ESCO Blade Products
ESCO Corporation With a history of proprietary products and a reputation for engineering and metallurgical expertise, ESCO is a leading manufacturer of technically-rich ground engaging tools and durable wearparts for mining, construction, dredging and other industrial applications. ESCO also produces a wide array of critical components for the aerospace and power-generation markets. By designing better products, eliminating waste, reducing costs and improving continuously ESCO is a global leader in providing customers with Quality, Value and Speed. ESCO Engineered Products With manufacturing facilities throughout North and South America, Europe and Asia and licensees in key markets around the world ESCO Engineered Products is the customer s choice for premier, field-tested wear solutions and ground engaging tools for the toughest, most challenging applications.
Table of Contents Blade Alloys 4 Dozer Products 5 Loader Products 6 Grader Products 8 Scraper Products 10 Excavator Products 11 Snow Plow Blade Products 12 Carbide Embedded Wear Products 14 3
Blade Alloys Field experience has proven that specific end-use applications require job-engineered products. ESCO begins with an engineering analysis to make certain the steel formula for each specific application has the proper combination of qualities. Each steel provides balanced metallurgical characteristics to best resist wear and breakage. ForgeTemp Steel ForgeTemp steel is designed for high abrasion, low impact conditions. This high carbon steel alloy provides a balance between wear resistance and impact breakage. The steel is specially prepared in the mill to create the highest forging quality steel. ForgeTemp products are available in OEM standard, heavy-duty, and extra heavy-duty. MaxTemp Steel MaxTemp steel is a heat-treated, through-hardened steel that delivers maximum protection against breakage in the toughest high-impact applications. Designed for the most demanding jobs, all MaxTemp products are guaranteed against impact breakage. MaxTemp products are available in OEM standard, heavy-duty, and extra heavy-duty designs. Special Application MaxTemp Steel (SAM) Special Application MaxTemp is a heat-treated alloy developed specifically for heavy-duty loader and excavator applications. Impact resistant, wear resistant, and easy to weld, Special Application MaxTemp steel is uniquely suited to handle the punishment large production machines dish out. Special Application MaxTemp steel is available for weld-in straight, spade, and modified vee moldboards. Carbide Embedded Products Carbide embedded wear products offer a significant increase in wear life over conventional steel products. Designed for low impact, high abrasive conditions, carbide embedded products are guaranteed to offer cost-effective service in factory recommended applications. 4
Dozer Products Edges and End Bits ESCO offers a complete line of edges and bits for all makes and models of dozers from small utility class up to, and including, the latest mining series. ESCO has the right edge and end bit combination, job-engineered for specific applications. ESCO dozer cutting edges and end bits are precision punched for easy installation and are available in: Standard-duty Heavy-duty Extra heavy-duty Custom Carbide embedded ESCO ForgeTemp and MaxTemp steels give superior resistance to impact breakage, minimizing downtime. End Bits Hot cupped, drop-corner end bits are thicker throughout, self-sharpening, and offer maximum penetration Straight type end bits for smooth, level cuts 5
Loader Products ForgeTemp Steel Non heat-treated general purpose applications Full Lip Assemblies ESCO offers a complete line of weld-in bar stock, both straight and formed for bucket rebuilds, and replacement of worn or cracked edges. ESCO bar stock is available in the following steel alloys. MaxTemp Steel Through-hardened, heat-treated steel for use in high impact, high wear applications Special Application MaxTemp (SAM) Steel Through-hardened steel for maximum resistance to impact, while minimizing the affects caused by welding Lip Assembly Components Weld-on & bolt-on edges Base edges Segments Skid & wear plates Side cutters Corner gussets 6
Loader Products Edges for all Makes and Models Rolled steel cutting edges and segments available in both Flat DoubleDuty and Flat Double Bevel sections. The unique design and digging characteristics of the DoubleDuty section, provides base edge protection, improves penetration, and increases resistance to impact breakage. Flat DoubleDuty Sections Flat Double Bevel Cast DoubleDuty segments are in premium 12S alloy and are available for CAT 988 and 992 loaders. Modified Vee Base Edges Produced in premium Special Application MaxTemp alloy, Modified Vee base edges improve penetration, and help distribute loads, reducing stress on lifting arms. ESCO Modified Vee base edges can be ordered: Standard without bolt-edges Standard with bolt-edges Outfitted with segments and teeth In any digging conditions, ESCO guarantees to have the right edge combination to maximize performance. 3-Piece Bolt-on Cutting Edge Systems ESCO offers 3-piece bolt-on cutting edge systems with weld-on side cutters that are an easy, cost-effective alternative to OEM replacement parts. Choose either Flat Double Bevel or Flat DoubleDuty bolt-on cutting edge sets. 3-piece design permits replacement of bolt-on ends independent of center Counter bored holes offer additional bolt and nut protection Available for all sizes of loaders Skid and wear plates provides provide additional protection while extending cutting edge life. 7
Grader Products Cutting Edges Complete line of curved double bevel (CDB) cutting edges for every make and model CDB sizes range from 1/2" x 6" for light grading up to heavy-duty 1" x 8" CDB section for greater wear life Flame-hardened grader cutting edges with surface hardness up to 62 RC, provides max mum wear resistance XHD flat grader blades are available in sizes 3/4" x 8" through 3" x 16" FDB Select serrated grader blades are available for frozen or hard packed ground conditions End Bits ESCO end bits and overlay end bits help protect the moldboard, while extending the life of cutting edges. End bits are available in standard and heavy-duty. Drop forged, triple alloy steel shanks fit precisely providing maximum strength and resistance to shock Scarifier Shanks and Tips Tips are made of tough ESCO alloy, offering maximum wear and economic value Tips available in rectangle and oval slot designs Rectangular slot Oval slot 8
Grader Products Infinity 2000 Grading System ESCO Infinity 2000 grading system is an innovative road maintenance product that replaces conventional grader blade set-ups. The system uses rotating, replaceable tungsten carbide bits mounted in an adapter board that acts as a cutting edge. Lasts as long as 5 to 15 sets of standard grader blades Easy installation for less workshop time Cuts the road instead of scraping it as a conventional blade does Promotes a better mix of materials Reduces dust and brings larger gravel particles to the top of the road surface, little or no additional material is needed Adapter boards are available in 3' or 4' lengths and mount using existing moldboard holes and 5/8" plow bolts Mining version with 3/4" bolt holes available for haul roads Carbide end protectors are also available Infinity 2000 Bits Designed for specific applications. Standard Heavy-Duty Bit PS2244-28FS is a long life multi-purpose carbide used in rocky, abrasive conditions (8 per foot) Standard Penetration Bit PS2244-01FS is recommended for asphalt planing and oil road reclamation (8 per foot) Profiled Penetration Bit PS2244-27FS provides maximum penetration when working on asphalt, oil road reclamation, and hard calcium chloride roads (8 per foot) Heavy-Duty Mining Bit PS2564-62F for extreme conditions with large rock and excellent for haul roads (7 per foot) Profiled Mining Penetration Bit PS2564-23F for highly abrasive conditions with maximum penetration (7 per foot) End Protectors PS2244-28FS PS2244-01FS PS2244-27FS PS2564-62F PS2564-23F Before After 9
Scraper Products Cutting Edges Carbide embedded edges for longer wear life Benefits Reduced operating costs Significantly outwear standard cutting edges Reduced downtime for field replacement Tooth Type Cutting Edges For conventional and elevating scrapers Serrated edges are best used in extremely tough digging conditions For maximum efficiency and best cycle times, serrated edges should be run at a shallower depth than non-serrated edges Benefits Reduced cycle times Self-sharpening Better penetration than conventional drop center arrangement Close-set teeth breaks up soil with less resistance Cost-per-yard of material is reduced Eliminates the need for shanks and tips A scraper cutting edge setup for every make and model Select the job-engineered combination for the most efficient performance Standard heavy-duty and extra heavy-duty cutting edges 3-piece straight 3-piece drop center Routers Chrome nickel drop-forged and fabricated roll-forged routing bits available Offset rib offers protection for bottom edge of scraper bowl ESCO quality ensures clean, flat surfaces for easy installation and stable mounting Reinforcing plates, pre-drilled for routing bits, allow for rework of worn side walls 10
Excavator Products Cutting Edges With the versatility and breakout force of today s excavators, ESCO recommends using only MaxTemp or Special Application MaxTemp through-hardened, heat-treated steel alloys for the best performance. MaxTemp and SAM excavator edges are available in a wide selection of thicknesses and widths to meet all digging requirements. Proven toughness against impact Bevel edge is roll-forged or machine beveled, not flame cut Steel alloys are wear resistant, with good welding characteristics Bolt-on cutting edges and weld-on replaceable base edges for all classes of excavators ESCO steel alloys are specifically designed for the toughest conditions. Straight edge Straight edge with teeth Modified vee with teeth 11
Snow Plow Blade Products Flame-hardened Blades ESCO offers the most complete line of blades and accessories for the snow plow market all with the well known ESCO quality. All edges are precision punched for quick and easy mounting and are produced from only the highest quality steels. Plows will keep running longer, with fewer changes when they re equipped with ESCO snow plow blades and shoes. 3/4 l l x 8 l l 1 l l x 8 l l Features and Benefits Longer Wear Life Two or more times the wear life of high carbon steel or hardened blades of the same size Flame-hardened to RC62±5 Improved Production Leading and trailing surfaces wear slowly and cleanly continually sharpening the cutting edge and preventing slivering Lower Operating Cost Cuts ice and compacted snow for cleaner roads on the first pass Because they maintain sharp leading edges, less horsepower and fuel is required to cut ice and move compacted snow Reduced Maintenance Superior wear resistance means fewer blade changes Equipment stays on the road, not in the shop Self- Sharpening Non Curling 12
Snow Plow Blade Products X-TRA-EDGE Flame-hardened Grader Blades Features and Benefits Up to 6 times more wear life than standard steel blades More usable steel on the wear edge reduces waste Up to 300% more wear metal Reduced throw-away Carbide Inserted Blades Features and Benefits Minimize down time Longer wear life than any other type of snow plow blade Feature permanent virgin tungsten carbide inserts, the strongest and most wear-resistant material in the world Inserts resist abrasion up to 30 times longer than steel alone Excellent for long runs and high speeds Best choice for major highways and airport runways Maintains a clean, sharp cutting edge ForgeTemp Carbon Steel Blades Features and Benefits Economical blade option Excellent balance of abrasion resistance and impact protection Modular sections for quick and easy mounting Standard bolt hole patterns for all popular machines Snow Plow Accessories Features and Benefits Protect equipment and lower operating costs Wide line of accessories for efficient snow and ice removal; including one-way and vee noses, front runners and shoes Precision engineered for every make and model of plow wing Vee noses Front runners Shoe One-way noses 13
Carbide Embedded Wear Products ESCO carbide embedded products can greatly increase wear life in highly abrasive, low impact conditions. Crushed tungsten carbide is embedded into high wear areas. 40% of the carbide particles are embedded into the parent metal ensuring maximum resistance against sliding abrasion wear. ESCO carbide technology employs continuous passes of up to 4 inches in width, reducing heat-affected areas that can cause chipping and breakage. The engineers at ESCO configure each carbide pattern to provide a wear protective shield, designed to enhance performance and longevity. Carbide Embedded Product Benefits Can extend wear life 3-7 times over standard OEM offering in recommended applications Reduces need for maintenance Increases machine availability Fasteners ESCO cutting edge bolts are produced in SAE Grade 8 alloy, and heat-treated to the highest SAE standard for fasteners. The dome head provides more metal topside to reduce the effect of wear that weakens the sidewall of the bolt head that can cause breakage. Long square shoulders prevent turning in the bolt hole, ensuring positive cutting edge mounting. A wide assortment of working-grip lengths from ESCO guarantees the right fastener to provide the strongest possible clamp load and shear protection for any cutting edge setup. Hex nuts, SAE Grade 8 alloy, forged in an induction heat-forming process, have full carbon content, even at the tops of the threads. Precision threads are designed to pull the full strength of Grade 8 alloy. 14
Quality, Value and Speed ESCO s culture of Quality, Value and Speed (QVS) and lean manufacturing is integral to everything we do. From boardroom to break room, from office to plant floor ESCO employees strive to reduce waste, ensure safety, drive down costs, decrease lead times, standardize production techniques, and improve continuously. The result: ESCO production output meets strict specifications and offers customers superior flexibility and value. These business practices also create sustainable economic, environmental and social benefits for our employees and in the communities where we operate. Continuous QVS assessment of each ESCO facility worldwide is based on the following criteria: Quality Metal industry expertise Capability to identify, eliminate and prevent defects at the source Operational stability Established culture of continuous improvement Production process excellence Total material traceability In-house metallurgical testing Foundry operations: ISO 9001 certified Value Quick reaction to changes in customer demand Reduced cost of ownership through enhanced product performance Products which are easier and safer to replace than the competition s Longer wear life than competitors Engineering expertise and product support Speed Electronic link to customer order processes Real-time customer access to supply chain data Rapid prototyping capability Global supply chain management 15
www.escocorp.com P3003BLD01L0913 2013 ESCO Corporation. All Rights Reserved.