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Innovation of High Hardness Material Machining HMX Series Solid Carbide Endmills with Ultra-fine Grained and Nano-Coated
Achieving the Improvement of High Hardness Material Machining Innovative Techniques Gorgeous Improvement HM Series HMX Series
Series HMX Application 70HRC HM 60HRC HMX HMX Series Series is well-suited is well-suited for machining for machining of high hardness materials such as Hardened above HRC50, Cold-work ie and so forth. It is also applied in High Speed Machining. 50HRC 40HRC V C Most Suitable Range Applicable Range
Unique structure of tools and logical design of tool geometry lead to Outstanding performance of cutting. Orange coating provides Higher wear identificaition.
Special techniques and structures added to the coatings, high hardness of coating, heat-resisted and anti-oxidation for machining of high hardness material and high speed machining. Special Techniques of Coating Outstanding techniques of coating with Improved Bonding to substrate. Special techniques applied to the surface. Reduced friction and smooth chip evacuation generate Outstanding surface quality. Perfect Performances of Heat Resistance & Anti-Oxidation After oxidized in 1100 C, series of HMX only lightly oxidized. However, product from Company A has completely oxidized. oxide Series of HMX Product of Company A
Longer Tool Life Cutting Tool: HMX-4E-10.0 Workpiece Material: SK11 (62HRC) Cutting Speed: 100m/min Feed per Revolution: 0.2mm/r Axial Cutting epth: Ap=10mm Radial Cutting epth: Ae=0.3mm System of Cooling: Air Cooling Wear of Tool after 60 min Machining Product of Company A Product of Company B Curve Comparison of Peripheral of Peripheral Edge Wear Edge Wear 0.25 0.2 0.15 VB 0.1 (mm) 0.05 0 0 20 40 60 80 100 120 Length of Cutting (m) HMX 4E-10.0 Product of Company A Product of Company B Cutting Tool: HMX-4EL-8.0 Style of Milling: Side Milling Workpiece Material: Hardened (HRC65) Cutting Speed: 100m/min Feed per Revolution: 0.15mm/r Cutting epth: 0.3mm Working Engagement: 5mm System of Cooling: Air Cooling Wear Comparison after 40 min Machining End Edge Rake Face HMX Series Product of Company A Product of Company B Wear of Tools Normal Wear Rapid Wear amaged
Higher Machining Efficiency Cutting Tool: HMX-4R-6.0R1.0 Cutting Speed: 200m/min Position of Machining: Cavity Machining Feed per Revolution: 0.2mm/r Working Engagement: 0.3mm (30mm 30mm 10mm) Cutting epth: 5mm Workpiece Material: Hardened (HRC55) System of Cooling: Air Cooling Comparison of Machining Time for One Cavity 65 Company B Company A 70 HMX 30 0 10 20 30 40 50 60 70 80 T (min) The Machining Efficiency of HMX Series is improved by 2 times compared to others. Outstanding Quality of Machining Cutting Tool: HMX-2B-R0.3 Workpiece Material: SK11 (HRC62) Cutting Speed: 200m/min Feed per Revolution: 0.2mm/r Cutting epth: 0.2mm Working Engagement: 0.3mm System of Cooling: Air Cooling Ra Comparison of Machined Surface 3 2.5 Ra 2 1.5 (mm) 1 0.5 0 HMX 4E-10.0 Product of Company A Product of Company B 0 5 10 15 20 Length of Cutting (m) 25 30 35
2-Flute Flattened Endmill with Straight Shank (HMX-2E) Side Milling Step Shoulder Milling Trochoidal Milling d 10 L H HMX-2E Style of Nose-Protected For Slot Milling d #2 H L Mostly for High Speed Machining and ry Milling o 35 12 0~-0.020 12< 0~-0.030 Specification Basic imension (mm) d H L Tooth Z Graphic Stock HMX-2E-1.0S 1.0 4 3 50 2 HMX-2E-1.5S 1.5 4 4 50 2 HMX-2E-2.0S 2.0 4 6 50 2 HMX-2E-2.5S 2.5 4 8 50 2 HMX-2E-3.0S 3.0 4 8 50 2 HMX-2E-4.0S 4.0 4 11 50 2 #2 HMX-2E-1.0 1.0 6 3 50 2 HMX-2E-1.5 1.5 6 4 50 2 HMX-2E-2.0 2.0 6 6 50 2 HMX-2E-2.5 2.5 6 8 50 2 HMX-2E-3.0 3.0 6 8 50 2 HMX-2E-3.5 3.5 6 10 50 2 HMX-2E-4.0 4.0 6 11 50 2 HMX-2E-4.5 4.5 6 11 50 2 HMX-2E-5.0 5.0 6 13 50 2 HMX-2E-5.5 5.5 6 16 50 2 HMX-2E-6.0 6.0 6 16 50 2 #2 HMX-2E-7.0 7.0 8 20 60 2 HMX-2E-8.0 8.0 8 20 60 2 #2 HMX-2E-9.0 9.0 10 22 75 2 HMX-2E-10.0 10.0 10 25 75 2 #2 HMX-2E-11.0 11.0 12 26 75 2 HMX-2E-12.0 12.0 12 30 75 2 #2 HMX-2E-14.0 14.0 14 32 100 2 #2 HMX-2E-16.0 16.0 16 45 100 2 #2 HMX-2E-18.0 18.0 18 45 100 2 #2 HMX-2E-20.0 20.0 20 45 100 2 #2 Materials Overview Very Suitable Suitable Workpiece Material Carbon Pre-hardened / Hardened Cast Iron/ Stainless Copper Nodular Cast ~40HRC ~50HRC ~60HRC ~70HRC Iron Stock Available Make-to-Order Heat-resisted Ti Al Ti 01
Cutting ata of HMX-2E Workpiece Material Pre-Hardened / Hardened Hardened Hardened Hardended 40~50HRC 50~60HRC 60~65HRC 65~70HRC iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) 1 40000 160 40000 160 32000 130 19100 78 2 40000 400 24000 240 16000 160 9550 96 3 32000 510 16000 255 11000 175 6370 105 4 24000 625 12000 310 8000 210 4780 126 5 19000 685 9500 340 6400 230 3820 138 6 16000 770 8000 385 5300 255 3180 153 8 12000 770 6000 385 4000 255 2390 153 10 9600 770 4800 385 3200 255 1910 153 12 8000 800 4000 400 2700 270 1590 162 14 6800 680 3400 340 2300 230 1360 138 16 6000 600 3000 300 2000 200 1190 120 18 5300 530 2700 270 1800 180 1060 108 20 4800 480 2400 240 1600 160 960 96 a e =0.05 a e =0.03 a e =0.02 Maximum Cutting Ae epth a p =1.5 a p =1 a p =1 Maximum Ae=1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision. 02
4-Flute Flattened Endmills with Straight Shank (HMX-4E) d 10 L H Side Milling Step Shoulder Milling Trochoidal Milling d #2 HMX-4E Style of Nose-Protected H L For Side Milling and Shallow Slotting Mostly for High Speed Machining and ry Milling o 45 12 0~-0.020 12< 0~-0.030 Specification Basic imension (mm) Tooth d H L Z Graphic Stock HMX-4E-1.0S 1.0 4 3 50 4 HMX-4E-1.5S 1.5 4 4 50 4 HMX-4E-2.0S 2.0 4 6 50 4 HMX-4E-2.5S 2.5 4 8 50 4 HMX-4E-3.0S 3.0 4 8 50 4 HMX-4E-4.0S 4.0 4 11 50 4 #2 HMX-4E-1.0 1.0 6 3 50 4 HMX-4E-1.5 1.5 6 4 50 4 HMX-4E-2.0 2.0 6 6 50 4 HMX-4E-2.5 2.5 6 8 50 4 HMX-4E-3.0 3.0 6 8 50 4 HMX-4E-3.5 3.5 6 10 50 4 HMX-4E-4.0 4.0 6 11 50 4 HMX-4E-4.5 4.5 6 11 50 4 HMX-4E-5.0 5.0 6 13 50 4 HMX-4E-5.5 5.5 6 16 50 4 HMX-4E-6.0 6.0 6 16 50 4 #2 HMX-4E-7.0 7.0 8 20 60 4 HMX-4E-8.0 8.0 8 20 60 4 #2 HMX-4E-9.0 9.0 10 22 75 4 HMX-4E-10.0 10.0 10 25 75 4 #2 HMX-4E-11.0 11.0 12 26 75 4 HMX-4E-12.0 12.0 12 30 75 4 #2 HMX-4E-14.0 14.0 14 32 75 4 #2 HMX-4E-16.0 16.0 16 45 100 4 #2 HMX-4E-18.0 18.0 18 45 100 4 #2 HMX-4E-20.0 20.0 20 45 100 4 #2 Materials Overview Very Suitable Suitable Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Workpiece Material Stainless Cast Iron Nodular Cast Iron Copper Stock Available Make-to-Order Heat-resisted Al Ti 03
Cutting ata of HMX-4E Workpiece Material Pre-hardened / Hardened Hardened Hardened Hardened 40~50HRC 50~60HRC 60~65HRC 65~70HRC iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) 1 40000 320 40000 320 32000 260 19100 156 2 40000 800 24000 480 16000 320 9550 192 3 32000 1020 16000 510 11000 350 6370 210 4 24000 1250 12000 620 8000 420 4780 252 5 19000 1360 9500 680 6400 460 3820 276 6 16000 1540 8000 770 5300 510 3180 306 8 12000 1540 6000 770 4000 510 2390 306 10 9600 1540 4800 770 3200 510 1910 306 12 8000 1600 4000 800 2700 540 1590 324 14 6800 1340 3400 680 2300 460 1360 276 16 6000 1200 3000 600 2000 400 1190 240 18 5300 1060 2700 530 1800 360 1060 216 20 4800 960 2400 480 1600 320 960 192 a e =0.05 a e =0.03 a e =0.02 Maximum Cutting a p =1.5 a p =1 a p =1 epth Maximum Ae= 1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision. 04
4-Flute Flattened Endmills with Straight Shank and Long Cutting Edge (HMX-4EL) d 10 L H Side Milling Step Shoulder Milling Trochoidal Milling HMX-4EL Style of Nose-Protected d #2 H L Long Edge Series of HMX-4E o 45 12 0~-0.020 12< 0~-0.030 Specification Basic imension (mm) Tooth d H L Z Graphic Stock HMX-4EL-3.0 3.0 6 12 75 4 HMX-4EL-4.0 4.0 6 15 75 4 HMX-4EL-5.0 5.0 6 20 75 4 HMX-4EL-6.0 6.0 6 20 75 4 #2 HMX-4EL-8.0 8.0 8 25 100 4 #2 HMX-4EL-10.0 10.0 10 30 100 4 #2 HMX-4EL-12.0 12.0 12 35 100 4 #2 HMX-4EL-14.0 14.0 14 40 100 4 #2 HMX-4EL-16.0 16.0 16 50 150 4 #2 HMX-4EL-20.0 20.0 20 55 150 4 #2 Stock Available Make-to-Order Materials Overview Very Suitable Suitable Carbon Workpiece Material Pre-hardened /Hardened Stainless Cast Iron ~40HRC ~50HRC ~60HRC ~70HRC Nodular Cast Iron Copper Al Ti Heat-resisted 05
Cutting ata of HMX-4EL Workpiece Pre-hardened / Hardened Hardened Hardened Hardened Material 40~50HRC 50~60HRC 60~65HRC 65~70HRC iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) 1 40000 320 40000 320 32000 260 19100 156 2 40000 800 24000 480 16000 320 9550 192 3 32000 1020 16000 510 11000 350 6370 210 4 24000 1250 12000 620 8000 420 4780 252 5 19000 1360 9500 680 6400 460 3820 276 6 16000 1540 8000 770 5300 510 3180 306 8 12000 1540 6000 770 4000 510 2390 306 10 9600 1540 4800 770 3200 510 1910 306 12 8000 1600 4000 800 2700 540 1590 324 14 6800 1340 3400 680 2300 460 1360 276 16 6000 1200 3000 600 2000 400 1190 240 18 5300 1060 2700 530 1800 360 1060 216 20 4800 960 2400 480 1600 320 960 192 a e =0.05 a e =0.03 a e =0.02 Maximum Cutting a p =1.5 a p =1 a p =1 epth Maximum Ae= 1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision.
6-Flute Flattened Endmills with Straight Shank Side Milling Step Shoulder Milling Trochoidal Milling d L H HMX-6E Style of Nose-Protected High rigidity minimizes deflection for high accuracy shoulder milling. Mostly for High Speed Machining and ry Milling o 45 12 0~-0.020 12< 0~-0.030 Basic imension (mm) Specification Tooth Stock d H L Z HMX-6E-6.0 6.0 6 18 60 6 HMX-6E-8.0 8.0 8 20 60 6 HMX-6E-10.0 10.0 10 30 75 6 HMX-6E-12.0 12.0 12 32 75 6 HMX-6E-16.0 16.0 16 40 100 6 HMX-6E-20.0 20.0 20 45 100 6 Stock Available Make-to-Order Materials Overview Very Suitable Suitable Workpiece Material Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 07
Cutting ata of HMX-6E Workpiece Material Cutting Speed Pre-hardened / Hardened Hardened Hardened Hardened 40~50HRC 50~60HRC 60~65HRC 65~70HRC 300m/min 150m/min 100m/min 60m/min iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) 6 16000 1850 8000 925 5300 610 3180 366 8 12000 1850 6000 925 4000 610 2390 366 10 9600 1850 4800 925 3200 610 1910 366 12 8000 1920 4000 960 2700 650 1590 390 14 6800 1600 3400 815 2300 550 1360 330 16 6000 1440 3000 720 2000 480 1190 288 18 5300 1270 2700 635 1800 430 1060 258 20 4800 1150 2400 575 1600 385 960 231 a e =0.05 a e =0.03 a e =0.02 Maximum Cutting a p =1.5 a p =1 a p =1 epth Maximum Ae= 1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision. 08
2-Flute Ball Nose Endmills with Straight Shank Profiling Cavity Machining Ball-end Slot Milling #2 HMX-2B For Profile Milling Mostly for High Speed Machining and ry Milling o 35 12 0~-0.020 12< 0~-0.030 R R±0.01 Basic imension (mm) Tooth Specification Graphic Stock R d H L Z HMX-2B-R0.5S 1.0 0.5 4 2 50 2 HMX-2B-R0.75S 1.5 0.75 4 3 50 2 HMX-2B-R1.0S 2.0 1.0 4 4 50 2 HMX-2B-R1.25S 2.5 1.25 4 5 50 2 HMX-2B-R1.5S 3.0 1.5 4 6 50 2 HMX-2B-R2.0S 4.0 2.0 4 8 50 2 #2 HMX-2B-R0.5 1.0 0.5 6 2 50 2 HMX-2B-R0.75 1.5 0.75 6 3 50 2 HMX-2B-R1.0 2.0 1.0 6 4 50 2 HMX-2B-R1.25 2.5 1.25 6 5 50 2 HMX-2B-R1.5 3.0 1.5 6 6 50 2 HMX-2B-R1.75 3.5 1.75 6 8 50 2 HMX-2B-R2.0 4.0 2.0 6 8 50 2 HMX-2B-R2.5 5.0 2.5 6 10 50 2 HMX-2B-R2.75 5.5 2.75 6 12 50 2 HMX-2B-R3.0 6.0 3.0 6 12 50 2 #2 HMX-2B-R3.5 7.0 3.5 8 14 60 2 HMX-2B-R4.0 8.0 4.0 8 16 60 2 #2 HMX-2B-R4.5 9.0 4.5 10 18 75 2 HMX-2B-R5.0 10.0 5.0 10 20 75 2 #2 HMX-2B-R6.0 12.0 6.0 12 24 75 2 #2 HMX-2B-R7.0 14.0 7.0 14 28 75 2 #2 HMX-2B-R8.0 16.0 8.0 16 32 100 2 #2 HMX-2B-R10.0 20.0 10.0 20 40 100 2 #2 Stock Available Make-to-Order Materials Overview Very Suitable Suitable Workpiece Material Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 09
Cutting ata of HMX-2B Workpiece Pre-hardened /Hardened Hardened Hardened Material 40~50HRC 50~60HRC 60~70HRC Radius of Revolution Revolution Revolution Ball Nose Speed Feed Rate Ap Ae Feed Rate Ap Ae Speed Feed Rate Ap Speed Ae (mm) (min -1 ) (mm/min) (mm) (mm) (min -1 ) (mm/min) (mm) (mm) (min -1 ) (mm/min) (mm) (mm) R0.5 40000 1900 0.01 0.05 36000 1500 0.01 0.05 32000 1400 0.01 0.05 R1.0 33000 3100 0.02 0.075 26000 2100 0.02 0.075 24000 2000 0.02 0.075 R1.5 29000 4100 0.03 0.1 23000 2900 0.03 0.1 21000 2600 0.03 0.1 R2.0 22000 3900 0.04 0.15 17000 2500 0.04 0.15 15500 2100 0.04 0.15 R2.5 17500 3500 0.05 0.15 13500 2200 0.05 0.15 13000 2000 0.05 0.15 R3.0 15000 3100 0.06 0.2 11500 1700 0.06 0.2 10500 1500 0.06 0.2 R4.0 11000 2500 0.08 0.25 8600 1600 0.08 0.25 8000 1400 0.08 0.25 R5.0 9000 2000 0.1 0.3 7000 1400 0.1 0.3 6000 1200 0.1 0.3 R6.0 7500 1800 0.1 0.35 5700 1300 0.1 0.35 5300 1200 0.1 0.35 R8.0 5500 1800 0.1 0.4 4300 1300 0.1 0.4 4000 1200 0.1 0.4 R10.0 4500 1800 0.1 0.5 3500 1300 0.1 0.5 3200 1200 0.1 0.5 Maximum Cutting epth a e a p 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. The table above shows the criterion for less change of Contour and Equal Load Machining. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. Please reduce the revolution speed and feed rate by 50%-80%, whileÿ(inclined angle of workpiece) is more than 15. 5. Please make sure that the length of overhang should be as short as possible with no collision. 10
2-Flute Ball Nose Endmills with Straight and Long Shank (HMX-2BL) Profiling Cavity Machining Ball-End Slot Milling #2 HMX-2BL Long Shank Series of HMX-2B o 35 12 0~-0.020 12< 0~-0.030 R R±0.01 Specification Basic imension (mm) Tooth Graphic Stock R d H L Z HMX-2BL-R1.0 2.0 1.0 6 4 75 2 HMX-2BL-R1.25 2.5 1.25 6 6 75 2 HMX-2BL-R1.5 3.0 1.5 6 6 75 2 HMX-2BL-R1.75 3.5 1.75 6 8 75 2 HMX-2BL-R2.0 4.0 2.0 6 8 75 2 HMX-2BL-R2.5 5.0 2.5 6 10 75 2 HMX-2BL-R2.75 5.5 2.75 6 12 75 2 HMX-2BL-R3.0 6.0 3.0 6 12 75 2 #2 HMX-2BL-R3.5 7.0 3.5 8 14 75 2 HMX-2BL-R4.0 8.0 4.0 8 16 100 2 #2 HMX-2BL-R4.5 9.0 4.5 10 18 100 2 HMX-2BL-R5.0 10.0 5.0 10 20 100 2 #2 HMX-2BL-R6.0 12.0 6.0 12 24 100 2 #2 HMX-2BL-R7.0 14.0 7.0 14 28 100 2 #2 HMX-2BL-R8.0 16.0 8.0 16 32 150 2 #2 HMX-2BL-R10.0 20.0 10.0 20 40 150 2 #2 Stock Available Make-to Order Materials Overview Very Suitable Suitable Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Workpiece Material Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 11
Workpiece Material Cutting ata of HMX-2BL Pre-hardened / Hardened Hardened Hardened 40~50HRC 50~60HRC 60~70HRC Radius of Revolution Revolution Revolution Speed Feed Rate Ap Ae Ball Nose Speed Feed Rate Ap Ae Feed Rate Ap Ae Speed (mm/min) (mm) (mm) (mm) (min -1 ) (min -1 (mm/min) (mm) (mm) ) (min -1 ) (mm/min) (mm) (mm) R0.5 40000 1900 0.01 0.05 36000 1500 0.01 0.05 32000 1400 0.01 0.05 R1.0 33000 3100 0.02 0.075 26000 2100 0.02 0.075 24000 2000 0.02 0.075 R1.5 29000 4100 0.03 0.1 23000 2900 0.03 0.1 21000 2600 0.03 0.1 R2.0 22000 3900 0.04 0.15 17000 2500 0.04 0.15 15500 2100 0.04 0.15 R2.5 17500 3500 0.05 0.15 13500 2200 0.05 0.15 13000 2000 0.05 0.15 R3.0 15000 3100 0.06 0.2 11500 1700 0.06 0.2 10500 1500 0.06 0.2 R4.0 11000 2500 0.08 0.25 8600 1600 0.08 0.25 8000 1400 0.08 0.25 R5.0 9000 2000 0.1 0.3 7000 1400 0.1 0.3 6000 1200 0.1 0.3 R6.0 7500 1800 0.1 0.35 5700 1300 0.1 0.35 5300 1200 0.1 0.35 R8.0 5500 1800 0.1 0.4 4300 1300 0.1 0.4 4000 1200 0.1 0.4 R10.0 4500 1800 0.1 0.5 3500 1300 0.1 0.5 3200 1200 0.1 0.5 Maximum Cutting epth a e a p 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. The table above shows the criterion for less change of Contour and Equal Load Machining. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. Please reduce the revolution speed and feed rate by 50%-80%, whileÿ(inclined angle of workpiece) is more than 15. 5. Please make sure that the length of overhang should be as short as possible with no collision. 12
4-Flute Ball Nose Endmills with Straight Shank Profiling Cavity Machining Ball-end Slot Milling HMX-4B d d 10 L Cutting Efficiency has been improved by High Feed Rate, and Longer Tool Life in High Hardness Material Machining. o 35 12 0~-0.020 12< 0~-0.030 L R H H R R R±0.01 #2 Specification Basic imension (mm) Tooth Grapic Stock R d H L Z HMX-4B-R1.5 3.0 1.5 6 6 50 4 HMX-4B-R2.0 4.0 2.0 6 8 50 4 HMX-4B-R2.5 5.0 2.5 6 10 50 4 HMX-4B-R3.0 6.0 3.0 6 12 50 4 #2 HMX-4B-R4.0 8.0 4.0 8 16 60 4 #2 HMX-4B-R5.0 10.0 5.0 10 20 75 4 #2 HMX-4B-R6.0 12.0 6.0 12 24 75 4 #2 HMX-4B-R7.0 14.0 7.0 14 28 75 4 #2 HMX-4B-R8.0 16.0 8.0 16 32 100 4 #2 HMX-4B-R9.0 18.0 9.0 18 36 100 4 #2 HMX-4B-R10.0 20.0 10.0 20 40 100 4 #2 Stock Available Make-to-Order Materials Overview Very Suitable Suitable Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Workpiece Material Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 13
Cutting ata of HMX-4B Workpiece Material Pre-hardened / Hardened Hardened Hardened 40~50HRC 50~60HRC 60~70HRC Radius of Revolution Revolution Revolution Ball Nose Speed Feed Rate Ap Ae Feed Rate Speed Ap Ae Feed Rate Ap Speed Ae (mm) (min -1 ) (mm/min) (mm) (mm) (min -1 ) (mm/min) (mm) (mm) (min -1 (mm/min) (mm) (mm) ) R1.5 29000 6560 0.03 0.1 22800 4560 0.03 0.1 21100 4240 0.03 0.1 R2.0 22000 6250 0.04 0.15 17100 4000 0.04 0.15 15800 3520 0.04 0.15 R2.5 17400 5600 0.05 0.15 13600 3520 0.05 0.15 12700 3200 0.05 0.15 R3.0 14500 5000 0.06 0.2 11400 3000 0.06 0.2 10600 2500 0.06 0.2 R4.0 10900 4200 0.08 0.25 8550 2500 0.08 0.25 7950 2250 0.08 0.25 R5.0 8700 3500 0.1 0.3 6850 2200 0.1 0.3 6350 2000 0.1 0.3 R6.0 7250 3000 0.1 0.35 5700 2000 0.1 0.35 5300 1900 0.1 0.35 R8.0 5450 3000 0.1 0.4 4280 2000 0.1 0.4 4000 1900 0.1 0.4 R10.0 4350 3000 0.1 0.5 3425 2000 0.1 0.5 3200 1900 0.1 0.5 Maximum Cutting epth a e a p 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. The table above shows the criterion for less change of Contour and Equal Load Machining. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. Please reduce the revolution speed and feed rate by 50%-80%, whileÿ(inclined angle of workpiece) is more than 15. 5. Please make sure that the length of overhang should be as short as possible with no collision. 14
4-Flute R Endmills with Straight Shank R-Profiling Profiling R-Slot Milling #2 HMX-4R Wide application area. Applicable for several machining style. 35 o 0~-0.020 Specification Basic imension (mm) R d H L Tooth Graphic Stock Z HMX-4R-3.0R0.2 3.0 0.2 4 8 50 4 HMX-4R-4.0R0.3 4.0 0.3 4 10 50 4 #2 HMX-4R-4.0R0.5 4.0 0.5 4 10 50 4 #2 HMX-4R-5.0R0.5 5.0 0.5 6 13 50 4 HMX-4R-5.0R1.0 5.0 1.0 6 13 50 4 HMX-4R-6.0R0.5 6.0 0.5 6 16 50 4 #2 HMX-4R-6.0R1.0 6.0 1.0 6 16 50 4 #2 HMX-4R-8.0R0.5 8.0 0.5 8 20 60 4 #2 HMX-4R-8.0R1.0 8.0 1.0 8 20 60 4 #2 HMX-4R-10.0R0.5 10.0 0.5 10 25 75 4 #2 HMX-4R-10.0R1.0 10.0 1.0 10 25 75 4 #2 HMX-4R-10.0R2.0 10.0 2.0 10 25 75 4 #2 HMX-4R-10.0R3.0 10.0 3.0 10 25 75 4 #2 HMX-4R-12.0R0.5 12.0 0.5 12 30 75 4 #2 HMX-4R-12.0R1.0 12.0 1.0 12 30 75 4 #2 HMX-4R-12.0R2.0 12.0 2.0 12 30 75 4 #2 HMX-4R-12.0R3.0 12.0 3.0 12 30 75 4 #2 Stock Available Make-to-Order Materials Overview Very Suitable Suitable Carbon Pre-hardened / Hardened Workpiece Material ~40HRC ~50HRC ~60HRC ~70HRC Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 15
Cutting ata of HMX-4R Workpiece Material Cutting Speed Pre-hardened / Hardened Hardened Hardened Hardened 40~50HRC 50~60HRC 60~65HRC 65~70HRC 300m/min 150m/min 100m/min 60m/min iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) 3 32000 1225 16000 610 11000 420 6370 700 4 24000 1500 12000 745 8000 500 4780 830 5 19000 1630 9500 815 6400 550 3820 915 6 16000 1850 8000 925 5300 610 3180 1015 8 12000 1850 6000 925 4000 610 2390 1015 10 9600 1850 4800 925 3200 610 1910 1015 12 8000 1920 4000 960 2700 648 1590 1080 16 6000 1440 3000 720 2000 480 1190 800 a e =0.05 a e =0.03 a e =0.02 Maximum Cutting epth a p =1.5 a p =1 a p =1 Maximum Ae= 1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision. 16