Harmonic control devices

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ECE 528 Understanding Power Quality http://www.ece.uidaho.edu/ee/power/ece528/ Paul Ortmann portmann@uidaho.edu 208-733-7972 (voice) Lecture 24 1 Today Harmonic control devices In-line reactors (chokes) Zigzag transformers Passive filters Active filters Designing a harmonic filter Lecture 24 2 1

In-line reactors (chokes) Simply a series inductance Presents a series impedance that is directly proportional to frequency Forces DC bus capacitor to charge more slowly Additional benefit: Reduces DC bus overvoltages due to capacitor switching transients reduced nuisance tripping Lecture 24 3 In-line reactors (chokes) Sizing the in-line reactor Line reactors are typically described as a 3% reactor, 3% to 5% are common Size is based on the VA base of the drive 2 V base X L_5% 0.05 VA base Inductance in Henrys is based on X L at the fundamental frequency Lecture 24 4 2

Zigzag transformers Used for zero-sequence currents Commercial facilities single-phase non-linear loads Provides a path for zero-sequence currents between the phase and neutral conductors Useful in existing facilities Lecture 24 5 I 3 Passive filters Capacitors and inductors can be arranged to produce high or low impedances at certain frequencies Resistors can be added to provide damping Shunt passive filters provide a lowimpedance alternate path Series passive filters increase the series impedance for certain frequencies Lecture 24 6 3

Passive filters Shunt passive filters Notch filter is the most popular May employ delta or wye connected capacitors connected to the line or neutral through inductors Lecture 24 7 Passive filters Series passive filters Provide a high impedance to the target harmonic Must carry full load current Not practical for multiple harmonics Useful in single-phase applications Lecture 24 8 4

Low-pass broadband filter Combines shunt and series elements Low impedance for low frequencies Hi impedance for high frequencies (See PSQ p.287) Several basic building blocks of the low-pass filter can be placed in series to produce a steeper slope in the frequency response Lecture 24 9 General approach with passive filters Start at the lowest harmonic of concern Tune filters slightly lower than the target harmonic Check for resonant points creating high impedances If system impedance changes, re-evaluate filter Lecture 24 10 5

Active filters Use power-electronics to inject the missing current in the non-linear load s current waveform Results in minimal distortion on the source side No resonance concerns May also correct power factor and flicker Lecture 24 11 Filter design example FPQ p. 259-266 Goals improve displacement power factor and filter 5 th harmonic Load is 480V, 3-ph., 1600kVA, DPF=0.75 lag. Load current has 20% 5 th harmonic We can address both the low power factor and the high 5 th harmonic current with a shunt filter Note both texts contain this example. Both texts contain errors. Underlined material on slides is corrected or clarified from texts. References are to the FPQ text. Lecture 24 12 6

Filter design procedure Pick tuned frequency Calculate VAR requirements Calculate reactor size Determine filter duty requirements Fundamental Harmonic RMS current and peak voltage Check capacitor ratings Calculate filter frequency response check for resonance at other harmonics Lecture 24 13 Filter design example Notch picked at 4.7 th harmonic or 282Hz VAR requirement to improve DPF to 98% is 814.63kVAR Compute capacitive reactance (wye) of the FILTER based on VAR need: 0.2828 ohm. (eq. 7.21) Capacitive reactance of the filter s capacitors is higher because inductive reactance will cancel some (eq. 7.22) Lecture 24 14 7

Filter design example Capacitive reactance: 0.2962 ohms (eq. 7.24) Capacitive reactance and voltage rating determines kvar rating: 777.75kVAR at 480V (eq. 7.25) 1215.2kVAR at 600V We ll use 750kVAR at 480V as a first try. Filter reactor s fundamental inductive reactance is calculated from capacitor size and harmonic number: X cap ( 480V) 2 0.307 kvar cap (eq. 7.26) Lecture 24 15 Filter design example Inductance at fundamental: X L X cap h 2 L X L 2 60Hz L 0.0369mH (for 480V capacitors) (from eq. 7.29) Duty requirements We compute the fundamental and harmonic voltage and current for the capacitors separately, then add these values to get the total RMS current and peak voltage. Lecture 24 16 8

Filter design example Eq. 7.34 - Fundamental VARs produced by the capacitor Q cap_fund 3 I filt_fund V cap_fund This is not the fundamental reactive power produced by the filter. Fundamental reactive power produced by the filter is: (not in texts) kvar fund 2 3 I filt_fund V LL_Sys or kvar fund 3 I filt_fund X filt Your filter design must produce enough reactive power at 60Hz to improve the power factor as required. PSQ s example does (it produces 565.6kVAR). FPQ s example doesn t (it produces 785kVAR). Lecture 24 17 Filter design example Notes on duty calculations: Fundamental duty is straightforward Depends only on net filter reactance and the line voltage Harmonic duty Includes harmonic current from load AND source Reactance calculations are at the harmonic frequency Total duty Sum of fundamental and harmonic duty Lecture 24 18 9

Filter design example Check capacitor rating limits Table 7.3 in FPQ or 6.4 in PSQ is based on IEEE standards (RMS current limit is 135%) PSQ lists 180%. Check parallel resonance below notch frequency 3.95 th harmonic nearly the 4 th, which is acceptable because 4 th harmonic distortion is normally low Check effect of component variations. Parameters of real-world components vary. (not required on midterm problem) Lecture 24 19 Next time Conclude Harmonics Neutral loading Interharmonics Standards Lecture 24 20 10