CONTENTS PAGE TNC SERIES General... 4 Interface... 5 Characteristics...6-7 TNC 50 Ω SERIES Plugs...8-9 Jacks...0- Jacks and receptacles... Receptacles...-4 Adapters... 5 Caps... 6 TNC 75 Ω SERIES Plugs... 7 Jacks and adapters... 8 TNC 8 GHz SERIES Characteristics... 9 Plugs and jacks... 0 Jacks... Receptacles... Adapters and cap... Panel drilling... 4 Assembly instructions...5-8 -
GENERAL 50 Ω 75 Ω DC - GHz standard DC - 8 GHz 8 GHz series DC -.5 GHz DC - GHz recommended 50 and 75 Ω DC -.5 GHz commercial GENERAL Screw-on equivalent to BNC bayonet series Good RF performance Suitable for high power levels Long life and high strength ranges: - Standard TNC series (50 and 75 Ω fully intermatable) - Commercial TNC series (50 and 75 Ω) - 8 GHz TNC series (50 Ω) APPLICABLE STANDARDS MIL-C-90 / MIL STD 48A/ IEC 6069-7 CECC 00 APPLICATIONS Avionics Aeronautics Countermeasures Telecommunications -4
INTERFACE PLUG JACK LETTER mm inch mm inch LETTER min. max. min. max. min. max. min. max. A..7 0.05 0.054 A - 4.7-0.86 B 4.8-0.90 - B 8. 8. 0.9 0. D.40-0.449 - C 8. 8.46 0.7 0. E -. - 0.087 D 8.79 9.04 0.46 0.56 F 0.5 0.65 0.04 0.05 E 9.6 9.68 0.78 0.8 G 7 7.05 0.75 0.77 F -. - 0.087 4.9 5.7 0.9 0.4 H - 5.9-0. 5.8 5.79 0.08 0.8 8. 8.5 0.7 0.5 0.5-0.006 -.7.4 0.068 0.088 4.8-0.07-4.75-0.87-5 0.5-0.006-4 - 0.5-0.006 6 0.08.0 0.00 0.040 5 4.7 5. 0.86 0.06 7 5. 5.84 0.0 0.0 6 4.78 5.8 0.88 0.08 8 0.7.98 0.07 0.078 7 0.7-0.4-8 0.8 0.76 0.05 0.00 9 4.95-0.95 - -5
CHARACTERISTICS STANDARD TNC TEST/CHARACTERISTICS MIL-C-90 A VALUES/REMARKS ELECTRICAL CHARACTERISTICS Impedance 50 Ω 75 Ω Frequency range DC - GHz DC -.5 GHz V.S.W.R. -4.0 max Insertion loss -7 0.8 db max at 9 GHz RF leakage -6-60 db min from to GHz Insulation resistance - 5000 MΩ min Contact resistance center contact (mω) outer contact (mω) -6 Initial.5 0. After proof - Working voltage At sea level: 500 V rms at 70000 ft (000 m): 5 V rms Dielectric withstanding voltage -7 At sea level: 500 V rms at 70000 ft (000 m): 75 V rms RF withstanding voltage - At sea level: 000 V rms (5 MHz sine wave) MECHANICAL CHARACTERISTICS Durability -5 500 matings Mating / unmating axial force: not applicable torque:.96 inch pounds (.6 N.cm) Recommended mating torque.99 to 5.98 inch pounds (46 to 69 N.cm) Proof torque 4.74 inch pounds (70 N.cm) Coupling mechanism retention force -5 00 Lbf (44.5 dan) Cabling retention force -4 cable clamp: 40.6 Lbf (8 N min) (all cables) crimped: 5 Lbf (7 N min) (cable dia..89 (4.8) to.8 (5.8)) 76.4 Lbf (40 N min) (cable dia..50 (6.5) and above) Center contact retention Axial: 6.06 Lbf (7 N) ENVIRONMENTAL CHARACTERISTICS Temperature range standard models -65 C / + 65 C hermetic sealed models -65 C / +00 C models for semi-rigid cables -65 C / +05 C Thermal shock -0 MIL-STD-0, method 07, condition B High temperature endurance MIL-STD-0, method 08 Corrosion (salt spray) - MIL-STD-0, method 0, condition B Vibrations -8 MIL-STD-0, method 04, condition B Shocks -9 MIL-STD-0, method, condition G Moisture resistance - MIL-STD-0, method 06 Low pressure - Not applicable Hermetic seal Applied vacuum 0-6 mm of Hg (Torrs) leakage rate < 0-6 atm/cm /s Leakage Pressure.5 bars; duration mn; temperature 5 C to 5 C MATERIALS Body and center pin contact Center socket contact Ferrules Insulators Gaskets PLATING Body Center contacts Brass as per QQ-B-66 Beryllium copper as per QQ-C-50 Brass PTFE teflon Silicone elastomer Nickel plated Gold plated All dimensions are given in mm -6
CHARACTERISTICS COMMERCIAL TNC TEST/CHARACTERISTICS VALUES/REMARKS ELECTRICAL CHARACTERISTICS Impedance 50 Ω 75 Ω Frequency range DC -.5 GHz Test voltage 500 V rms Operating voltage 500 V rms Insulation resistance 5000 mω min (500 V) Contact resistance 0 mω max ENVIRONMENTAL CHARACTERISTICS Temperature range 5 C / + 70 C PLATING Body Center contacts Nickel Gold -7
50 Ω PLUGS STRAIGHT PLUGS CRIMP TYPE FOR FLEXIBLE CABLE Fig. Fig. Fig. Cable group Fig.6 / 50 S 5 / 50 S R4 075 000 R4 075 6 R4 08 000 R4 08 6 Dimensions (mm) A B C D 0.6.75.5 9.6 Captive center contact yes Assembly instructions M 0 M 0 5 / 50 S R4 07 000. 5.55 no M 05.05 5 / 50 D R4 07 000.075 5.5 M 0 yes 6 / 75 + 9 R4 074 000 0.75.9 6.6 M 05 Packaging 00 pieces unit Note commercial version full crimp commercial version, full crimp STRAIGHT PLUGS CLAMP TYPE FOR FLEXIBLE CABLE Fig. Fig. Cable group Fig..6 / 50 + 75 R4 004 000 Dimensions (mm) A B C Captive center contact Assembly instructions Packaging 6.5 0.6. yes M 06 Unit 5 / 50 S + D R4 008 000 7.. 5.6 no M 07 00 pieces 6 / 75 + 9 R4 0 000 7.05 6.65 M 07 yes 0 + / 50 R4 08 000 M 07 Unit Note conical braid clamp -8
50 Ω PLUGS STRAIGHT PLUG CLAMP TYPE FOR SEMI RIGID CABLE Cable group Captive center contact Assembly instructions Packaging.4 R4 05 000 no M 08 Unit RIGHT ANGLE PLUGS CRIMP TYPE FOR FLEXIBLE CABLE Fig. Fig. Fig. Cable group Fig. Captive center contact Assembly instructions Packaging Note.6 / 50 S R4 8 6 5 / 50 S M 04 R4 8 6 yes M 04 00 pieces R4 8 000 M 0 unit commercial version RIGHT ANGLE PLUG CLAMP TYPE FOR FLEXIBLE CABLE Cable group Captive center contact Assembly instructions Packaging 5 / 50 S + D R4 56 000 yes M 07 Unit -9
50 Ω JACKS STRAIGHT JACKS CRIMP TYPE FOR FLEXIBLE CABLE Fig. Fig. Cable group Fig Captive center contact Assembly instructions Packaging Note.6 / 50 S + D R4 7 000 yes M0 Unit 5 / 50 S R4 5 6 yes M0 00 pieces commercial version, full crimp STRAIGHT BULKHEAD JACKS CRIMP TYPE FOR FLEXIBLE CABLE (REAR MOUNT) Cable group Dimensions (mm) A B C D Captive center contact Assembly instructions Panel drilling Packaging Note.6 / 50 S R4 6 8 0.6.75.0 M0 commercial version, panel sealed yes 5 / 50 S R4 6 5.05.0 5.55 M0 P09+P 00 pieces commercial version, panel sealed, full crimp -0
50 Ω JACKS STRAIGHT JACK CLAMP TYPE FOR FLEXIBLE CABLE Cable group Captive center contact Assembly instructions Packaging 5 / 50 S R4 07 000 no M07 Unit STRAIGHT SQUARE FLANGE JACKS CLAMP TYPE FOR FLEXIBLE CABLE Cable group Also for screws type -56 UNF A Dimensions (mm) A B C Captive center contact Assembly instructions.6 / 50 + 75 R4 54 000 9.8 0.6. yes M06 5 / 50 S + D R4 58 000 0..05 5.6 no M07 Panel drilling P04 Packaging Unit 7.5 mm SQUARE FLANGE STRAIGHT JACK SOLDER TYPE FOR SEMI RIGID CABLE Cable group Captive center contact Assembly instructions Panel drilling Packaging.085 R4 57 440 no M P0 Unit -
50 Ω JACKS & RECEPTACLES STRAIGHT BULKHEAD JACKS PANEL SEALED REAR MOUNT Cable group Dimensions (mm) A B Captive center contact Assembly instructions Panel drilling Packaging.6 / 50 R4 4 000 9.6. M 00 pieces yes P09 5 / 50 S R4 5 000 0.7 5.6 M07 Unit 7.5 mm SQUARE FLANGE STRAIGHT FEMALE RECEPTACLES Dimension A (mm) Captive center contact Panel drilling Packaging Note R4 404 000 M.5 x 0.45 unit yes P05 Solder pot R4 405 000.6 00 pieces -
50 Ω RECEPTACLES 9 mm SQUARE FLANGE STRAIGHT FEMALE RECEPTACLE Captive center contact Panel drilling Packaging Note R4 40 000 no P0 Unit Slotted contact HOLES FLANGE STRAIGHT FEMALE RECEPTACLE Captive center contact Panel drilling Packaging Note R4 45 000 yes P07 Unit Solder pot contact BULKHEAD STRAIGHT FEMALE RECEPTACLES Fig. Fig. Fig Captive center contact Panel drilling Packaging Note R4 557 000 P08 yes R4 60 000 P0 Unit Front mount, solder pot contact Panel sealed, front mount, solder pot contact -
50 Ω RECEPTACLES 7.5 mm SQUARE FLANGE RIGHT ANGLE FEMALE RECEPTACLE Captive center contact Panel drilling Packaging Note R4 654 000 yes P06 Unit Solder pot contact RIGHT ANGLE BULKHEAD FEMALE RECEPTACLE Captive center contact Panel drilling Packaging Note R4 680 000 yes P08 Unit Panel sealed, front mount, solder pot contact 7.5 mm SQUARE FLANGE STRAIGHT MALE RECEPTACLE Captive center contact Panel drilling Packaging Note R4 440 000 yes P0 Unit Solder pot contact -4
50 Ω IN SERIES ADAPTERS IN SERIES ADAPTERS Fig. Fig. Fig. Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. 8 Fig. 9 Captive center contact Fig Panel drilling Packaging Note R4 70 000 yes R4 75 000 5 Unit Male-male R4 704 000 Female-female R4 70 000 R4 7 000 4 R4 70 6 6 R4 770 000 7 P0 P09 00 pieces Square flange femalefemale Square flange slide on type male-female Bulkhead hermetic, panel sealed female-female Commercial version, bulkhead female-female Right angle male-female R4 780 000 8 unit Female female male R4 78 000 9 Female female female -5
50 Ω CAPS PROTECTIVE CAPS Fig. Fig. Fig. Fig. Finish Packaging Note R4 805 000 Black chromium Male with cord Unit R4 8 000 Male with chain Nickel R4 85 000 00 pieces Female with chain -6
75 Ω PLUGS STRAIGHT PLUGS CRIMP TYPE FOR FLEXIBLE CABLE Cable group Captive center contact 6 / 75 + 9 Assembly instructions Packaging R44 085 000 no Unit Full crimp M0 R44 085 6 yes 00 pieces Commercial version - full crimp Note STRAIGHT PLUG CLAMP TYPE FOR FLEXIBLE CABLE Cable group Captive center contact Assembly instructions Packaging 8 / 75 R44 07 000 yes M09 Unit -7
75 Ω JACKS AND ADAPTERS STRAIGHT BULKHEAD JACKS CRIMP TYPE FOR FLEXIBLE CABLE Cable group Captive center contact Panel drilling 6 / 75 + 9 R44 4 000 no Assembly instructions Packaging P09 or P M0 R44 4 6 yes 00 pieces Unit Note Panel sealed Commercial version - panel sealed STRAIGHT BULKHEAD JACK, CRIMP TYPE, FOR FLEXIBLE CABLE Cable group Captive center contact Assembly instructions Panel drilling Packaging Note 6 / 75 R44 9 000 yes M07 P09 Unit Panel sealed IN SERIES ADAPTERS Fig. Fig. Fig Captive center contact Packaging R44 704 000 yes Unit R44 770 000-8
8 GHz CHARACTERISTICS TEST/CHARACTERISTICS MIL-C-90 A VALUES/REMARKS ELECTRICAL CHARACTERISTICS Impedance Frequency range MECHANICAL CHARACTERISTICS Durability -5 500 matings Mating / unmating Axial force: not applicable Torque:.96 inch pounds (.6 N.cm) Recommended mating torque.98 inch pounds (65 N.cm) Proof torque 9.40 inch pounds (9 N.cm) Coupling mechanism retention force -5 00 Lbf (44.5 dan) Cabling retention force -4 5 Lbf (7 N min) (cable dia..89 (4.8) to.8 (5.8)) 76.4 Lbf (40 N min) (cable dia..50 (6.5) and above) Center contact retention Axial: 6.06 Lbf (7 N) ENVIRONMENTAL CHARACTERISTICS Temperature range 50 Ω DC - 8 GHz V.S.W.R. -4 Semi rigid cable:.7 max Flexible cable:.5 at.4 GHz Insertion loss -7 0.8 db max at 9 GHz RF leakage -6-60 db min from to GHz Insulation resistance - 5000 MΩ min Contact resistance center contact (mω) outer contact (mω) -6 Initial.5 0. In series adapter:.5 max After proof - Working voltage At sea level: 500 V rms at 70000 ft (000 m): 5 V rms Dielectric withstanding voltage -7 At sea level: 500 V rms at 70000 ft (000 m): 75 V rms RF withstanding voltage - At sea level: 000 V rms (5 MHz sine wave) Standard models Hermetic sealed models Models for semi rigid cables 65 C / + 65 C 65 C / +00 C 65 C / +05 C Combined climate tests Thermal shock -0 MIL STD 0, method 07, condition B High temperature endurance MIL STD 0, method 08 Corrosion (salt spray) - MIL STD 0, method 0, condition B Vibrations -8 MIL STD 0, method 04, condition B Shocks -9 MIL STD 0, method, condition G Moisture resistance - MIL STD 0, method 06 Low pressure - Not applicable Hermetic seal Applied vacuum 0-6 mm of Hg (Torrs) Leakage rate < 0-6 atm/cm /s Leakage Pressure.5 bars; duration mn; temperature 5 C to 5 C MATERIALS Body Center contact Ferrules Insulators Gaskets PLATING Body Center contacts male female Stainless steel Brass Bronze Brass PTFE teflon Silicone elastomer Passivated Gold plated Standard packaging = unit All dimensions are given in mm (inch) -9
8 GHz PLUGS AND JACKS STRAIGHT PLUGS CRIMP TYPE FOR FLEXIBLE CABLE Dimensions mm(inch) Cable group A B C D 5 / 50 D R4 08 700 0 (.8).05 (04). (.6) 5.5 (.8) / 50 R4 089 700 5 (.78).45 (.096) 7.5 (.95).05 (.45) Assembly instructions M 0 STRAIGHT PLUGS SOLDER TYPE FOR SEMI-RIGID CABLE Dimensions mm(inch) Cable group A B C Assembly instructions.4 R4 05 700 (.09).65 (.44) 5 (.97) M.50 R4 054 700.7 (.067) 6.45 (.54) 8 (.5) M 4 STRAIGHT JACKS SOLDER TYPE FOR SEMI-RIGID CABLE Dimensions mm(inch) Cable group A B C Assembly intructions.4 R4 7 700 (.09).65 (.4) 5 (.97) M.50 R4 8 700.7 (.067) 6.45 (.54) 8 (.5) M 4-0
8 GHz JACKS STRAIGHT SQUARE FLANGE JACK CRIMP TYPE FOR FLEXIBLE CABLE Cable group Panel drilling Assembly instructions 5 / 50 D R4 9 700 P0 M 0 STRAIGHT SQUARE FLANGE JACKS SOLDER TYPE FOR SEMI-RIGID CABLE Dimensions mm(inch) Cable group Panel drilling Assembly instructions A B C D.4 R4 7 700 8 (.5) (.09).65 (.44) 5 (.97) M P.50 R4 74 700 8.8 (.46).7 (.067) 6.45 (.54) 8 (.5) M 4 STRAIGHT BULKHEAD JACKS SOLDER TYPE FOR SEMI-RIGID CABLE Dimensions mm(inch) Cable group A B C Panel drilling Assembly intructions.4 R4 700 (.09).65 (.44) 5 (.97) M P09.50 R4 700.7 (.067) 6.45 (.54) 8 (.5) M 4 -
8 GHz RECEPTACLES SQUARE FLANGE STRAIGHT MALE RECEPTACLE (extended dielectric - stub contact) Captive center contact Panel drilling R4 446 700 yes P4 SQUARE FLANGE STRAIGHT FEMALE RECEPTACLE Captive center contact Panel drilling R4 40 700 yes P5 SQUARE FLANGE STRAIGHT FEMALE RECEPTACLE (extended dielectric - stub contact) Captive center contact Panel drilling R4 4 700 yes P R4 4 700 no -
8 GHz ADAPTERS AND CAP IN SERIES ADAPTERS Fig. Fig. Fig. Fig. 4 Fig. 5 Fig. Captive center contact Panel drilling Note R4 70 700 Male - male R4 704 700 Female - female R4 705 700 yes Male - female R4 70 700 4 P6 Square flange female - female R4 70 700 5 P09 Bulkhead panel sealed female - female SHORT CIRCUIT CAP R4 850 700 -
PANEL DRILLING P0 P0 P0 P04 P05 P06 P07 P08 P09 P0 P P P P4 P5 P6-4
ASSEMBLY INSTRUCTIONS M 0 Centre contact STRIPPING DIMENSIONS Ferrule Heatshrink sleeve (option) Body Stripping length (mm) Crimp tools a b c e Dies included MIL standard R8 9 000 (M50/5-0) + dies R4 8 000 4 8.5 5 R8 000 Hex.7-5.4 R8 5 0 (M50/5-) Hex.7-5.4 - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Strip the cable. 4 - Slide the cable into the body until it bottoms against the insulator. - Slide the center contact on until it bottoms against the cable dielectric. - Solder the center contact. - Clean solder area. 5 - Slide the ferrule over the braid. - Crimp the ferrule with crimping tool (see table). - Fan the braid. 6 - Cut the excess of braid if necessary. - Slide the sleeve over the ferrule and heatshrink it in place (option). -5
ASSEMBLY INSTRUCTIONS M 0 Ferrule Centre contact STRIPPING DIMENSIONS Body Heatshrink sleeve (option) Stripping length (mm) Crimp tools a b c e Dies included MIL standard R8 9 000 (M50/5-0) + dies R4 08 000 4 8.5 5 R4 08 6 R8 000 Hex.7-5.4 R4 08 700.5 6.5.5 9 R8 5 0 (M50/5-) Hex.7-5.4 R4 089 700 6 4 0 R8 000 Hex.54-0.54 R8 000 Hex 0.54 R4 9 700.5 6.5.5 9 R4 5 6 R4 6 R44 085 000 R44 085 6 R44 4 000 R44 4 6 4 8.5 5 R8 000 Hex.7-5.4 R8 5 0 (M50/5-) Hex.7-5.4 R8 5 0 (M50/5-) Hex.7-6.48 - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Strip the cable. 4 - Slide the cable into the body until it bottoms against insulator. - Slide the center contact on until it bottoms against the cable dielectric. - Crimp the center contact with crimping tool (see table). 5 - Slide the ferrule over the braid. - Crimp the ferrule with crimping tool (see table). - Fan the braid. 6 - Cut the excess of braid if necessary. - Slide the sleeve over the ferrule and heatshrink it in place (option). -6
ASSEMBLY INSTRUCTIONS M 0 Clamp braid Centre contact STRIPPING DIMENSIONS Ferrule Insulator Body R4 075 000 R4 075 6 R4 7 000 R4 6 Stripping length (mm) Crimp tools a b c e Dies included MIL standard R8 9 000 (M50/5-0) + dies 4 0 8.5 4.5 R8 000 Hex.7-5.4 R8 5 0 (M50/5-) Hex.7-5.4 - Slide the ferrule onto the cable. - Strip the cable. 4 - Slide cable into body until it bottoms against insulator. - Fan the braid. - Slide the braid clamp and the insulator between the dielectric and the braid. - Slide the insulator between the dielectric and the braid. 5 - Slide the ferrule over the braid. - Slide on the center contact until it bottoms against the cable dielectric. - Solder or crimp the center contact with crimping tool (see table). - Clean solder area if necessary. 6 - Crimp the ferrule with crimping tool (see table). - Cut the excess of braid if necessary. -7
ASSEMBLY INSTRUCTIONS M 04 Cap STRIPPING DIMENSIONS Ferrule Body Heatshrink sleeve (option) Stripping length (mm) Crimp tools a b c e Dies included MIL standard R8 9 000 (M50/5-0) + dies R4 8 6.5 6.5 6.5 R8 000 Hex.5 R8 5 00 (M50/5-0) Hex.5 R4 8 6 7.5 6 4 R8 000 Hex 5.4 R8 5 0 (M50/5-) Hex 5.40 - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Strip the cable. 4 - Crimp the ferrule with crimping tool (see table). - Solder the inner conductor. - Fan the braid. 5 - Place the cap into the body. - Push the connector body under the braid. - Slide the ferrule over the braid. 6 - Press on the cap flush or slightly below the surface of the body assembly. - Slide the sleeve over the ferrule and heatshrink it in place (option). -8
ASSEMBLY INSTRUCTIONS M 05 Back nut Centre contact STRIPPING DIMENSIONS Heatshrink sleeve (option) Ferrule Body Stripping length (mm) Crimp tools a b c e Dies included MIL standard R8 9 000 (M50/5-0) + dies R4 07 000 R8 000 Hex.7-5.4 R8 5 0 (M50/5-0) Hex.7-5.4 7 8.5 6 9 R4 074 000 R8 000 Hex.7-6.48 R8 5 0 (M50/5-) Hex.7-6.48 - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Position the ferrule's hole at the front if soldering. - Position the ferrule's hole at the back if crimping. - Strip the cable. 4 5 4 - Slide the center contact on until it bottoms against the insulator back nut. - Solder or crimp the contact (see table). - Fan the braid. - Slide the cable into the back nut. 5 - Screw the back nut into the connector body with the adapted wrench. - Recommended coupling torque (see table). - Slide the ferrule over the braid. - Crimp the ferrule with crimping tool (see table). 6 - Slide the sleeve over the ferrule and heatshrink it in place (option). -9
ASSEMBLY INSTRUCTIONS M 06 Insulator Centre contact Gasket STRIPPING DIMENSIONS Clamp braid Back nut Body R4 004 000 R4 54 000 Stripping length (mm) Coupling torque a b c e 4 9 5 450 N.cm - Slide the back nut onto the cable. - Strip the cable. - Cut slots in the jacket if necessary. 4 - Solder the center contact onto the inner conductor. - Slide the back nut over the cable assembly. - Slide the clamp braid sleeve between the cable dielectric and the braid. 5 - Mount the gasket into the body. - Cut the braid flush with the clamp braid sleeve. - Slide the spacer onto the cable. - Slide the center contact on until it bottoms against the cable dielectric. 6 - Screw sub-assembly into the connector body with the adapted wrench. - Recommended coupling torque (see table). -0
ASSEMBLY INSTRUCTIONS M 07 Washer V groove gasket Centre contact STRIPPING DIMENSIONS Back nut Clamp braid Body Stripping length (mm) a b e R4 008 000 5.5.5 R4 0 000 7 R4 08 000 R4 56 000 R4 07 000 Coupling torque 450 N.cm 9 800 N.cm R4 58 000.5 5.5 R4 5 000 R44 9 000 7 7.5 450 N.cm - Strip the cable as shown in sketch. 4 - Slide the back nut over the cable assembly. - Slide the center contact onto the inner conductor. - Slide the back nut, the washer and the 'V' groove gasket onto the cable. 5 - Slide the clamp braid sleeve over the braid. - Solder the center contact onto the inner conductor. - Fold the braid back and trim off the extra braid. - Trim dielectric back as shown in sketch. 6 - Screw sub-assembly into the connector body with the adapted wrench. - Recommended coupling torque (see table). -
ASSEMBLY INSTRUCTIONS M 08 V groove gasket Clamp braid Solder barrel Centre contact STRIPPING DIMENSIONS Insulator Washer Back nut Body We recommend a cable thermal preconditioning before assembly Stripping length b (mm) Coupling torque R4 05 000 5. 450 N.cm - Strip the cable. - Trim the cable inner conductor. - Clean the cable. 4 - Slide the insulator onto the cable inner conductor. - Slide the center contact on until it bottoms against the insulator. - Slide the back nut, the washer, the 'V' groove gasket, the clamp braid sleeve and the solder barrel onto the cable. 5 - Solder the center contact onto the inner conductor. - Assemble the components. - Position the solder barrel and the cable flush against the solder barrel gauge. - Solder the solder barrel onto the cable. - After cooling, remove the solder barrel gauge. 6 - Screw sub-assembly into the connector body with the adapted wrench. - Recommended coupling torque (see table). Gauge -
ASSEMBLY INSTRUCTIONS M 09 Clamp nut Washer Gasket Centre contact Body Braid clamp sleeve STRIPPING DIMENSIONS b Stripping length (mm) a b e R44 07 000 0.5 - Strip the cable. - Solder the cable inner conductor into center contact. Solder - Slide the clamp nut, the washer and the gasket onto the cable. - Slide clamp braid sleeve over braid. - Fold back braid and trim off surplus braid. - Trim back dielectric as shown. 4 - Screw sub-assembly into the connector body. Recommended coupling torque 450 N.cm. e a Hex.:.6 /flats -
ASSEMBLY INSTRUCTIONS M 0 Ferrule Back body Centre contact Body STRIPPING DIMENSIONS b a c e Stripping length (mm) Crimp tools a b c e Dies included MIL standard R8 9 000 (M50/5-0) + dies R4 07 000 7 8.5 6 9 R8 000 Hex.7-5.4 R8 5 0 (M50/5-) Hex.7-5.4 - Slide onto the cable the ferrule. - Strip the cable. - Crimp the ferrule with crimping tool. - Slide on the center contact until it bottoms against insulator. - Crimp center contact with crimping tool. Crimp area Crimp area - Fan the braid. - Slide the back body between dielectric and braid. - Slide ferrule over the braid (in direction F). 4 - Mount gasket into connector. - Screw sub-assembly into the connector body (recommended coupling torque 450 N.cm - 985 in.lb). Ferrule F Hex.: mm/flats -4
ASSEMBLY INSTRUCTIONS M Clamp nut Clamp braid sleeve Gasket Spacer Centre contact Body STRIPPING DIMENSIONS b c e a Stripping length (mm) a b c e R4 4 000 4 9 5 - Slide clamp nut onto cable. - Strip the cable. - Cut slots in the jacket if necessary. - Solder center contact onto cable center conductor. - Slide back nut over clamp assembly. Solder - Slide the clamp braid sleeve between cable dielectric and braid. - Cut the braid flush with the clamp braid sleeve. - Slide the spacer onto the cable. 4 - Mount gasket into connector. - Screw sub-assembly into the connector body (recommended coupling torque 450 N.cm - 985 in.lb). Hex.: mm/flats -5
ASSEMBLY INSTRUCTIONS M Centre contact Insulator Body STRIPPING DIMENSIONS a Stripping length a (mm) Positioner R4 57 440 4 R8 744 400 - Strip the cable. - Clean the cable. - Screw positioner onto connector. - Slide sub-assembly into the connector body (in direction F). Body F - Slide insulator onto the cable center conductor. - Solder center contact onto cable center conductor. - Clean solder area. 4 - Solder the cable into body of connector. - After cooling remove positioner and clean soldered area. Solder Solder -6
ASSEMBLY INSTRUCTIONS M Body Insulator Centre contact Solder sleeve Distance-piece STRIPPING DIMENSIONS We recommend a thermal preconditionning cable R4 05 700 R4 7 700 R4 7 700 R4 700 Stripping length a (mm) Center contact positioner Cable positioner Soldering jig Solder gauge thickness 0.5 mm Milling cutter Lock jig Torque wrench R8 744 7 R8 744 00 R8 740 000 R8 86 00 R8 95 00 R8 70 00 R8 00 - Strip the cable with the cable stripping tool. - Trim the cable inner conducteur with the trimmer. - Clean the cable. - Screw the positioner onto the soldering jig. - Slide the cable assembly until it bottoms against positioner. - Tighten and solder the contact. Tighten Centre contact Gauge - After cooling, remove the assembly from the jig. - Trim dielectric recess with the milling cutter. Milling cutter Solder sleeve Cable Cable 4 - Slide the distance-piece on the solder sleeve. - Slide insulator on the center contact. Positioner Soldering jig - After cooling remove cable assembly from the jig. - Slide positioner into the solder sleeve. - Get in solder sleeve assembly onto the soldering jig and slide the cable until it bottoms against positioner. - Tighten. - Put rings of solder around the cable and solder. Tighten Cable in position 5 Insulator Distance-piece Center contact Solder sleeve - Slide the connector on the sleeve and lock it. Lock jig Solder Solder sleeve Positioner Soldering jig -7
ASSEMBLY INSTRUCTIONS M 4 Body Insulator Centre contact Solder sleeve Distance-piece STRIPPING DIMENSIONS We recommend a thermal preconditionning cable R4 054 700 R4 8 700 R4 74 700 R4 700 Stripping length a (mm) Stripping tool Trimmer Center contact positioner Soldering jig Cable positioner Milling cutter Lock jig Torque wrench R8 744 7 R8 740 000 R8 744 00 R8 95 00 R8 70 00 R8 054 000 R8 074 00 Or tool box for TNC 8 for semi rigid cable R8 00 R8 00 - Strip the cable with the cable stripping tool. - Trim the cable inner conducteur with the trimmer. - Clean the cable. - Screw the positioner onto the soldering jig. - Slide the cable assembly until it bottoms against positioner. - Tighten and solder the contact. Tighten Centre contact Gauge - After cooling, remove the assembly from the jig. - Trim dielectric recess with the milling cutter. Milling cutter Solder sleeve Cable Cable 4 - Slide the distance-piece on the solder sleeve. - Slide insulator on the center contact. Positioner Soldering jig - After cooling remove cable assembly from the jig. - Slide positioner into the solder sleeve. - Get in solder sleeve assembly onto the soldering jig and slide the cable until it bottoms against positioner. - Tighten. - Put rings of solder around the cable and solder. Tighten Cable in position 5 Insulator Distance-piece Center contact Solder sleeve - Slide the connector on the sleeve and lock it. Lock jig Solder Solder sleeve Positioner Soldering jig -8