MOBEXCOM P25 DIGITAL VEHICULAR REPEATER Transportable DVRS Installation Guide 8F083X02 Rev. 5
NOTES 8F083X02 Rev. 5 Page 2 of 21
Contents Contents... 3 Foreword... 5 Terminology Used... 5 Manual Revisions... 5 Computer Software Copyrights... 6 Document Copyrights... 6 Disclaimer... 6 Trademarks... 6 Commercial Warranty... 7 Introduction... 8 Identifying Your DVRS Model... 9 Frequency Band of Operation... 9 In-Band... 9 Cross-Band... 10 Transportable DVRS Installation... 11 Installation Tools Required... 11 Installation Guidelines... 11 TDVRS Antenna Requirements... 15 Deploying the TDVRS in the Field... 16 DVR Maintenance Guidelines... 17 Software / Programming Related Problems... 17 Hardware Related Problems... 17 Primary EEPROM Map corrupted... 17 Firmware Upgrade.... 17 Contact Information... 18 Appendix 1 TDVR Specifications... 19 Page 3 of 21
List of Tables 8F083X02 Rev. 5 Table 1 In-Band DVRS Models... 9 Table 2 Cross-Band DVRS Models... 10 List of Figures Figure 1 Transportable DVRS... 8 Figure 2 TDVRS - As Received, Top Cover Open, O5 Control head model... 11 Figure 3 TDVRS - As Received, Top Cover Open, O3 Control head model... 12 Figure 4 Mounting the Mobile Speaker - O5 Control Head Model... 12 Figure 5 Mounting the Mobile Speaker O3 Control Head Model... 13 Figure 6 Mounting the Mobile Radio... 13 Figure 7 Fully Assembled TDVRS O5 & O3 Control Head Models... 14 Figure 8 TDVRS RF and Power Connectors Detail... 16 Related Publications Publication Number 8A077X02 8A083X20 8M083X01 8A083X21 8M083X02 8F083X03 8F083X04 Description Battery Pack & Charger User s Manual DVRS User s Manual DVRS Installation and Programming Guide Tactical DVR User s Manual Tactical DVR Installation and Programming Guide DVRS - Product & RF Safety Booklet Tweaker Programmer Installation Guide Page 4 of 21
Foreword This manual provides Installation guidelines for all models of the Futurecom P25 Digital Vehicular Repeater System mounted in a suitcase Transportable DVRS (TDVRS). The TDVRS is designed to be interfaced to a Remote Mount XTL TM 2500 or XTL TM 5000 mobile radio using the new M5/O5 Control Head. The TDVRS is NOT compatible with High power VHF Mobile Radios due to the size restrictions. The DVR can NOT be interfaced to XTL TM 5000 radios which are using the W-series control heads. For W-series Control Head compatible equipment, please refer to the Mobexcom II Analog VR Documentation. For details on the DVRS Operation and Programming, please refer to the DVRS User s Guide 8A083X20 and Programming Guide 8M083X01 respectively. For details on the XTL TM 5000 / XTL TM 2500 Mobile Radio operation, please refer to the applicable Manuals available from Motorola. Terminology Used Abbreviation Description TDVRS Complete DVR and Mobile Radio System, packaged in a Transportable Suitcase DVR Digital Vehicular Repeater MR Mobile Radio - XTL TM 5000 or XTL TM 2500 CH Mobile Radio Control Head O5 or M5 TG Mobile Radio Talk Group Manual Revisions Revision # Date ECN Notes & References 0 09/28/2006 NA Original Release 1 04/17/2007 7076 Mobile Radio mounting instructions change 2 09/18/2007 7151 220V AC Support Added 3 07/26/2011 11028 O3 Control head instructions added 4 11/12/2012 12096 Revised DVR label location (pg 15); removed USB driver installation requirements (pg 17) 5 7/19/2013 13029 Updated logo Page 5 of 21
Computer Software Copyrights The products described in this manual include copyrighted Futurecom computer programs stored in semiconductor memories or other media. Laws in the United States, Canada and other countries preserve for Futurecom certain exclusive rights for copyrighted computer programs, including but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer programs. Any copyrighted computer program contained in the Futurecom products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Futurecom. The purchase of Futurecom products shall not be deemed to grant either directly or by implication, estoppels, or otherwise, any license under the copyrights, patents or patent applications of Futurecom, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product. Document Copyrights No part of this manual may be reproduced, distributed or transmitted in any form or by any means, for any purpose without written permission of Futurecom. Disclaimer The information in this document is carefully examined and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Futurecom Systems Group, ULC. reserves the right to make changes to any products herein to improve readability, function or design. Futurecom does not assume any liability arising out of the application or use of any product or circuit described herein. Trademarks MOTOLA, ASTRO, XTL TM 5000, XTL TM 2500 are trademarks of Motorola Inc. Page 6 of 21
Commercial Warranty Futurecom Systems Group, ULC. warrants to the original purchaser all standard products sold by Futurecom Systems Group, ULC. to be free of defects in material and workmanship for one (1) year from the date of shipment from Futurecom Systems Group, ULC. Futurecom s warranty hereunder DOES NOT cover the following : (i) Defects or damage resulting from use of the product in other than its normal and customary manner. (ii) Defects or damage from improper installation, testing, operation, or maintenance. (iii) Defects or damage due to alterations, modifications or adjustments carried out by the Buyer without Futurecom s explicit approval. (iv) Defects or damage from misuse, accident, water or neglect. (v) Freight costs to the repair depot. (vi) Scratches or other cosmetic damage to the product surfaces that does not affect the operation of the product. (vii) Normal wear and tear. The warranty set forth herein is conditioned upon proper storage, installation, use and maintenance in accordance with applicable written recommendation of Futurecom. The warranty furnished hereunder does not extend to damage to items purchased hereunder resulting in whole or in part from the use of components, accessories, parts of supplies not furnished by Futurecom Systems Group, ULC. Futurecom s sole obligation shall be to repair or replace, at Futurecom s option, any defective component or item and pay transportation expenses for such replacement at no charge to Buyer who shall provide labor for the removal of the defective component or item and installation of its replacement at no charge to Futurecom. Buyer shall bear all risk of loss or damage to returned goods while in transit. In the event no defect or breach of warranty is discovered by Futurecom upon receipt of any returned item, the item will be returned to Buyer at Buyer s expense and Buyer will reimburse Futurecom for the transportation charges, labor and associated charges incurred in testing the allegedly defective item. Except as expressly provided herein, Futurecom makes no warranty of any kind, expressed or implied, with respect to any goods, parts and service provided by Futurecom including, but not limited to, the implied warranties or merchantability and fitness for a particular purpose. The sole and exclusive remedy for breach of any warranty is limited to the remedies provided in the paragraph above. Futurecom shall not in any event be liable for any other damages arising out of or in connection with furnishing of goods, parts or service hereunder, or the performance, use of, or inability to use any goods, parts or service, or otherwise, whether based on contract, tort or any other legal theory. To exercise this warranty, please contact Futurecom s Administration Department in Concord, Ontario, Canada at 1-800 701 9180 to obtain a return material authorization (RMA) and shipping instructions. No product will be accepted for return without an RMA. The repair of a product by Futurecom pursuant to this warranty is warranted for the balance of the original warranty period, or at least 90 days from date of shipment to Buyer of the repaired product. Page 7 of 21
Introduction The Digital Vehicular Repeater System (DVRS) is typically mounted inside the trunk of a car and powered from the car s battery. Some applications require added flexibility, which can be achieved with the use of a Transportable DVRS (TDVRS). The TDVRS is a complete DVRS and power supply packaged in a compact suitcase as shown on Figure 1 below. The TDVRS can be powered up either by connecting it directly to 117V AC or by using a battery pack (ordered separately). As an option, the unit can be configured for 220V AC Operation. The battery is packaged in a similar suitcase and provides up to 3 hrs of backup (50/50% duty cycle). The operation of the battery pack and charger are described in document 8M077X02. Dimensions: 23 x 16 x 10 Figure 1 Transportable DVRS Page 8 of 21
Identifying Your DVRS Model Frequency Band of Operation Depending on the frequency band of operation of the Mobile Radio and DVR, the DVRS models are classified as follows: In-Band when the Mobile Radio and DVR operate in the same frequency band. Cross-Band when the Mobile Radio and DVR operate in two different frequency bands. In-Band The following In-Band DVRS Model Groups are available: XTL TM 5000 XTL TM 2500 BAND OF OPERATION [MHz] DVR BAND OF OPERATION [MHz] 764-776 136-174 380-430 450-470 470-512 794-806 136-174 380-470 450-520 380-470 450-520 380-470 450-520 762-776 794-806 806-825 851-870 806-825 851-870 762-776 794-806 806-825 851-870 Table 1 In-Band DVRS Models The in-band DVRS models are equipped with two sets of filters, which are required in order to ensure interference-free operation when both the Mobile Radio and DVR are transmitting and receiving simultaneously. The DVR is a full duplex repeater and is equipped with a duplexer, which provides sufficient isolation to prevent desense during DVR repeat activation. The DVR duplexer also provides 40 db isolation on the Mobile radio transmit / receive frequencies. The filters installed at the output of the Mobile Radio are designed to provide 40 db isolation on the DVR transmit and receive frequencies. IMPTANT! The above filtering isolation must be complemented by 30dB minimum antenna isolation (between the DVR and Mobile Radio antennas) in order to ensure interference-free operation. Each DVRS is shipped equipped with custom filters tuned to the specified frequency bands note the frequency range specified on the TDVRS label located behind the mobile radio heat sink. Programming the DVR / Mobile radio to operate on frequencies outside of the original specified bands may result in intermittent or complete loss of communications. Frequency changes may require filtering retuning or replacement. The In-Band DVRS models are also equipped with an RF Bypass Switch, which bypasses the filtering at the output of the Mobile Radio if a DVR Disabled TG is selected on the Control Head. Page 9 of 21
When a DVR Enabled TG is selected on the Control Head, the RF Switch inserts the extra filters between the Mobile Radio Antenna port and the Mobile antenna to enable interference free operation. The complex in-band filtering is only feasible if sufficient frequency gap is present between the DVR frequencies and the Mobile radio frequencies associated with the DVR - Enabled TGs. For more information on the feasible filtering options, please refer to the DVRS Ordering Guides. NOTE: The DVR and Mobile Radio always require two separate antennas. Cross-Band The following Cross-Band DVRS Model Groups are available: DVR BAND OF OPERATION [MHz] 764-776 136-174 380-430 450-470 470-512 794-806 806-825 851-870 XTL TM 5000 XTL TM 2500 BAND OF OPERATION [MHz] 380-470 450-520 762-776 794-806 806-825 851-870 136-174 762-776 794-806 806-825 851-870 136-174 762-776 794-806 806-825 851-870 136-174 762-776 794-806 806-825 851-870 136-174 380-470 450-520 136-174 380-470 450-520 Table 2 Cross-Band DVRS Models IMPTANT! Each DVRS is shipped equipped with custom filters tuned to the specified frequency bands refer to the TDVRS label located behind the mobile radio heatsink. Programming the DVR / Mobile radio to operate on frequencies outside of the original specified bands may result in intermittent or complete loss of communications. Frequency changes may require filtering retuning or replacement. Page 10 of 21
Transportable DVRS Installation Installation Tools Required Description Needed for: #2 Philips Tightening of screws. 3/16 Flat Screwdriver Tightening of connector screws. 8F083X02 Rev. 5 Installation Guidelines STEP 1 Open the TDVRS cover and note the location of the mounting screws for the MR speaker bracket and microphone clip as shown on Figures 2 and 3 below. Speaker bracket screws Microphone clip screws MR DC Cable MR Ant. Cable DVR-to-MR Cable CH DC Cable Thumb Screws for MR Figure 2 TDVRS - As Received, Top Cover Open, O5 Control head model Page 11 of 21
O3 CH clip screws Speaker bracket screws MR DC Cable MR Ant. Cable DVR-to-MR Cable Figure 3 TDVRS - As Received, Top Cover Open, O3 Control head model STEP 2 Install the microphone clip and speaker bracket as shown on Figures 4 and 5 below. Connect the speaker connector to the CH harness. MR DC Cable MR Ant. Cable CH Harness DVR to MR Cable CH DC Cable Figure 4 Mounting the Mobile Speaker - O5 Control Head Model Page 12 of 21
Speaker-to- XTL5000 cable Figure 5 Mounting the Mobile Speaker O3 Control Head Model STEP 3 Install the MR by using the four thumb screws. See Figure 6 below for location of the MR mounting holes. MR Mounting Holes Figure 6 Mounting the Mobile Radio STEP 4 Connect the MR DC power cable, antenna cable, control head cable and DVR to Mobile cable. Page 13 of 21
8F083X02 Rev. 5 STEP 5 Install the speaker, microphone and CH as shown on Figure 7 below. Connect the O5 CH DC cable, other end of the Mobile-to-Control Head cable and microphone cable as shown on Figure 7 below. USB Figure 7 Fully Assembled TDVRS O5 & O3 Control Head Models STEP 6 Program the MR, DVR and Portables for DVRS operation. Ensure the templates are fully matched by following the Guidelines provided in the DVRS Programming Guide. Page 14 of 21
To program the DVRS, connect a PC with compatible Tweaker Programming Software to the TDVRS USB port located under the cap behind the MR Speaker. When programming the DVRS Frequencies, please ensure they match the DVRS Filtering frequencies. To check the tuning of the DVRS Duplexer, please refer to the DVRS labels located on the inside lid cover: TDVRS Antenna Requirements Any DVRS Model requires the use of two antennas one connected to the Mobile Radio and one connected to the DVR. The antennas are not part of the TDVRS package and need to be provided separately. The Mobile Radio and DVR Antennas must be deployed in such way as not to cause interference. IMPTANT! All DVRS models require 30dB minimum Antenna Isolation between the DVR and Mobile Radio Antennas for interference-free operation. Page 15 of 21
Deploying the TDVRS in the Field 8F083X02 Rev. 5 The TDVRS can be taken and deployed in locations where portable radio coverage is most needed thus providing the users with ultimate flexibility. When deploying the TDVRS in the field, the following easy steps are to be followed: 1. Connect the MR and DVR Antennas to the corresponding N-type connectors. 2. Place the MR Antenna in a location where you expect good system coverage. 3. Strategically place the DVR antenna for optimum radio coverage to the areas where the portable users will be located. 4. Ensure the two antennas are spaced apart in order to prevent interference. 5. Power up the TDVRS either by connecting to AC or Battery Pack by using the corresponding cables. 6. Open the TDVRS Top Cover and power up the MR. Select the required Talk Group, DVR Channel and DVR Mode from the CH. 7. Exchange test calls from a portable radio to ensure you have the required communications. 8. If necessary, change the location of the Antennas for optimum performance. Figure 8 TDVRS RF and Power Connectors Detail IMPTANT! The TDVRS lid must be open while the unit is in operation in order to ensure adequate cooling. Page 16 of 21
DVR Maintenance Guidelines Software / Programming Related Problems Most of the DVRS Programming problems are caused by mismatched MSU, DVR and Portable Radio Templates. Note that any updates to the MSU or the PSU templates may require corresponding changes to be made in the DVR template. The following error message is displayed on the Control Head when the MSU and DVR firmware versions are not compatible: INCOMP MSU SW To resolve the above problem, please contact Motorola and Futurecom to obtain compatible firmware upgrades. Hardware Related Problems If the O5 / O3 / M5 Control Head displays alternating VR ERR and Error Code (RC ERR XXXX or RF ERR XXXX), turn the DVRS off and then back on. If it does not correct the condition, note the exact error code and contact Futurecom to obtain an RMA and further instructions. In case of insufficient DVR Tx Power or poor sensitivity, please verify that the frequencies programmed in the DVR are within the filtering specifications as indicated on the duplexer and in-band filtering labels. Ensure the DVR is only enabled on Mobile Radio Talk Groups using the frequency plan for the specific DVR Model. Primary EEPROM Map corrupted Warning RC0400 displayed on the control head upon power up indicates that the Primary EEPROM map of the DVR contains corrupted data. The DVR will still operate properly from the backup EEPROM map. To fix the primary map, please use the latest Tweaker to read the DVR. This will restore the Primary EEPROM Map. VR Error RC1000 displayed permanently indicates that both the Primary and Backup EEPROM maps are corrupted and the unit is not operation. Please contact Futurecom for further instructions on how to troubleshoot the problem. Firmware Upgrade. Some DVRS units which were originally shipped with older firmware may require EEPROM map upgrade after re-flashing them with newer firmware. To upgrade the EEPROM, please follow the instructions shipped with the flash upgrade. RC ERR 4000 indicates that the DVR firmware has been updated but its programmed personality has not. The DVR personality needs to be updated by reading the unit with the Tweaker programming software in order to upgrade the EEPROM map as described in the Firmware upgrade instructions provided by Futurecom. Page 17 of 21
Contact Information RMA Authorizations: 1-800-701-9180 gisellap@futurecom.com Technical Support: 1-800-701-9180 support@futurecom.com Sales Enquiries: Peter Burnside 647-296-5555 All other Enquiries: 1-800-701-9180 rosee@futurecom.com Page 18 of 21
Appendix 1 TDVR Specifications General Specifications Dimensions: Height / Width / Depth 20.6 x 17 x 8.6 Approximate Weight 50 lbs Channel Spacing 12.5 or 25 khz programmable Number of Channels 192 CTCSS/DCS Programmable per Channel Power Supply 13.8V DC +/- 20% 117 V AC (Optional 220V AC) Current Drain 117 VAC Standby/Receive Transmit 0.5A 2.8A Operating Temperature -30ºC to +60ºC Antenna Impedance 50 Ohms Duty Cycle Continuous (DVR) External Connectors Antenna (DVR and Mobile) Computer Interface Power 8F083X02 Rev. 5 13.8 VDC 1.6A 14.5A N female USB AC MS3102E14-7P; DC MS3102E16-11P Equipment Type Acceptance VHF UHF 700 800 FCC Industry Canada LO6-DVRSVHF 2098B-DVRSVHF LO6-DVRSUHF 2098B-DVRSUHF LO6-DVRS700 2098B-DVRS700 LO6-DVRS800 2098B-DVRS800 Transmitter Specification VHF UHF 700 800 Frequency Band [MHz] 136-174 380-430 450-470 470-512 764-776 851-870 Power Output @ Antenna Port 10W (programmable per channel from1w to 10W) TCT Option 15 sec to 15 min or Disabled Max Spurious Output -20dBm Frequency Stability +/- 1.5ppm FM Hum and Noise 12.5 / 25 khz 37 db / 43 db Audio Response +1, -3 db of 6 db / octave pre-emphasis characteristic over 300 Hz 3 khz Audio Distortion <2% Receiver Specification VHF UHF 700 800 Frequency Band [MHz] 136-174 380-430 450-470 470-512 794-806 806-825 Receiver Sensitivity -115 dbm Frequency Stability +/- 1.5ppm Selectivity 12.5 / 25 khz 60 db / 75 db Intermodulation 70 db Deviation 12.5 / 25 khz +/-2.5 khz / +/-5 khz FM Hum and Noise 12.5 / 25 khz 37 db / 43 db Audio Output (Repeater Detect Audio) 600 mv RMS nominal, flat response Audio Response +1, -3 db of 6 db / octave pre-emphasis characteristic over 300 Hz 3 khz Audio Distortion <2% Page 19 of 21
THIS PAGE INTENTIONALLY LEFT BLANK Page 20 of 21
Futurecom Systems Group, ULC. 3277 Langstaff Rd Concord, Ontario L4K 5P8 Canada 1-800-701-9180 Futurecom Systems Group, ULC. 2013