual environments > Supplier development 21

Addressing the global challenge of low carbon mobility Delivering fundamental and applied research via sector leading technology transfer to automotive, commercial and rail transport. T: +44 (0) 24 7615 1667 E: wmghvmcatapult@ warwick.ac.uk @CatapultWMG wmghvmcatapult.org.uk > Lightweight structures > Automotive structural composites > Battery characterisation and development of new battery materials and prototype cells > All electric and hybrid drives > Metrology and visualisation 22

Governance Our work is overseen by a Supervisory Board, which is chaired by Bob Gilbert and is made up of leading academics, voices of industry and experts in manufacturing, who provide an independent governance overview of the HVM Catapult, its strategic direction and delivery plan. 23

The HVM Catapult Management Board is chaired by our CEO, Dick Elsy, and is comprised of the chief executives of our seven centres. The Management Board is responsible for the development and implementation of the delivery plan combined with the management and reporting of metrics, deliverables and outputs to meet the requirements of the public investment we receive. 24

Team contacts Dick Elsy Chief Executive Officer dick.elsy@hvm.catapult.org.uk D +44 (0)121 506 9780 Paul John Business Director paul.john@hvm.catapult.org.uk D +44 (0)121 506 9746 M +44 (0)7810 631475 Ian Collier Director of Operations ian.collier@hvm.catapult.org.uk D +44 (0)121 506 9747 M +44 (0)7905 200414 Henriette Lyttle-Breukelaar Marketing & Communications Director henriette.lyttle@hvm.catapult.org.uk D +44 (0)121 506 9582 M +44 (0)7826 890746 25

Dr Phill Cartwright Chief Technology Officer phill.cartwright@hvm.catapult.org.uk D +44(0)121 506 9830 M +44(0)7826 942283 Philip Mabe Finance Director philip.mabe@hvm.catapult.org.uk M +44(0)7827 844898 Tamarin Adshead Operations & Marketing Manager tamarin.adshead@hvm.catapult.org.uk D +44 (0)121 506 9783 M +44 (0)7919 565262 Sophie Szczygielski Administrative Assistant sophie@hvm.catapult.org.uk D +44 (0)121 506 9829 26

Contact details HVM Catapult The Oracle Building Blythe Valley Park Shirley, Solihull B90 8AD hvm.catapult.org.uk +44 (0) 121 506 9780 info@hvm.catapult.org.uk @HVM_Catapult 27

AFRC CPI AMRC NAMRC MTC WMG NCC